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14

CONTROL CONSOLE (Continued....)

Typical Hydraulic Control Panel.

2. 

 

Head Approach.

  This valve regulates the saw head’s 

forward rate.  Turn the knob 

counterclockwse

 to 

“increase”  the  velocity; 

clockwse

  to  “decrease” 

it.

3.  

Coolant.

    This  valve  regulates  coolant  flow  to 

the upper saw guide and flushing hose.  Turn the 

valve 

counterclockwse

 to “increase” coolant flow; 

clockwse

 to “decrease” the flow.

4.

 

Feed Force.

  This valve and gauge are used to 

regulate  the  amount  of  pressure  being  placed 

by  the  saw  band  against  the  workpiece.    Turn 

the  knob 

clockwse

  to  “increase”  pressure; 

counterclockwse

 to “decrease” the force desired 

as shown on the gauge.  The valve’s lower locking 

knob helps maintain the setting.

Optonal Materal Handlng Controls

1. 

Conveyor Speed.

  This selector switch with "LOW" 

or "1" and "HIGH" or "2" settings regulate the speed 

of the conveyor(s).

• 

When the selector is in the "LOW" or "1" position, 

the conveyor maximum speed is reduced to about 

30%.

2. 

Infeed Conveyor Enable.

  This selector switch with 

"ON" and "OFF" settings allows the operator to turn 

the power off or on to the conveyor.  This is used 

in conjunction with the 

Conveyor Speed/Drecton

 

control.

3. 

Outfeed Conveyor Enable.

  This selector switch 

with "ON" and "OFF" settings allows the operator to 

turn the power off or on to the conveyor.  This is used 

in conjunction with the 

Conveyor Speed/Drecton

 

control.

4. 

Conveyor  Speed/Drecton.

    This  two  position 

joystick allows the operator to adjust the conveyor 

speed and direction of material flowing through the 

machine.  

• 

The 

Infeed

  and/or 

Outfeed  Conveyor  Enable

 

selectors must be "ON" for this control to operate.

• 

Moving  the  joystick  to  the  right  will  convey  the 

material  to  the  rear  of  the  machine;  moving  the 

joystick to the left will convey the material forward 

on the system.

• 

The rate of travel in either direction is controlled 

by how far the joystick is moved from center.  The 

farther from center, the faster the rate of travel.

SAW BAND PREPARATION

Saw Band Recommendatons

1. 

A  high-speed  DoALL  Imperial  Bi-Metal  Super 

Silencer  saw  band  with  protective  Saw  Cap  is 

supplied  with  the  machine.    Band  length  is  209 

inches  (5308.6  mm);  width  is  1-1/4  inches  (31.7 

mm); recommended gage is 0.042-inch (1.1 mm); 

kerf is 0.085-inch (2.2 mm).   

2. 

A machine in correct adjustment, good operating 

condition and using proper cutting fluid is essential 

to efficient sawing.

3. 

Proper blade care should include:  

(a)

 Pushing uncut 

stock away from the saw band; 

(b)

 Using correct 

band  speed,  feed  force  and  cutting  fluids  during 

operation; 

(c) 

Removing scale from stock before 

sawing; 

(d)

 Keeping the protective Saw Cap over 

blade teeth until installation time.

Содержание TF-2025M

Страница 1: ...TF 2025M Serial No 543 99101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...orrespondence or parts orders Specifications contained herein were in effect at the time this manual was approvedforprinting TheDoALLCompany whosepolicyisoneofcontinuous improvement reserves the right...

Страница 4: ...0 Laser Line Option 30 Fixed Head Non Tilting 30 3 Head Cant 30 MACHINE DIMENSIONS Floor Plan 1 Front View 2 Side View 3 MACHINE FEATURES Front and Side Views 4 Head Assembly 5 Proximity Limit Switch...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN...

Страница 6: ...FRONT VIEW MACHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm...

Страница 7: ...MACHINE DIMENSIONS Continued SIDE VIEW INCHES 03 MILLIMETERS 1 mm...

Страница 8: ...MACHINE FEATURES SIDE VIEW FRONT VIEW...

Страница 9: ...MACHINE FEATURES Continued HEAD ASSEMBLY...

Страница 10: ...MACHINE FEATURES Continued PROXIMITY LIMIT SWITCH LOCATIONS REAR VIEW HEAD TOP VIEW...

Страница 11: ...1 If necessary use solvent to remove rust preventive coating applied to exposed bare metal surfaces before shipment LIFTING NEVER lift the machine by its sawing head 1 There is three 3 forged 3 4 10N...

Страница 12: ...matic if necessary 8 Place the operating shaft and operating handle of the disconnect switch in the OFF position Then a Close the electrical cabinet door and secure its screws b Now turn the electrica...

