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Chapter 4: Troubleshooting Procedures

4.1

Troubleshooting flow charts

WARNING! :

Troubleshooting must be carried out

by a qualified service person. Damage or injury

can result if proper safety precautions are not

observed.

CAUTION! :

Disconnect motor prior to commenc-

ing any troubleshooting procedures

Содержание Crane Commander CCES102

Страница 1: ...rev 11 13 02 cces man p65 Crane Commander TM ES Series AC Drives for Cranes and Hoists Instruction Manual...

Страница 2: ...minal block 17 Chapter 3 Software Index 3 1 Keypad operating instructions 21 3 2 Parameter list 22 3 3 Parameter function description 24 3 4 Malfunction indication and countermeasure 35 3 5 General ma...

Страница 3: ...ter turning off the power Wait for the charging indicator light to extinguish Do not attempt to wire circuitry while power is on Do not attempt to examine the components and signals on the PCB while t...

Страница 4: ...conditions as mentioned above Caution Failure to inspect the inverter may lead to damage of the system and avoidable down time Should you find any reason to suspect the unit itself or any aspects of t...

Страница 5: ...fire Additional ventilation fan should be installed if several inverters are installed into one control panel to lower the temperature inside to below 40 C to avoid overheating Turn off power supply...

Страница 6: ...ay cause inverter damage CAUTION Do not touch the heatsink base The inverter can be easily operated from a low speed to high speed range Please reconfirm the operating range of the motor and the machi...

Страница 7: ...be free from moisture or metal dust Typically the inverter requires no special maintenance However Drivecon suggests inspec tion of the inverter with special attention to loose wiring connections Exce...

Страница 8: ...vibration Avoid extreme heat Keep away from high electrical magnetic wave or ultra high wave such as electro soldering machine or other similar machinery Keep away from radioactive matter or environm...

Страница 9: ...om entering interior Keep away from radioactive matter or flammable material Avoid electromagnetic interference soldering or power machinery Avoid vibration If vibration can not be avoided shock absor...

Страница 10: ...440V 07 1 HP Blank 1 or 3 phase without switch 15 2 HP Blank IP20 NEMA1 22 3 HP 2 2 Sample Model No Identification Inverter model CCES 207 xxx Input power rating AC 1 ph 200 240V 50 60 Hz Output rati...

Страница 11: ...y Stop External base block Reset command Creep Top Limit Multifunction outputs 1 NO output contact of the following fault running output frequency arrival at current detect at frequency detect Braking...

Страница 12: ...otor the total capacity must be smaller than the capacity of the inverter Additional thermal relay must be in stalled in series with every motor Set F_18 at 1 0 times of the rated value specified on t...

Страница 13: ...d will damage the inverter Power feed conductors Always use a high quality conductor bar system with tandem shoe collectors Avoid brass wheel pickups or open span wire systems Poor input power conduc...

Страница 14: ...ielding Use a metal clamp to connect the shielding from the motor cable with the metal grounding plate Now there is a perfect high frequency earth connection between frequency inverter grounding plate...

Страница 15: ...ly connect one end of the shield to ground C The grounding terminal of the inverter must be correctly grounded in compliance with local codes or NEC requirements Grounding wire should be wired in acco...

Страница 16: ......

Страница 17: ......

Страница 18: ...U QDORJ IHTXHQF VLJQDO LQSXW WHUPLQDO 3LQ RI SRWHQWLRPHWHU RU SRVLWLYH WHUPLQDO RI a 9 a P a P 9 0 QDORJ FRPPRQ SRLQW QDORJ VLJQDO FRPPRQ SRLQW 3LQ RI SRWHQWLRPHWHU RU QHJDWLYH WHUPLQDO RI a P a P 0 Q...

Страница 19: ...S204 CCES207 2 5 Dimensions and location of terminal block Switch 1 E x t e r n a l s i g n a l t y p e a P DQDORJ VLJQDO KHQ B LV VHW W R a P DQDORJ VLJQDO KHQ B LV VHW W R a 9 DQDORJ VLJQDO KHQ B LV...

Страница 20: ...18 Dimensions and installation of class B filter Models CCES215 CCES222 CCES407 CCES415 CCES422...

Страница 21: ...structions Secure via 8 32 x 5 8 minimum Machine screws to a flat steel plate Include suitable lock washer and flat washer Inverter with class B filter mounted Inverter with class B filter and DIN rai...

Страница 22: ...ing it into the middle rib of DIN Rail and press the screw driver in order to remove the DIN Rail from inverter First place the groove on the back of module on the upper edge of din rail and then push...

Страница 23: ...pad operation flowchart Note 1 Displayed setting of frequency is flashing when stopped Display output frequency is constantly on when running Note 2 The setting of the frequency can be modified either...

