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8

ELECTRICAL INSTALLATION

 

 

Electrcal  nstallaton  must  be  made  by 

authorzed electrcal mantenance personnel 

only.

1. 

Refer to the machine specifications plate on the saw 

head frame to verify that the electrical supply circuit 

will  meet  the  voltage/phase/frequency/amperage 

requirements listed.  A basic data plate is reproduced 

on this manual’s introductory page.

2. 

The  electrical  supply  to  this  machine  must  be  a 

dedicated circuit. 

3. 

Power is connected to the main enclosure located 

the rear of the machine.

4. 

The  following  are  important  disconnect 

precautions:

 

The  dsconnect  must  be  "ON"  before  the 

machne  wll  operate.    Turnng  "OFF"  the 

dsconnect wll shut down the machne.

 

The  enclosure  must  be  closed  and  the 

approprate securng screws must be n place 

before startng machne operaton.

5. 

Turn the disconnect switch on the electrical cabinet 

to "OFF".  Then:  

(a) 

Loosen the screws at the right 

door edge and open the door; 

(b) 

Familiarize yourself 

with operation of the disconnect switch operating 

handle, door interlock function, switch drive dog and 

shaft/clamp operating positions.

6. 

Punch a one (1) inch (25 mm) diameter or larger 

hole into the electrical cabinet.  Then:  

(a) 

Bring 

power wiring (L1, L2, L3 and ground)  through the 

hole (the cable and connector are to be supplied 

by the customer).  

DO NOT brng the power cable 

through any holes n the back wall.  These are 

for nstallaton of future accessores.

Electrical Connections to Disconnect Switch.

7. 

Bring the power cable leads up to the disconnect 

switch.  Then:  

(a) 

Connect L1, L2 and L3 to their 

respective terminals; 

(b) 

Connect the ground wire to 

the ground terminal (refer to the electrical schematic 

if necessary).

8. 

Place the operating shaft and operating handle of 

the disconnect switch in the "OFF" position.  Then:  

(a) 

Close the electrical cabinet door and secure its 

screws; 

(b) 

Now turn the electrical supply and the 

disconnect switch to "ON" (no action will occur until 

the 

Hydraulc Start 

button on the control console 

has been pushed).

 

DO  NOT  start  machne  hydraulcs  untl  the 

followng “Hydraulc Installaton” procedures 

have been performed.

HYDRAULIC INSTALLATION

1. 

Position the hydraulic power unit behind and to the 

right of the machine.

2. 

Check  the  hydraulic  reservoir  fluid  level  in  the 

power unit. Capacity is 20 gallons (75.7 liters). If 

the reservoir level is low (or empty):  

(a) 

Check to 

see that the reservoir’s drain plug is installed tightly; 

(b) 

Fill with multi-purpose automatic transmission 

fluid.

3. 

Connect the hydraulic lines between the machine 

and  power  unit  by  matching  tags  on  hoses  to 

connection points on the power unit.  Refer to the 

hydraulic schematic if necessary.

4. 

Remove the orange coupling guard between the 

hydraulic pump and motor and turn the coupling to 

assure free movement.

5. 

Prime the hydraulic pump by jogging the 

Hydraulc 

Start

 and 

Hydraulc Stop

 pushbuttons.  Check the 

rotation of the hydraulic pump motor as indicated 

on the arrow label.

6. 

If  hydraulic pump motor rotation is reversed:  

(a)

 Turn 

the disconnect switch off and remove power at the 

source of electrical supply; 

(b)

 Interchange two (2) 

of the L1, L2, or L3 leads to the disconnect switch;

 

(c)

 Restore power and perform Step 5 again. 

7. 

As  soon  as  hydraulic  pump  motor  rotation  is 

correct,  jog  the 

Hydraulc  Start 

and 

Hydraulc 

Stop 

pushbuttons several times to make sure the 

hydraulic pump is primed.  Then allow the machine 

to run for several minutes to remove entrapped air. 

Also check for any hydraulic leaks at this time.

 

Содержание TF-2025M

Страница 1: ...TF 2025M Serial No 543 99101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...orrespondence or parts orders Specifications contained herein were in effect at the time this manual was approvedforprinting TheDoALLCompany whosepolicyisoneofcontinuous improvement reserves the right...

Страница 4: ...0 Laser Line Option 30 Fixed Head Non Tilting 30 3 Head Cant 30 MACHINE DIMENSIONS Floor Plan 1 Front View 2 Side View 3 MACHINE FEATURES Front and Side Views 4 Head Assembly 5 Proximity Limit Switch...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN...

Страница 6: ...FRONT VIEW MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm...

Страница 7: ...MACHINE DIMENSIONS Continued SIDE VIEW INCHES 03 MILLIMETERS 1 mm...

Страница 8: ...MACHINE FEATURES SIDE VIEW FRONT VIEW...

Страница 9: ...MACHINE FEATURES Continued HEAD ASSEMBLY...

Страница 10: ...MACHINE FEATURES Continued PROXIMITY LIMIT SWITCH LOCATIONS REAR VIEW HEAD TOP VIEW...

