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Operating Instructions

750 W 27 V pickup

CQF 04/2 + Interface M12

BAL9100-0145a-EN
www.conductix.com

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Order number

91212-332-3124850

F-Pickup 750 W 27 V DC CQF 04/2 Controller IV

Содержание 91212-332-3124850

Страница 1: ...ating Instructions 750 W 27 V pickup CQF 04 2 Interface M12 BAL9100 0145a EN www conductix com translated document Page 1 of 40 Order number 91212 332 3124850 F Pickup 750 W 27 V DC CQF 04 2 Controlle...

Страница 2: ...symbols 7 2 2 Personnel requirements 8 2 2 1 Qualifications 8 2 2 2 Unauthorized personnel 8 2 3 Advisory information for the user 9 3 Intended use 10 4 Technical data 11 4 1 Electrical data 11 4 2 Am...

Страница 3: ...the interface recommended 21 7 4 3 Example Interface not used 22 7 5 Installation location and conditions 23 7 5 1 Position 23 7 5 2 Required air flow 23 7 5 3 Proximity to iron steel ferromagnetic m...

Страница 4: ...document are protected by copyright and are the property of their respective companies We reserve the right to make technical changes to the illustrations and specifications in this document in order...

Страница 5: ...00 0037 for floor installations and especially the EHB installation instructions must be observed if relevant for installation and operation of the device Design adjustments and commissioning may only...

Страница 6: ...ur right to further claims remains unaffected 1 4 Replacement parts WARNING Incorrect replacement parts are a safety hazard Incorrect or faulty replacement parts can impair safety and result in damage...

Страница 7: ...avoided may result in death or serious injury CAUTION indicates a possibly hazardous situation which if not avoided may result in moderate or minor injury and property damage NOTE Tips and recommenda...

Страница 8: ...assigned to them and the potential dangers arising from improper actions Specialist personnel consists of persons capable of performing assigned tasks and independently identifying and avoiding poten...

Страница 9: ...ff according to the safety regulations are persons that are familiar with the installation assembly commissioning and operation of the energy supply system and that have the appropriate qualifications...

Страница 10: ...iates from or goes beyond the intended use of the devices can result in hazardous situations The device may only be used as intended Follow all information in these operating instructions strictly The...

Страница 11: ...ea of the field around the track cables 4 1 Electrical data Input IPT track 125 A 20 kHz conductor distance 100 mm Output voltage 27 V DC 7 Maximum output current 27 8 A DC Output peak power 750 W 40...

Страница 12: ...d mounting spaces Operation For indoor operation only The use in explosion prone areas or in areas where the pickup is exposed to harmful oils acids vapors dust gases radiation humidity etc is explici...

Страница 13: ...re Automatic shutdown by internal temperature monitoring e g by exceeding the permissible ambient temperature and or the maximum permissible output power 4 4 Mechanical integration Dimensions See draw...

Страница 14: ...p CQF 04 2 Interface M12 BAL9100 0145a EN www conductix com translated document Page 14 of 40 4 5 Electrical connections DC power output CQF 04 2 ILME or comparable Interface DC power output Order con...

Страница 15: ...keep the voltage drops on the leads as small as possible The device is connected to the load using all four outputs two positive and two negative The cable lengths of the connecting cables of the sam...

Страница 16: ...ge even without connecting cables as long as the primary side of the IP system is active 4 5 4 ESD protection DANGER Risk of electric shock Because IPT is an isolated system depending on the vehicle d...

Страница 17: ...ransport damage is externally visible proceed as follows Do not accept delivery or accept it only with reservations Note the scope of damage on the transport documents or on the transporter s delivery...

Страница 18: ...of packed parts Store packed parts under the following conditions Do not store outdoors Store in a dry dust free place Do not expose to aggressive media Protect from direct sunlight Avoid mechanical v...

