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CKD ELCR Series, Инструкция по эксплуатации

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<SM-431049> 

 

1 

For Safe Operation of this Product 

(Be sure to read before operating.) 

 

Be  sure  to  thoroughly  read  this  Instruction  Manual,  catalog,  technical  data,  and  any  attached 

documents  before installation,  operation,  maintenance/inspection  of  this  product,  and  properly  operate 
the product. 

This  product  has  been  designed  and  manufactured  as  equipment  or  part  for  general  industrial 

machinery. It must be handled by individuals having sufficient  knowledge about components and safety. 
CKD is not responsible for any accidents caused by individuals without knowledge and by mishandling of 
the product. It is impossible for CKD to be aware of all the applications for which our customers put our 
product to use because they cover a wide variety. Depending on the conditions of use, the product may 
not  perform  as  it  should  or  it  may  lead  to  accidents;  therefore,  the  customers  should  understand  well 
the directions for use and confirm the product specifications in accordance with its use and application 
before deciding how the product shall be used.

 

While various safety measures are taken with this product, mishandling of the product by the customer 

may  lead  to  accidents.  To  avoid  such  accidents, 

it  is  strongly  advised  that  the  Instruction 

Manual be thoroughly read and understood prior to using this product. 

In addition to the handling precautions outlined in the text of this Instruction Manual, cautions should 

also be exercised in regards to the following precautions.

 

 

The  precautions  outlined  below  are  for  safe  and  proper  operation  of  this  product  and  for  preventing 
bodily injury and property damage from happening. 

 

The  safety  precautions  are  ranked  as  “DANGER”,  “WARNING”,  and  “CAUTION”  in  this  Instruction 
Manual.   

Note  that  even  some  items  described  as  “WARNING”  or  “CAUTION”  may  lead  to  serious  results 
depending on the situation. 

In  any  case,  important  information  is  described.  Read  them  thoroughly,  and  handle  the  product  with 
extreme caution. 

Keep this Instruction Manual in a safe place so that it can be read whenever necessary, and please be 
sure to deliver it to the end-user of this product. 

To secure product safety, make sure to observe each precaution described under DANGER, WARNING, 
and CAUTION. 

 

 

DANGER 

If  mishandled,  dangerous  situations  leading  to  fatal  or  serious  injuries  may 
occur and there is a high degree of emergency (urgency) to a warning. 

 

WARNING 

If  mishandled,  dangerous  situations  leading  to  fatal  or  serious  injuries  may 
occur. 

 

CAUTION 

If  mishandled,  dangerous  situations  leading  to  minor  injuries  or  physical 
damages may occur. 

 

Содержание ELCR Series

Страница 1: ...read this Instruction Manual thoroughly before operating the product In particular make sure to carefully read and understand all descriptions related to safety Keep this Instruction Manual in a safe...

Страница 2: ...o avoid such accidents it is strongly advised that the Instruction Manual be thoroughly read and understood prior to using this product In addition to the handling precautions outlined in the text of...

Страница 3: ...ng the product Failure to do so may result in electric shock Do not operate the product with wet hands Doing so may lead to electric shock Do not perform wiring work and inspection until confirming vo...

Страница 4: ...se vibration etc abnormal to the product generates Failure to do so may cause product breakdown and fire due to continued flow of current Always turn the power supply OFF before maintenance inspection...

Страница 5: ...linder switch Forcedly moving the table can cause injury and product failure Confirm compatibility of CKD products with customer systems machines equipments at customer s own risk Do not attach the co...

Страница 6: ...corporated had functions structure etc generally accepted in the industry Damages caused by reasons unforeseen at the level of technology available at the time of delivery Damages caused by external f...

Страница 7: ...roduct 21 Handling Precautions for Actual Product 21 Installation Environment 21 Installation of Product Body 22 Installation of Transfers 23 Wiring 25 Cable Specifications 25 Basic Structure 26 Cable...