Страница 13: ...drecommendedbytheLubrication Chart DO NOT let coolant spill over the tray and onto the floor The coolant pump intake must be sufficiently submerged for coolant flow to reach all areas in the coolant s...

Страница 14: ...is information is listed according to type of material to be cut and its thickness The Job Selector also has a checklist for proper machine operation and saw band break in procedures JobSelectorrecomm...

Страница 15: ...ft Lift Roller Optional This selector switch operates the left hand inboard lift roller in the UP or DOWN positions 2 LeftVise Thisselectorswitchwith OPEN HOLD and CLAMP settings operate the vise on t...

Страница 16: ...band speed counterclockwise to decrease it 8 Post This selector switch with DOWN HOLD and UP settings regulate post movement a Rotating the selector to DOWN lowers the post b The UP position raises th...

Страница 17: ...radjustingknobuntil thedesiredpressureisshownbytheindicatorgauge Turn the knob clockwise to increase pressure counterclockwise to decrease pressure 15 Chip Conveyor Optional This selector switch with...

Страница 18: ...ttings allows the operator to turn the power off or on to the conveyor This is used in conjunction with the Conveyor Speed Direction control 4 Conveyor Speed Direction This two position joystick allow...

Страница 19: ...ine to thefollowingconditions a Hydraulicsare ON b Banddrivemotoris OFF c Coolantiscompletely shut off d Saw head is vertical and completely retracted 2 Turn the Band Tension selector switch to OFF Th...

Страница 20: ...bandwheel rear flange POST ADJUSTMENT 1 Post and upper saw guide height is regulated by the Post selector switch on the control panel 2 Sawing results will generally be more satisfactory if the post a...

Страница 21: ...Using the proper cutting fluid reduces the heat generated during operation It also helps the machine take full advantage of its high speed steel saw bands Literature describing these and other coolant...

Страница 22: ...Control selector to FWD AUTO and position the saw band just behind the vise then move the Saw Head Control selector to the HOLD setting 6 Tilt the saw head to desired setting and align for a good cut...

Страница 23: ...WD AUTO and then push the Head Rapid Approach pushbutton 2 When pushing the Head Rapid Approach pushbutton the saw head will move forward at a rapid speed until it reaches the feed zone The Feed Force...

Страница 24: ...11 Lubrication intervals are based on a 8 hour day 40 hour week Lubricate more often with heavier use Band Tension Slide Clean and apply grease Vise Movable Jaw Slides Gibs Four 4 grease fittings 1 fo...

Страница 25: ...21 LUBRICATION DIAGRAMS HEAD VIEW TOP VIEW...

Страница 26: ...is the recommended product 3 Before changing the hydraulic fluid a Retract the saw head completely b Push the Hydraulic Stop button c Remove the reservoir drain plug d Allow the reservoir to drain co...

Страница 27: ...OALL hydraulic fluid with an aniline point of approximately 221 F 106 C will not cause deterioration of component seals COOLANT SYSTEM 1 The machine s coolant drip pan has a 20 gallon 75 7 liter capac...

Страница 28: ...nveyor trough d Clean out the chip box and the reservoir floor e Replace the conveyor HEAD ANGLE DISPLAY CALIBRATION 1 If some unusual event or a repair has been made it will be necessary to calibrate...

Страница 29: ...closed SAW BAND STALLS DURING A CUT 1 Decrease saw head feeding pressure 2 Increase band speed and or head approach rate 3 Check for low hydraulic pressure 4 Check for pinching of saw band in the mate...

Страница 30: ...ROUGH 1 Check for vibration while sawing 2 Check for a damaged saw band 3 Use a finer pitch saw band 6 Check for chip welding or a chipped blade tooth lodged in the cut 7 Saw band being used is incorr...

Страница 31: ...W HEAD DOESN T TILT 1 Check for faulty operation of Solenoids 5 and 6 2 Check adjustment of the head rear proximity switch 3 PRS SAW HEAD WON T TRAVERSE 1 The head approach rate setting is too low 2 V...

Страница 32: ...For Conveyors 1 Vertical guide rollers are effectively used to help maintain correct positioning of long stock on the conveyor 2 These can be installed between the interface plate and conveyor or betw...

Страница 33: ...e time a Adjust the hydraulic restrictor valve at the rod end of the front and or outboard vise cylinders to achieve relatively equal release 3 Move the the vise s rod end hose s to indicated position...

Страница 34: ...e laser beam 1 A laser devise is used to emit a line on the material to be cut This line shows the approximate spot where the cut will take place 2 The devise is controlled by a selector switch with O...

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