Страница 11: ...1 If necessary use solvent to remove rust preventive coating applied to exposed bare metal surfaces before shipment LIFTING NEVER lift the machine by its sawing head 1 There is three 3 forged 3 4 10N...

Страница 12: ...matic if necessary 8 Place the operating shaft and operating handle of the disconnect switch in the OFF position Then a Close the electrical cabinet door and secure its screws b Now turn the electrica...

Страница 13: ...drecommendedbytheLubrication Chart DO NOT let coolant spill over the tray and onto the floor The coolant pump intake must be sufficiently submerged for coolant flow to reach all areas in the coolant s...

Страница 14: ...is information is listed according to type of material to be cut and its thickness The Job Selector also has a checklist for proper machine operation and saw band break in procedures JobSelectorrecomm...

Страница 15: ...ft Lift Roller Optional This selector switch operates the left hand inboard lift roller in the UP or DOWN positions 2 LeftVise Thisselectorswitchwith OPEN HOLD and CLAMP settings operate the vise on t...

Страница 16: ...band speed counterclockwise to decrease it 8 Post This selector switch with DOWN HOLD and UP settings regulate post movement a Rotating the selector to DOWN lowers the post b The UP position raises th...

Страница 17: ...radjustingknobuntil thedesiredpressureisshownbytheindicatorgauge Turn the knob clockwise to increase pressure counterclockwise to decrease pressure 15 Chip Conveyor Optional This selector switch with...

Страница 18: ...ttings allows the operator to turn the power off or on to the conveyor This is used in conjunction with the Conveyor Speed Direction control 4 Conveyor Speed Direction This two position joystick allow...

Страница 19: ...ine to thefollowingconditions a Hydraulicsare ON b Banddrivemotoris OFF c Coolantiscompletely shut off d Saw head is vertical and completely retracted 2 Turn the Band Tension selector switch to OFF Th...

Страница 20: ...bandwheel rear flange POST ADJUSTMENT 1 Post and upper saw guide height is regulated by the Post selector switch on the control panel 2 Sawing results will generally be more satisfactory if the post a...

Страница 21: ...Using the proper cutting fluid reduces the heat generated during operation It also helps the machine take full advantage of its high speed steel saw bands Literature describing these and other coolant...

Страница 22: ...Control selector to FWD AUTO and position the saw band just behind the vise then move the Saw Head Control selector to the HOLD setting 6 Tilt the saw head to desired setting and align for a good cut...

Страница 23: ...WD AUTO and then push the Head Rapid Approach pushbutton 2 When pushing the Head Rapid Approach pushbutton the saw head will move forward at a rapid speed until it reaches the feed zone The Feed Force...

Страница 24: ...11 Lubrication intervals are based on a 8 hour day 40 hour week Lubricate more often with heavier use Band Tension Slide Clean and apply grease Vise Movable Jaw Slides Gibs Four 4 grease fittings 1 fo...

Страница 25: ...21 LUBRICATION DIAGRAMS HEAD VIEW TOP VIEW...

Страница 26: ...is the recommended product 3 Before changing the hydraulic fluid a Retract the saw head completely b Push the Hydraulic Stop button c Remove the reservoir drain plug d Allow the reservoir to drain co...

Страница 27: ...OALL hydraulic fluid with an aniline point of approximately 221 F 106 C will not cause deterioration of component seals COOLANT SYSTEM 1 The machine s coolant drip pan has a 20 gallon 75 7 liter capac...

Страница 28: ...nveyor trough d Clean out the chip box and the reservoir floor e Replace the conveyor HEAD ANGLE DISPLAY CALIBRATION 1 If some unusual event or a repair has been made it will be necessary to calibrate...

Страница 29: ...closed SAW BAND STALLS DURING A CUT 1 Decrease saw head feeding pressure 2 Increase band speed and or head approach rate 3 Check for low hydraulic pressure 4 Check for pinching of saw band in the mate...

Страница 30: ...ROUGH 1 Check for vibration while sawing 2 Check for a damaged saw band 3 Use a finer pitch saw band 6 Check for chip welding or a chipped blade tooth lodged in the cut 7 Saw band being used is incorr...

Страница 31: ...W HEAD DOESN T TILT 1 Check for faulty operation of Solenoids 5 and 6 2 Check adjustment of the head rear proximity switch 3 PRS SAW HEAD WON T TRAVERSE 1 The head approach rate setting is too low 2 V...

Страница 32: ...For Conveyors 1 Vertical guide rollers are effectively used to help maintain correct positioning of long stock on the conveyor 2 These can be installed between the interface plate and conveyor or betw...

Страница 33: ...e time a Adjust the hydraulic restrictor valve at the rod end of the front and or outboard vise cylinders to achieve relatively equal release 3 Move the the vise s rod end hose s to indicated position...

Страница 34: ...e laser beam 1 A laser devise is used to emit a line on the material to be cut This line shows the approximate spot where the cut will take place 2 The devise is controlled by a selector switch with O...

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