Страница 8: ...y and Movement Status 47 Parameter Setting and Operations Necessary for Setting 48 Connecting the Teaching Pendant 48 List of Teaching Pendant Functions 49 List of Parameters 50 Maintenance and Inspec...

Страница 9: ...Installation Install the product indoors where there is less humidity There is a risk of short circuit or fire accident if the product is installed where rain drops may fall or where there is a lot o...

Страница 10: ...ct body during operation and immediately after stopping Doing so may result in burns Do not get on nor place objects on the product Doing so may cause falls product turnover injury due to drops produc...

Страница 11: ...5 7 7 7 Vertical kg 1 5 11 5 1 25 15 1 7 4 1 Maximum Press in Force N 30 or more 150 or more 70 or more 30 or more 450 or more 250 or more 10 or more 120 or more 60 or more 30 or more Setting Method...

Страница 12: ...0 0 5 10 15 20 25 30 0 50 100 150 200 250 300 350 400 Speed mm s Payload kg Lead6 Lead12 Lead24 CAUTION Operating speed is set at the value determined by the screw lead Vertical payload varies dependi...

Страница 13: ...mm s Payload kg Lead6 5 7 7 0 1 2 3 4 5 6 7 8 9 10 0 50 100 150 200 250 300 350 400 Speed mm s Payload kg Lead6 12 Lead24 CAUTION Operating speed is set at the value determined by the screw lead Vert...

Страница 14: ...e Type Series A B C D ELCR 42 6 50 1 Symbol Descriptions Series ELCR Table Type A Motor Size 28 28 42 42 B Lead Length 6 6mm 12 12mm 24 24mm C Stroke Length 50 50mm 100 100mm 150 150mm D Cable Length...

Страница 15: ...endant Lead Wire Installable Cylinder Switches Axial Type Radial Type T2H T2V 2 Wires T3H T3V 3 Wires T2WH T2WV 3 Wires T3WH T3WV 3 Wires T2YH T2YV 3 Wires T3YH T3YV 3 Wires T2YD 2 Wires symbol repres...

Страница 16: ...Motor Side Table Side End Plate Slide Table Work Piece Mounting Surface End Plate Side Work Piece Mounting Surface Table Side Actuator Mounting Surface Screw for Installing Actuator a Slits on Actuat...

Страница 17: ...of current for each product including teaching pendant Use stabilized DC power supply that has margins sufficient enough for this capacity Note 2 Motor power supply requires maximum 3A of current for...

Страница 18: ...of positioning points Setting Range Single 2 points Double 2 Position 2 points Double 3 Position 2 points intermediate stop 7 Point Positioning Mode Maximum 7 points Pitch Feeding Mode n position CAUT...

Страница 19: ...al force it will be detected as an alarm Movement for continuously pushing the fixed work piece The actuator will not follow if the work piece deforms Movement for continuously pushing the moving work...

Страница 20: ...head of the actual push clamp position If the work piece is pressed in at a position where push clamp movements have not started it will trigger an alarm PUSH Force Rough Value CLAMP Force Rough Value...

Страница 21: ...0 140 160 50 60 70 80 Current Limiting Value CLAMP Force N Lead6 Lead12 Lead24 CAUTION The relationships between push force and current limiting value and clamp force and current limiting value in the...

Страница 22: ...There is a risk of short circuit or fire accident Oil drops and oil mists are also strictly prohibited Use the product where the operating ambient temperature is 0 to 50 Ventilate if heat accumulates...

Страница 23: ...mounting surface on the side surface of the product body and make sure it is securely attached in 4 places or more ELCR Table Type Series Do not apply big shocks and excessive moment to the slide tab...

Страница 24: ...or details refer to the pages in the catalog that explain model selection Allowable Moment Load at Rest Derive M T from the values derived for M1 M2 M3 W in the figure below and based on the chart bel...

