Chapter 7: Testing and Troubleshooting
179
Output Module
Symptom
Expected Cause
Troubleshooting
No external input power
Supply power.
Low external input voltage
Make sure full voltage is being
supplied.
Terminal screw is loose/
Defective contact
Tighten screw/
Reconnect module
I/O contact connection
Replace the output module.
No outputs on an output
module will turn On.
Defective output circuit
Reconnect the output module.
One or more outputs on an I/O
module will not change to On
or Off state.
Output circuit error
Replace the output module.
Output time too short
Correct the program.
Output on an I/O module will
not turn Off (LED is not
illuminated).
Defective output circuit
Replace the output module.
Incorrect output load
Replace the output load.
Loose output wiring
Reconnect the output wiring.
Terminal screw is loose/
Defective contact
Tighten screw/
Reconnect module
Output contact error
Replace the output module of the
relay.
Output on an I/O module will
not turn Off (LED is
illuminated).
Defective output circuit
Replace the output module.
Output contact error
Replace the output module of the
relay.
Output on an I/O module will
not turn On (LED is
illuminated).
Leakage current to low-current load
Apply leakage current protection (see
Chapter 4).
Output on an I/O module will
not turn On (LED is not
illuminated).
Defective output circuit
Replace the output module.
Low external input voltage
Make sure full supply voltage is being
input.
Noise error
Troubleshoot for noise.
Output changes On/Off state
erratically.
Terminal screw loose/
Defective contact
Tighten screw/
Reconnect module
Common terminal screw loose
Tighten the screw.
Defective contact/
Terminal connector
Reconnect the module.
A set of 8 points on an I/O
module operate incorrectly or
identically.
CPU module error
Replace the CPU module.
Output display LED is not on
(output is On to field device).
LED error
Replace the output module.
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