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7

INSTALLATION

 

All  the  “left”,  “rght”,  “front”  and  “rear” 

desgnatons n ths manual are as vewed by 

the operator lookng drectly at the teeth of 

the saw band.

LOCATION

1. 

The  floor  area  required  by  the  machine  is 

approximately 105.00 inches (2667.0 mm) in width by 

91 (2311.4) inches (4567.3 mm) in length. Machine 

height  for  the  machine  is  107.65  inches  (2734.3 

mm).  Refer to pages 1, 2 & 3 for further machine 

dimensions.

2. 

Locate  the  machine  to  provide  adequate  space 

for your sawing needs.  Be sure also to provide:  

(a)  

Sufficient clearance for loading and unloading 

of  stock; 

(b)

  Coolant  tray  installation; 

(c)

  Head 

tilt; 

(d)

  Door  openings; 

(e)

  Maintenance  and 

lubrication procedures; 

(f) 

Operation of any machine 

accessories.

3. 

Provide  ample  space  for  roller  conveyors  and/or 

other material handling equipment if supplied. 

OSHA NOTICE!!

 

OSHA Regulaton 1910.212 (5B). 

 

Machines designed  for  a  fixed  location  shall  

be securely anchored to prevent walkng or 

movng.

 

UNPACKING

1. 

The machine is fastened to and shipped on a wooden 

skid.  Overseas shipments are also crated.

2. 

Carefully remove all protective covers, strapping, 

hold-down  brackets,  crating,  etc.,  but  DO  NOT 

remove the head support bracket until the machine 

is placed in desired location.  Then:  

(a) 

Remove all 

bolts which fasten the machine to the shipping skid; 

(b) 

Check around the machine for other removable 

brackets, extra machine parts or supplies which might 

have been placed there for shipment;

 (c) 

Inspect the 

machine and all parts for shipping damage.  Claim 

procedures are listed on this manual’s inside front 

cover.

CLEANING

1. 

If necessary, use solvent to remove rust-preventive 

coating  applied  to  exposed  bare  metal  surfaces 

before shipment.

LIFTING

 

NEVER lft the machne by ts sawng head.

1. 

There is three (3) forged 3/4-10NC eye-bolts for 

lifting purposes.  Two (2) are located in front on the 

corners of the machine base and one (1) located in 

the rear center near the head pivot pillow block.

2. 

Using  chains  attached  to  the  eyes-bolts,  it  is 

recommended  that  lifting  and  transporting  of  the 

machine be done with an overhead hoist. Net weight 

is approximately 7200 pounds (3265.9 kg).

3. 

The  hydraulic  power  unit  (aproximately  600 

pounds (272.2 kg) and conveyors (if supplied as 

optional equipment) can be lifted and transported 

by overhead hoist, fork lift, or by other means that 

provides adequate safety precautions.

FLOOR INSTALLATION and ALIGNMENT

1. 

While the machine is suspended by the overhead 

hoist, thread the provided leveling screws into each 

machine base foot and attach the jam nuts.  Slowly 

lower the saw into desired position.

2. 

Just prior to touching the ground, place a cast iron 

foot pad under each of the leveling bolts.  Lower 

the saw completely onto the foot pads. 

3. 

Place a level on the machine vise wear plate bed. 

Insert leveling screws into the mounting pads and 

make final adjustments to level the machine in both 

directions.  Make sure weight bears evenly on all 

mounting pads.

4. 

After the machine has been leveled, install anchoring 

screws  through  the  base  pad  holes  next  to  the 

leveling screws.

5. 

Remove the protective shipping bracket installed 

to connect the saw head to the base frame during 

shipping.

6. 

Install optional roller stock conveyor(s) if supplied.  

These do not attach to the machne and should 

be anchored to the floor separately.

Содержание TF-2025M

Страница 1: ...TF 2025M Serial No 543 99101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...orrespondence or parts orders Specifications contained herein were in effect at the time this manual was approvedforprinting TheDoALLCompany whosepolicyisoneofcontinuous improvement reserves the right...

Страница 4: ...0 Laser Line Option 30 Fixed Head Non Tilting 30 3 Head Cant 30 MACHINE DIMENSIONS Floor Plan 1 Front View 2 Side View 3 MACHINE FEATURES Front and Side Views 4 Head Assembly 5 Proximity Limit Switch...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN...

Страница 6: ...FRONT VIEW MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm...

Страница 7: ...MACHINE DIMENSIONS Continued SIDE VIEW INCHES 03 MILLIMETERS 1 mm...

Страница 8: ...MACHINE FEATURES SIDE VIEW FRONT VIEW...

Страница 9: ...MACHINE FEATURES Continued HEAD ASSEMBLY...

Страница 10: ...MACHINE FEATURES Continued PROXIMITY LIMIT SWITCH LOCATIONS REAR VIEW HEAD TOP VIEW...