Страница 24: ...aking setting DC braking injection frequency 0 1 Hz 01 0 10 0 Hz 01 5 00 0 1 F17 DC braking setting DC braking level 0 1 0 0 20 0 08 0 00 0 F18 Electronic thermal overload protection Protection base o...

Страница 25: ...aking setting DC braking injection frequency 0 1 Hz 01 0 10 0 Hz 01 5 00 0 1 F17 DC braking setting DC braking level 0 1 0 0 20 0 08 0 00 0 F18 Electronic thermal overload protection Protection base o...

Страница 26: ...ameter Do not change F_01 Acceleration time Range 00 1 30 0 sec F_02 Deceleration time Range 00 1 30 0 sec 1 Acceleration Deceleration time calculation formula Basis 60 Hz Accelerate time F_01 x Setti...

Страница 27: ...are effective in any mode of speed control set at F_11 F_04 Motor rotation direction setting Range 000 Forward 001 Reverse Although there is no Forward Reverse push button on the digital control pane...

Страница 28: ...V 1 2 5 5 0 120 Hz 100 B C V 1 2 5 5 0 120 Hz 100 B C V 1 3 0 6 0 120 Hz 100 B C V 1 3 0 6 0 120 Hz Specification 50 Hz System Application General Application High starting torque F_5 001 002 V F Patt...

Страница 29: ...priority of reading frequency setting is 1 Preset speeds 2 Keypad setting 3 External frequency signal using a speed pot F_09 Current limit stall level during acceleration or at constant speed Range 00...

Страница 30: ...ed after the Sp1 connection is removed F_12 Carrier Frequency range 001 010 NOTE If F_12 7 10 the inverter must be operated at 75 of full load or less Although an IGBT TYPE inverter can provide a low...

Страница 31: ...set in the F_17 will determine the amount of DC voltage that s injected into the motor The time duration to perform this stopping function is setup in F_15 If F_14 1 The inverter stops output immedia...

Страница 32: ...w speeds the heat dissipation efficiency is lower The elec tronic thermal activation level is also reduced to change from curve 1 to curve 2 in Figure 3 Choose the appropriate F_05 setting according t...

Страница 33: ...is deactivated turn the RUN switch O FF and then O N again to cycle it F_10 1 O r push the RUN key F_10 0 The inverter will then resume operation and restart If the emergency stop signal is removed be...

Страница 34: ...ee function F_03 page 25 F_21 Multifunctional output terminal control range 001 005 1 F_21 001 Run mode signal operating 2 F_22 002 At frequency speed signal 3 F_21 003 Fault signal Terminal 1 and 2 o...

Страница 35: ...0 the inverter will not try to restart 2 When F_24 does not 0 the inverter will resume operation via SPEED SEARCH at approximately 0 5 second after a function trip After that the inverter will acceler...

Страница 36: ...d3 Reference to F_19 and F_20 F_28 Voltage Stall level range 000 001 Setting 000 disables voltage stall function during inverter regeneration mode Setting 001 enables voltage stall function during inv...

Страница 37: ...HUKHDW ZKLOH QRW RSHUDWLQJ HWHFWLRQ FLUFXLW GHIHFWLYH QYLURQPHQW RYHUKHDW RU SRRU YHQWLODWLRQ 5HWXUQ WKH LQYHUWHU IRU UHSDLU PSURYH WKH YHQWLODWLRQ 3 4 Malfunction Indications and Countermeasures 1 Ma...

Страница 38: ...WLRQ VHWWLQJ WRR VKRUW GMXVW WR XVH D ORQJHU GHFHOHUDWLRQ WLPH 2 E 2YHUFXUUHQW DW EUDNLQJ EUDNLQJ IUHTXHQF EUDNLQJ YROWDJH RU EUDNLQJ WLPH VHWWLQJ WRR ORQJ GMXVW WR UHGXFH VHWWLQJV RI B RU B 29 2YHUYR...

Страница 39: ...LPPHGLDWHO DQG IODVKHV E E IRU LQGLFDWLRQ UHIHU WR LQVWUXFWLRQV IRU B DQG B IRU GHWDLO U RUZDUG 5HYHUVH HUURU 2FFXUV ZKHQ ERWK RUZDUG DQG 5HYHUVH DUH VLPXOWDQHRXVO HQWHUHG OHDUV DV VRRQ DV SUREOHP LV...

Страница 40: ...LWH GLUHFWLRQ V ZLULQJ RQ WKH RXWSXW WHUPLQDOV 7 7 DQG 7 FRUUHFW 7XUQ 2 SRZHU DQG VZDS RXWSXW SKDVHV WR PRWRU V WKH ZLULQJ IRU WKH IRUZDUG DQG UHYHUVH VLJQDO VFRUUHFW 7XUQ 2 SRZHU DQG VZLWFK IRUZDUG D...

