Club Car 2005 Precedent, Техническое обслуживание и сервис

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TRANSAXLE (TYPE G) Transaxle Installation
Page 16-10 2005 Precedent IQ System Electric Golf Car Maintenance and Service Manual
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Transaxle Assembly, Continued:
7. Install both dowel pins (25) in the transaxle housing (20) (Figure 16-5, Page 16-3) .
8. Install left half of transaxle housing:
8.1. Place a 1/8-inch (3 mm) bead of Three Bond liquid gasket on mating surface of housing.
8.2. Install left half of transaxle housing (20) (Figure 16-5, Page 16-3) .
8.3. Install eleven bolts (24) in the case housing and tighten to 19 ft-lb (25.7 N·m). Type G transaxles
have no shims or gasket.
8.4. Install axle tube (14 and 35) with bolts (8) (Figure 16-5, Page 16-3) . Tighten the bolts to 37 ft-lb
(50.2 N·m).
9. Install the brake assemblies as instructed. See Brake Cluster Installation, Section 6, Page 6-10.
10. Apply a small amount of grease to the lip of the oil seal (15) (Figure 16-5, Page 16-3) . See following
CAUTION.
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CAUTION
• Clean any residual oil from the exposed end of the axle shaft and from the oil seal area prior to
installing the axle shaft to prevent oil from coming in contact with brakes.
11. Install the rear axle onto the transaxle.
11.1. Insert the splined end of the axle shaft into the axle tube. Be careful not to damage the seal on the
inside of the axle tube hub. Advance the shaft through to the bearing on the shaft, and rotate it to
align the shaft splines with the splined bore of the differential gear. Continue advancing the shaft
until the bearing on the axle is firmly seated within the axle tube hub seat.
11.2. Using 90° internal snap ring pliers (0.090 tip) (CCI P/N 1012560), attach the internal retaining ring
into the axle tube hub so that it seats against the axle bearing assembly and into the machined slot
in the inside wall of the axle tube hub
(Figure 16-5, Page 16-3) .
11.3. Place a 1/4 to 3/8-inch (6 to 10 mm) diameter rod against the retaining ring and tap lightly at four
or five locations to ensure it is properly seated. See following WARNING .
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WARNING
• Be sure retaining ring is properly seated in its groove. If ring is not properly installed, the axle
assembly will separate from the transaxle and damage the axle assembly and other
components. Loss of vehicle control could result in severe personal injury or death.
12. Make sure the drain plug (22) is installed in the transaxle and tightened to 23 ft-lb (31 N·m). Fill the tran-
saxle, through the level indicator hole, with 22 ounces of SAE 30 API Class SE, SF, or SG oil (a higher
grade may also be used). Install and tighten the level indicator plug (21) to 23 ft-lb (31 N·m).
TRANSAXLE INSTALLATION
See General Warnings, Section 1, Page 1-1.
1. If using a chain hoist, raise the vehicle and place transaxle in position on the jack stands. If using a floor
jack, lower the jack stands to their lowest settings and place the transaxle in position on the jack stands.
2. Align the center hole in the saddle of the transaxle with the pilot bolt in the leaf spring assembly.