Страница 11: ...1 If necessary use solvent to remove rust preventive coating applied to exposed bare metal surfaces before shipment LIFTING NEVER lift the machine by its sawing head 1 There is three 3 forged 3 4 10N...

Страница 12: ...matic if necessary 8 Place the operating shaft and operating handle of the disconnect switch in the OFF position Then a Close the electrical cabinet door and secure its screws b Now turn the electrica...

Страница 13: ...drecommendedbytheLubrication Chart DO NOT let coolant spill over the tray and onto the floor The coolant pump intake must be sufficiently submerged for coolant flow to reach all areas in the coolant s...

Страница 14: ...is information is listed according to type of material to be cut and its thickness The Job Selector also has a checklist for proper machine operation and saw band break in procedures JobSelectorrecomm...

Страница 15: ...ft Lift Roller Optional This selector switch operates the left hand inboard lift roller in the UP or DOWN positions 2 LeftVise Thisselectorswitchwith OPEN HOLD and CLAMP settings operate the vise on t...

Страница 16: ...band speed counterclockwise to decrease it 8 Post This selector switch with DOWN HOLD and UP settings regulate post movement a Rotating the selector to DOWN lowers the post b The UP position raises th...

Страница 17: ...radjustingknobuntil thedesiredpressureisshownbytheindicatorgauge Turn the knob clockwise to increase pressure counterclockwise to decrease pressure 15 Chip Conveyor Optional This selector switch with...

Страница 18: ...ttings allows the operator to turn the power off or on to the conveyor This is used in conjunction with the Conveyor Speed Direction control 4 Conveyor Speed Direction This two position joystick allow...

Страница 19: ...ine to thefollowingconditions a Hydraulicsare ON b Banddrivemotoris OFF c Coolantiscompletely shut off d Saw head is vertical and completely retracted 2 Turn the Band Tension selector switch to OFF Th...

Страница 20: ...bandwheel rear flange POST ADJUSTMENT 1 Post and upper saw guide height is regulated by the Post selector switch on the control panel 2 Sawing results will generally be more satisfactory if the post a...

Страница 21: ...Using the proper cutting fluid reduces the heat generated during operation It also helps the machine take full advantage of its high speed steel saw bands Literature describing these and other coolant...

Страница 22: ...Control selector to FWD AUTO and position the saw band just behind the vise then move the Saw Head Control selector to the HOLD setting 6 Tilt the saw head to desired setting and align for a good cut...

Страница 23: ...WD AUTO and then push the Head Rapid Approach pushbutton 2 When pushing the Head Rapid Approach pushbutton the saw head will move forward at a rapid speed until it reaches the feed zone The Feed Force...

Страница 24: ...11 Lubrication intervals are based on a 8 hour day 40 hour week Lubricate more often with heavier use Band Tension Slide Clean and apply grease Vise Movable Jaw Slides Gibs Four 4 grease fittings 1 fo...

Страница 25: ...21 LUBRICATION DIAGRAMS HEAD VIEW TOP VIEW...

Страница 26: ...is the recommended product 3 Before changing the hydraulic fluid a Retract the saw head completely b Push the Hydraulic Stop button c Remove the reservoir drain plug d Allow the reservoir to drain co...

Страница 27: ...OALL hydraulic fluid with an aniline point of approximately 221 F 106 C will not cause deterioration of component seals COOLANT SYSTEM 1 The machine s coolant drip pan has a 20 gallon 75 7 liter capac...

Страница 28: ...nveyor trough d Clean out the chip box and the reservoir floor e Replace the conveyor HEAD ANGLE DISPLAY CALIBRATION 1 If some unusual event or a repair has been made it will be necessary to calibrate...

Страница 29: ...closed SAW BAND STALLS DURING A CUT 1 Decrease saw head feeding pressure 2 Increase band speed and or head approach rate 3 Check for low hydraulic pressure 4 Check for pinching of saw band in the mate...

Страница 30: ...ROUGH 1 Check for vibration while sawing 2 Check for a damaged saw band 3 Use a finer pitch saw band 6 Check for chip welding or a chipped blade tooth lodged in the cut 7 Saw band being used is incorr...

Страница 31: ...W HEAD DOESN T TILT 1 Check for faulty operation of Solenoids 5 and 6 2 Check adjustment of the head rear proximity switch 3 PRS SAW HEAD WON T TRAVERSE 1 The head approach rate setting is too low 2 V...

Страница 32: ...For Conveyors 1 Vertical guide rollers are effectively used to help maintain correct positioning of long stock on the conveyor 2 These can be installed between the interface plate and conveyor or betw...

Страница 33: ...e time a Adjust the hydraulic restrictor valve at the rod end of the front and or outboard vise cylinders to achieve relatively equal release 3 Move the the vise s rod end hose s to indicated position...

Страница 34: ...e laser beam 1 A laser devise is used to emit a line on the material to be cut This line shows the approximate spot where the cut will take place 2 The devise is controlled by a selector switch with O...

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