Страница 19: ...or material damage Unpack components after they are received or before starting the installation Carefully check the components for any transport or storage damage damaged packaging damage to housings...

Страница 20: ...the plug under load see also chapter 4 3 If the pilot contacts in the connector half are bridged on the device side the device cannot detect if the connection cable on the load side is unplugged or i...

Страница 21: ...terface are connected recommended The interface makes it possible to power up and shut down the device under load It also allows a simple reset of the device in the event of a detected error or protec...

Страница 22: ...91000 400 3089971 The pilot contacts are not intended to serve as on off switches It is therefore not recommended to interrupt pilot connection under load The purpose of the switch shown below between...

Страница 23: ...unting with the heat sink pointing downwards is not permitted The devices must be mounted parallel to the primary track and centered over the lines see drawing A nominal distance of 10 mm between the...

Страница 24: ...in the vicinity of the device will affect the behavior of the device lower output power higher heat losses etc are possible Observe the corresponding notes in our installation instructions for floor i...

Страница 25: ...shock or vibration It is also important to ensure that the convection cooling is not restricted by installation on the vehicle 7 5 5 Additional mechanical protection measure WARNING Risk of burns due...

Страница 26: ...4 V supply If the device is in release mode and the status relay is closed contacts 3 and 7 the max permissible current is 150 mA NOTE If the interface is not being used Even if the existing possibili...

Страница 27: ...ace to the lower edge of the device and positioning above the primary track horizontally in the middle The following graphs show the typically available output powers over a straight IPT track as func...

Страница 28: ...o not rely on the connecting cables alone as the device will not be de energized and without voltage even without connecting cables as long as the primary side of the IP system is active Turn off the...

Страница 29: ...ng condition In conjunction with the other relay outputs conclusions can also be drawn about the pilot contact functions see chapter 8 5 Status relay contacts 3 7 Is normally opened It closes when the...

Страница 30: ...it the hiccup mode If such situations repeat in particular repeatedly at specific points of the path the load design and or possibly the tracking must be checked there 8 7 Caution during operation DAN...

Страница 31: ...ns and property All installation and commissioning as well as maintenance and disassembly has to be carried out by qualified personnel IEC 364 respectively ENELEC HD 384 or DIN VDE 0100 and IEC 664 or...

Страница 32: ...5V LED LED green 12V LED The interface M12 contains three potential free relay contacts with a common contact contact 3 More information about the relay contacts can be found in the chapter 8 5 Error...

Страница 33: ...Green 12V LED on 12 V supply available Attention in addition a warning can be shown via a closed alert relay and the orange warning LED This does not necessarily mean that the device is being operated...

Страница 34: ...to the sections 4 1 4 2 7 5 the alert will have no immediate consequences and operation will continue If on the other hand such an alert persists for a long period of time and has never been present...

Страница 35: ...acts that is disconnecting and reinserting the connection cable of the DC power output NOTE The pilot contacts are not intended as on off switches therefore disconnecting them under load should be avo...

Страница 36: ...roperly executed repair work Improper repair work can result in serious injury to persons and property Repair work may only be performed by trained personnel or Conductix Wampfler technicians Generall...

Страница 37: ...ff according to the safety regulations are persons that are familiar with the installation assembly commissioning and operation of the energy supply system and that have the appropriate qualifications...

Страница 38: ...with plug 91212 339 3124279 Details about this connecting cable can be found in the table below The materials required to connect the power output using a plug are listed Please refer to chapter 15 fo...

Страница 39: ...t documentation Description Conductix Wampfler material number Enable plug set 91000 400 3089971 Material number Phoenix contact http www phoenixcontact com Material number Binder connector http www b...

Страница 40: ...ontacts Crimp contacts power Harting 09 99 000 0305 Extraction tool Han D contacts Crimp contacts control Harting 09 99 000 0052 Conductix Wampfler GmbH Rheinstra e 27 33 79576 Weil am Rhein M rkt Ger...

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