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18

CHIP REMOVAL (Continued....)

Shovel-Rake

1. 

Accumulations of metal chips can be removed from 

the machine with the shovel-rake.  

 

DO NOT use the shovel-rake whle the saw 

band s runnng.

Combination Shovel-Rake.

Band Wper

1. 

A wiper located at approximately the ten (10) o'clock 

position from the lower bandwheel removes coolant 

residue from the moving saw band before it reaches 

the upper bandwheel.

Carrage Brush

1. 

A brush located on the lower front side of the saw head 

removes chips and depris from the head carriage 

bearing rails as the saw head is traversing. 

IDLER WHEEL MOTION DETECTOR

1. 

This  safety  devise  located  in  front  of  the  lower 

bandwheel  stops  the  machine  if  the  saw  band 

should  break  or  stall  in  the  workpiece.   Always 

determine the cause of the stoppage and correct it 

before attempting to resume operation.

TYPICAL OPERATING PROCEDURES

1. 

To  start  the  machine:   

(a)

  Make  sure  the  main 

disconnect  switch  is  turned  "ON"; 

(b)

  Turn  the 

Emergency  Stop 

button 

clockwse

  to  reset  (if 

necessary); 

(c)

 Push the 

Hydraulc Start

 button.  

This will start the hydraulic pump motor.

2. 

Move the post and saw guide up all the way to clear 

the material when loading.

3. 

Load  the  stock  to  be  cut  onto  the  vise  bed  and 

position for clamping by the vise jaws.

4. 

Clamp the vise(s).

5. 

Move the 

Saw Head Control

 selector to " FWD/

AUTO" and position the saw band just behind the 

vise, then move the 

Saw Head Contro

l selector to 

the "HOLD" setting.

6. 

Tilt the saw head to desired setting and align for a 

good cut angle.

Correct Starting Cut Angle.

7.

 

Adjust the post until it is just clears the material.

 

When  the  saw  head  has  been  tlted,  make 

sure  the  post  and  saw  gude  wll  clear  the 

materal.

8. 

Select the coolant flow desired for your application.  

Make sure to cover both sides of the saw band. 

9. 

Select  "MANUAL"  or  "AUTO"  on  the 

Operaton

 

selector switch.

10. 

Using the 

Feed Force

 and 

Head Approach

 controls 

to make initial settings.  Watch closely as the saw 

head moves forward and make any adjustments 

that may be needed.

11. 

 To begin the cut:  

(a)

 Move the 

Saw Head Control

 

selector to "FWD/AUTO"; 

(b)

 Push the 

Band/Cycle 

Start

 button.  The band drive will come up to speed 

and the saw head will feed to begin the cut. 

The vse 

must be clamped for the machne to start.

12. 

The operator may adjust band speed, coolant flow,  

approach rate, and/or feed force at any time during 

the sawing process.

13. 

After the cut has been completed, the saw band will 

shut off with the saw head in the forward position 

if in "MANUAL" operating mode; the saw head will 

retract when in "AUTO" operating mode.  Hydraulics 

will remain "ON".

14. 

Retract  the  saw  head  by  moving  the 

Saw Head 

Control 

selector  to  "REV"  (move  the  selector  to 

"HOLD"  when  the  desired  saw  head  position  is 

reached).  Then unclamp the vise(s) and remove 

the cut-off piece.

Содержание TF-2025M

Страница 1: ...TF 2025M Serial No 543 99101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...orrespondence or parts orders Specifications contained herein were in effect at the time this manual was approvedforprinting TheDoALLCompany whosepolicyisoneofcontinuous improvement reserves the right...

Страница 4: ...0 Laser Line Option 30 Fixed Head Non Tilting 30 3 Head Cant 30 MACHINE DIMENSIONS Floor Plan 1 Front View 2 Side View 3 MACHINE FEATURES Front and Side Views 4 Head Assembly 5 Proximity Limit Switch...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN...

Страница 6: ...FRONT VIEW MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm...

Страница 7: ...MACHINE DIMENSIONS Continued SIDE VIEW INCHES 03 MILLIMETERS 1 mm...

Страница 8: ...MACHINE FEATURES SIDE VIEW FRONT VIEW...

Страница 9: ...MACHINE FEATURES Continued HEAD ASSEMBLY...

Страница 10: ...MACHINE FEATURES Continued PROXIMITY LIMIT SWITCH LOCATIONS REAR VIEW HEAD TOP VIEW...

Страница 11: ...1 If necessary use solvent to remove rust preventive coating applied to exposed bare metal surfaces before shipment LIFTING NEVER lift the machine by its sawing head 1 There is three 3 forged 3 4 10N...