Страница 41: ...SRZHU VXSSO QRUPDO V WKH FRQWURO SRZHU VRXUFH 9 QRUPDO 5HSODFH FRQWURO ERDUG GLJLWDO FRQWUROOHU V UHSODFLQJ FRQWURO ERDUG VROYH WKH SUREOHP DPLQLQJ FRPSRQHQW ZLWK VLJQ RI EXUQ RU GDPDJH 5HSODFH 0 5HSO...

Страница 42: ...rry out parameter initialization Designate operation control method Frequency instruction setting Does the controller displays frequency setting Is there voltage output on UVW terminals The inverter i...

Страница 43: ...put frequency setting Is there output voltage on UVW terminals Connect motor and proceed with operation Is there any malfunction indication Is output current of all phases in balance condition Inverte...

Страница 44: ...on T1 T2 and T3 terminals Connect motor Is the motor operating Is there any malfunction indication Is output current of all phases in balance condition The inverter is normal now Replace control board...

Страница 45: ...ring Place the operation switch to RUN position Is the T1 T2 T2 T3 T3 T1 output voltage in balance condition ABNORMAL NO YES YES When the motor is not connected and the voltoge differences between wir...

Страница 46: ...3 T1 normal YES Operate at low speed for a long time Select another motor Remove obstacle affecting motor cooling Correct the connection NO YES YES CCES malfunction Poor connection between CCES and mo...

Страница 47: ...y Reduce loading variation Improve mechanical system NO YES YES CCES malfunction During acceleration or deceleration NO Is the voltage level between T1 T2 T2 T3 and T3 T1 normal Is the acceleration de...

Страница 48: ...screwdriver to verify screw tightness No abnormality Tighten loose screw or return for repair Is there any sign of breakage on the terminal panel Is there any obvious rusty conditions Internal wiring...

Страница 49: ...internal dust and dirt 2 Check out mounting screws on every terminal and parts Tighten loose screws 3 Dielectric strength test a Remove all conducting wires between Drive and outside world Power must...

Страница 50: ...ng illustration for measurement 0 685 0 17 7 67 1 32 176 7 67 5 5 0 5 6 QSXW YROWDJH 9L 9 9 9 0RYLQJ LURQ W SH QSXW FXUUHQW OL 0RYLQJ LURQ W SH QSXW SRZHU 3L OHFWURG QDPRPHWHU 3L QSXW SRZHU IDFWRU 3 L...

Страница 51: ...mensions 5 42 x 2 83 x 0 30 Specifications of Input Reactor 0RGHO LPHQVLRQV LQFKHV XUUHQW YDOXH QYHUWHU PRGHO 6 6 6 6 6 6 QYHUWHU PRGHO QSXW 5HDFWRU XUUHQW YDOXH QGXFWDQFH P ULYHFRQ UHDFWRU SDUW QXPEH...

Страница 52: ...EXLOW LQ 7RUTXH RI EUDNLQJ UDNLQJ UHVLVWRU PRGHO VWRFN 6L H RI 0RWRU 0RGHO RI EUDNLQJ UHVLVWRU UDNLQJ UHVLVWRU 7RUTXH RI UDNLQJ 6L H RI UHVLVWRU LQFKHV HLJKW 1 NJ DWWV 2KPV 6 2 51 6 2 51 6 2 51 6 2 5...

Страница 53: ...aking setting DC braking injection frequency 0 1 Hz 01 0 10 0 Hz 01 5 00 0 1 F17 DC braking setting DC braking level 0 1 0 0 20 0 08 0 00 0 F18 Electronic thermal overload protection Protection base o...

Страница 54: ...aking setting DC braking injection frequency 0 1 Hz 01 0 10 0 Hz 01 5 00 0 1 F17 DC braking setting DC braking level 0 1 0 0 20 0 08 0 00 0 F18 Electronic thermal overload protection Protection base o...

Страница 55: ..._____________________________________ ___________________________________________________________________________ ___________________________________________________________________________ __________...

Страница 56: ...tions Four red LED indicators are provided for the Fwd Rev and each of the two programmable inputs to show when the input is activated A programmable dry Form A relay contact is available that can be...

Страница 57: ...WED FROM VFD FRONT SURFACE REMOVE THE D61538 BOARD FROM THE VFD CONTROL TERMINALS TO ACCESS THE POWER WIRING CONNECTIONS UNDERNEATH DO NOT PRY THE D61538 UP TO GAIN ACCESS 110V CONTROL SIGNALS AND 110...

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