TRANSAXLE (TYPE G)
Transaxle Disassembly, Inspection, and Assembly
2005 Precedent IQ System Electric Golf Car Maintenance and Service Manual
Page 16-7
16
TRANSAXLE DISASSEMBLY, INSPECTION, AND ASSEMBLY
See General Warnings, Section 1, Page 1-1.
TRANSAXLE DISASSEMBLY AND INSPECTION
1. To detach axle tubes (14 and 35) from the transaxle housing, remove the bolts (8)
(Figure 16-5,
Page 16-3)
.
2. Remove 11 bolts (24) that hold housing together.
3. Pull the halves of the housing (11 and 20) apart. If necessary, tap lightly on the spline of the input pinion
(17).
See following CAUTION.
CAUTION
• To prevent damage to the housing mating seal surfaces, use caution when separating halves.
4. Remove input pinion gear (17) by pulling gear out while rocking intermediate gear assembly (19). Lift
intermediate gear assembly and differential gear case unit out simultaneously
(Figure 16-5, Page 16-3)
.
See following CAUTION.
CAUTION
• Do not damage gears. Use extreme care when handling them.
5. Use a bearing puller or arbor press to remove bearings (16)
from the input pinion gear. If the oil seal (10)
is damaged, replace it
(Figure 16-5, Page 16-3)
.
See also
Figure 16-13, Page 16-8. See following
CAUTION
.
CAUTION
• Do not reuse bearings after removing them. Replace bearings with new ones.
6. To disassemble the intermediate gear assembly, press off together the bearing (16) and the gear (19)
(Figure 16-5, Page 16-3)
.
See also Figure 16-13, Page 16-8.
Figure 16-12 Motor Positioning Bolt
APPEARANCE OF MOTOR
MAY BE DIFFERENT FROM
THE MOTOR SHOWN ABOVE.
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