Страница 12: ...matic if necessary 8 Place the operating shaft and operating handle of the disconnect switch in the OFF position Then a Close the electrical cabinet door and secure its screws b Now turn the electrica...

Страница 13: ...drecommendedbytheLubrication Chart DO NOT let coolant spill over the tray and onto the floor The coolant pump intake must be sufficiently submerged for coolant flow to reach all areas in the coolant s...

Страница 14: ...is information is listed according to type of material to be cut and its thickness The Job Selector also has a checklist for proper machine operation and saw band break in procedures JobSelectorrecomm...

Страница 15: ...ft Lift Roller Optional This selector switch operates the left hand inboard lift roller in the UP or DOWN positions 2 LeftVise Thisselectorswitchwith OPEN HOLD and CLAMP settings operate the vise on t...

Страница 16: ...band speed counterclockwise to decrease it 8 Post This selector switch with DOWN HOLD and UP settings regulate post movement a Rotating the selector to DOWN lowers the post b The UP position raises th...

Страница 17: ...radjustingknobuntil thedesiredpressureisshownbytheindicatorgauge Turn the knob clockwise to increase pressure counterclockwise to decrease pressure 15 Chip Conveyor Optional This selector switch with...

Страница 18: ...ttings allows the operator to turn the power off or on to the conveyor This is used in conjunction with the Conveyor Speed Direction control 4 Conveyor Speed Direction This two position joystick allow...

Страница 19: ...ine to thefollowingconditions a Hydraulicsare ON b Banddrivemotoris OFF c Coolantiscompletely shut off d Saw head is vertical and completely retracted 2 Turn the Band Tension selector switch to OFF Th...

Страница 20: ...bandwheel rear flange POST ADJUSTMENT 1 Post and upper saw guide height is regulated by the Post selector switch on the control panel 2 Sawing results will generally be more satisfactory if the post a...

Страница 21: ...Using the proper cutting fluid reduces the heat generated during operation It also helps the machine take full advantage of its high speed steel saw bands Literature describing these and other coolant...

Страница 22: ...Control selector to FWD AUTO and position the saw band just behind the vise then move the Saw Head Control selector to the HOLD setting 6 Tilt the saw head to desired setting and align for a good cut...

Страница 23: ...WD AUTO and then push the Head Rapid Approach pushbutton 2 When pushing the Head Rapid Approach pushbutton the saw head will move forward at a rapid speed until it reaches the feed zone The Feed Force...

Страница 24: ...11 Lubrication intervals are based on a 8 hour day 40 hour week Lubricate more often with heavier use Band Tension Slide Clean and apply grease Vise Movable Jaw Slides Gibs Four 4 grease fittings 1 fo...

Страница 25: ...21 LUBRICATION DIAGRAMS HEAD VIEW TOP VIEW...

Страница 26: ...is the recommended product 3 Before changing the hydraulic fluid a Retract the saw head completely b Push the Hydraulic Stop button c Remove the reservoir drain plug d Allow the reservoir to drain co...

Страница 27: ...OALL hydraulic fluid with an aniline point of approximately 221 F 106 C will not cause deterioration of component seals COOLANT SYSTEM 1 The machine s coolant drip pan has a 20 gallon 75 7 liter capac...

Страница 28: ...nveyor trough d Clean out the chip box and the reservoir floor e Replace the conveyor HEAD ANGLE DISPLAY CALIBRATION 1 If some unusual event or a repair has been made it will be necessary to calibrate...

Страница 29: ...closed SAW BAND STALLS DURING A CUT 1 Decrease saw head feeding pressure 2 Increase band speed and or head approach rate 3 Check for low hydraulic pressure 4 Check for pinching of saw band in the mate...

Страница 30: ...ROUGH 1 Check for vibration while sawing 2 Check for a damaged saw band 3 Use a finer pitch saw band 6 Check for chip welding or a chipped blade tooth lodged in the cut 7 Saw band being used is incorr...

Страница 31: ...W HEAD DOESN T TILT 1 Check for faulty operation of Solenoids 5 and 6 2 Check adjustment of the head rear proximity switch 3 PRS SAW HEAD WON T TRAVERSE 1 The head approach rate setting is too low 2 V...

Страница 32: ...For Conveyors 1 Vertical guide rollers are effectively used to help maintain correct positioning of long stock on the conveyor 2 These can be installed between the interface plate and conveyor or betw...

Страница 33: ...e time a Adjust the hydraulic restrictor valve at the rod end of the front and or outboard vise cylinders to achieve relatively equal release 3 Move the the vise s rod end hose s to indicated position...

Страница 34: ...e laser beam 1 A laser devise is used to emit a line on the material to be cut This line shows the approximate spot where the cut will take place 2 The devise is controlled by a selector switch with O...

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