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MAINTENANCE

REPLACING  SAW  GUIDE  AND  BACK-UP 

INSERTS 

 

These   nstructons   can  be  used   to replace  

saw gude nserts and back-up nserts on both 

upper and lower saw gudes.

 

The band drve motor must NOT be runnng 

when  replacng  saw  gudes  and  back-up 

nserts.

1. 

Loosen the insert adjustment screw on each saw 

guide. Then:  

(a)

 Remove the saw band; 

(b)

  Remove 

the adjustment screw 

beng very careful not to 

drop or lose the front nsert when t falls from 

the

 

assembly;

 

(c)

 Loosen the flat head screw and 

remove the rear insert.

Typical Saw Guide Assembly 

2. 

Thoroughly clean the saw guide and inserts area.  

Then:  

(a)

 Reverse the carbide back-up insert (if 

worn); 

(b) 

Replace the rubber back-up insert if it has 

deteriorated (this will help prevent coolant leakage) 

(c)

 Check the condition of the belleville washers on 

the adjustment screws, replace if flattened.

3. 

Install the new inserts.  Then: 

(a) 

Thread the adjusting 

screw inward part way; 

(b) 

Reinstall the saw band 

between  the  inserts; 

(c) 

Tighten  the  adjustment 

screw; 

(d)

 Back off the adjustment screw 1/4 turn.

HYDRAULIC SYSTEM

1. 

Keep the reservoir filled at all times.  Capacity is 20 

gallons (75.7 liters).  Check the reservoir oil level 

daily by referring to the sight gauge.

2. 

Drain, clean, refill the reservoir and change the oil 

filter after the first month of operation; every six (6) 

months thereafter.  Clean the suction strainer and 

filler opening screen when necessary.  Automatic 

transmission fluid is the recommended product.

3. 

Before  changing  the  hydraulic  fluid: 

  (a)

  Retract 

the saw head completely; 

(b)

 Push the 

Hydraulc 

Stop 

button; 

(c) 

Remove the reservoir drain plug; 

(d) 

Allow the reservoir to drain completely.

System Pressure

1. 

Hydraulic system pressure is correctly set at the 

factory  and  should  not  require  adjustment  for 

a  considerable  period  of  time.    Correct  system 

pressure is 1000 ±25 psi (68.9 ±1.7 bar.)

2. 

Pressure is adjusted by turning the screw extending 

outward  from  the  hydraulic  reservoir.    Consult 

a  DoALL  service  representative  if  assistance  is 

needed.

Pump Repar & Replacement

1. 

DO NOT attempt to repar the hydraulc pump.

  

Return it to the factory for repair or replacement.  Be 

sure to specify the correct pump model and serial 

numbers when returning the unit.

2. 

Following  a  new  pump  installation: 

  (a)

  Jog  the 

Hydraulc  Start

  and

  Hydraulc  Stop

  buttons  

several times; on for two (2) seconds, off for three 

(3) seconds until the pump is primed;

 (b)

 Check 

for proper pump rotation while jogging; 

(c)

 Review 

wiring connections if the pump rotates in the wrong 

direction.

 

After  the  pump  has  been  prmed, run  t  

for  several  mnutes  whle  operatng  the 

machne’s  controls  to  purge  entrapped  ar 

from  the pump and system.  Check for ol 

leaks whle the system s beng operated.

Seals & Cups

1. 

Seals and cups used in DoALL hydraulic systems 

are compatible ONLY with hydraulic oils having an 

aniline point between 215° and 230° F. (102° and 

111° C.).

2. 

If  hydraulic  oil  having  an  aniline  point  not  falling 

within the above range is used, the seals may either 

swell or shrink and harden.  This causes machine 

malfunction and leakage.

Содержание TF-2025M

Страница 1: ...TF 2025M Serial No 543 99101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...orrespondence or parts orders Specifications contained herein were in effect at the time this manual was approvedforprinting TheDoALLCompany whosepolicyisoneofcontinuous improvement reserves the right...

Страница 4: ...0 Laser Line Option 30 Fixed Head Non Tilting 30 3 Head Cant 30 MACHINE DIMENSIONS Floor Plan 1 Front View 2 Side View 3 MACHINE FEATURES Front and Side Views 4 Head Assembly 5 Proximity Limit Switch...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN...

Страница 6: ...FRONT VIEW MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm...

Страница 7: ...MACHINE DIMENSIONS Continued SIDE VIEW INCHES 03 MILLIMETERS 1 mm...

Страница 8: ...MACHINE FEATURES SIDE VIEW FRONT VIEW...

Страница 9: ...MACHINE FEATURES Continued HEAD ASSEMBLY...

Страница 10: ...MACHINE FEATURES Continued PROXIMITY LIMIT SWITCH LOCATIONS REAR VIEW HEAD TOP VIEW...

Страница 11: ...1 If necessary use solvent to remove rust preventive coating applied to exposed bare metal surfaces before shipment LIFTING NEVER lift the machine by its sawing head 1 There is three 3 forged 3 4 10N...

Страница 12: ...matic if necessary 8 Place the operating shaft and operating handle of the disconnect switch in the OFF position Then a Close the electrical cabinet door and secure its screws b Now turn the electrica...

Страница 13: ...drecommendedbytheLubrication Chart DO NOT let coolant spill over the tray and onto the floor The coolant pump intake must be sufficiently submerged for coolant flow to reach all areas in the coolant s...

Страница 14: ...is information is listed according to type of material to be cut and its thickness The Job Selector also has a checklist for proper machine operation and saw band break in procedures JobSelectorrecomm...

Страница 15: ...ft Lift Roller Optional This selector switch operates the left hand inboard lift roller in the UP or DOWN positions 2 LeftVise Thisselectorswitchwith OPEN HOLD and CLAMP settings operate the vise on t...

Страница 16: ...band speed counterclockwise to decrease it 8 Post This selector switch with DOWN HOLD and UP settings regulate post movement a Rotating the selector to DOWN lowers the post b The UP position raises th...

Страница 17: ...radjustingknobuntil thedesiredpressureisshownbytheindicatorgauge Turn the knob clockwise to increase pressure counterclockwise to decrease pressure 15 Chip Conveyor Optional This selector switch with...

Страница 18: ...ttings allows the operator to turn the power off or on to the conveyor This is used in conjunction with the Conveyor Speed Direction control 4 Conveyor Speed Direction This two position joystick allow...

Страница 19: ...ine to thefollowingconditions a Hydraulicsare ON b Banddrivemotoris OFF c Coolantiscompletely shut off d Saw head is vertical and completely retracted 2 Turn the Band Tension selector switch to OFF Th...

Страница 20: ...bandwheel rear flange POST ADJUSTMENT 1 Post and upper saw guide height is regulated by the Post selector switch on the control panel 2 Sawing results will generally be more satisfactory if the post a...

Страница 21: ...Using the proper cutting fluid reduces the heat generated during operation It also helps the machine take full advantage of its high speed steel saw bands Literature describing these and other coolant...

Страница 22: ...Control selector to FWD AUTO and position the saw band just behind the vise then move the Saw Head Control selector to the HOLD setting 6 Tilt the saw head to desired setting and align for a good cut...

Страница 23: ...WD AUTO and then push the Head Rapid Approach pushbutton 2 When pushing the Head Rapid Approach pushbutton the saw head will move forward at a rapid speed until it reaches the feed zone The Feed Force...

Страница 24: ...11 Lubrication intervals are based on a 8 hour day 40 hour week Lubricate more often with heavier use Band Tension Slide Clean and apply grease Vise Movable Jaw Slides Gibs Four 4 grease fittings 1 fo...

Страница 25: ...21 LUBRICATION DIAGRAMS HEAD VIEW TOP VIEW...

Страница 26: ...is the recommended product 3 Before changing the hydraulic fluid a Retract the saw head completely b Push the Hydraulic Stop button c Remove the reservoir drain plug d Allow the reservoir to drain co...

Страница 27: ...OALL hydraulic fluid with an aniline point of approximately 221 F 106 C will not cause deterioration of component seals COOLANT SYSTEM 1 The machine s coolant drip pan has a 20 gallon 75 7 liter capac...

Страница 28: ...nveyor trough d Clean out the chip box and the reservoir floor e Replace the conveyor HEAD ANGLE DISPLAY CALIBRATION 1 If some unusual event or a repair has been made it will be necessary to calibrate...

Страница 29: ...closed SAW BAND STALLS DURING A CUT 1 Decrease saw head feeding pressure 2 Increase band speed and or head approach rate 3 Check for low hydraulic pressure 4 Check for pinching of saw band in the mate...

Страница 30: ...ROUGH 1 Check for vibration while sawing 2 Check for a damaged saw band 3 Use a finer pitch saw band 6 Check for chip welding or a chipped blade tooth lodged in the cut 7 Saw band being used is incorr...

Страница 31: ...W HEAD DOESN T TILT 1 Check for faulty operation of Solenoids 5 and 6 2 Check adjustment of the head rear proximity switch 3 PRS SAW HEAD WON T TRAVERSE 1 The head approach rate setting is too low 2 V...

Страница 32: ...For Conveyors 1 Vertical guide rollers are effectively used to help maintain correct positioning of long stock on the conveyor 2 These can be installed between the interface plate and conveyor or betw...

Страница 33: ...e time a Adjust the hydraulic restrictor valve at the rod end of the front and or outboard vise cylinders to achieve relatively equal release 3 Move the the vise s rod end hose s to indicated position...

Страница 34: ...e laser beam 1 A laser devise is used to emit a line on the material to be cut This line shows the approximate spot where the cut will take place 2 The devise is controlled by a selector switch with O...

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