Страница 25: ...or MT is less than 1 as indicated above Stroke Length Vertical Load Bending Moment Radial Moment Twist Moment W max N max max max 50 1 9 1 9 100 4 6 4 6 50 3 4 3 4 100 150 7 0 7 0 28 47 6 2 4 42 68 6...

Страница 26: ...the like ACTUATOR Red Black Red with white line Black with white line Universal Input 1 Return to Origin Command Signal Emergency Stop Command Signal b contact connection Alarm Reset Command Signal Un...

Страница 27: ...m signal This is b contact connection It will continue to output as long as there is no alarm Blue White Lined Output COM COM for output The function of input varies depending on the control mode The...

Страница 28: ...pply 0 Control Power Supply 24 Control Power Supply 0 When input COM is Product Input Circuit External power supply 24VDC When input COM is Product Input Circuit External EMG Switch b contact connecti...

Страница 29: ...Current mA 21mA Maximum Consumption Current mA 91mA Input Current at ON 2mA MIN Input Current at OFF 0 5mA MAX Maximum Consumption Current is the value including output circuit Input COM Input Circuit...

Страница 30: ...less at 25 or below 2 Leakage Current 10 A Output Short Circuit Protection Circuit With Connecting Load 1 Maximum Consumption Current is the value including input circuit 2 At 40 load current becomes...

Страница 31: ...signal is detected during origin detection it will stop at that spot Output Signal 0 OFF Level Output 1 ON Level Output any Status 0 1 Output 1 4 Output 5 Output 6 Output 7 Universal Output Return to...

Страница 32: ...ll not be output Be careful of any abnormality such as emergency stop wiring disconnection CAUTION When operation from the teaching pendant is made valid operation preparation signal to the host syste...

Страница 33: ...nding on the condition of input signals after alarm reset Example In single mode if Input 2 target position is designated is turned OFF and an alarm is triggered during operation the actuator will sto...

Страница 34: ...puts it will be activated depending on the input signals Example In single mode if return to origin is executed while Input 2 target position is designated is OFF the actuator will move to target posi...

Страница 35: ...it becomes 1 during operation it will stop at that spot 3 Return to origin is rejected during the movement If it becomes 0 during operation it will stop at that spot Output Signal Status and Output De...

Страница 36: ...Single Type Time OFF ON Position Position Displacement Input Signal ON Output Signal Output 2 Output 1 Input 2 OFF ON OFF Time Time Input and Behavior of Double 2 Position Type ON Input 1 OFF ON OFF...

Страница 37: ...F simultaneously Stop at that spot If they come ON simultaneously input signal that came ON first will be followed and go OFF simultaneously Stop at that spot The target position was not reached so po...

Страница 38: ...hat spot 3 Return to origin is rejected during the movement If it becomes 0 during operation it will stop at that spot Output Signal Status and Output Descriptions in 7 Point Positioning Mode 0 OFF 1...

Страница 39: ...e of 5 Point Positioning Output 2 Output 3 Position Completion Output Start Signal Input 1 20msec or greater Input 2 Input 3 Input 4 Stop at that spot signal Input 2 3 4 OFF Rise of Start Signal No ou...

Страница 40: ...ter turning on power If it becomes 1 during operation it will stop at that spot 3 Return to origin is rejected during the movement If it becomes 0 during operation it will stop at that spot Output Sig...

Страница 41: ...necessary in the pitch feeding mode please return it to the starting position after it has stopped Point Pitch Pitch Pitch Stopped by stop at that spot or emergency stop Pitch Time Chart representing...

Страница 42: ...Operate Signal Return to Origin Completion Alarm Signa b contact connection Positioning Completion Output Return to Origin Signal Emergency Stop Command Signal b contact connection Alarm Reset Comman...

Страница 43: ...Acceleration and deceleration have the same values There are occasions where setting speed is not reached depending on stroke length and acceleration CAUTION The controls that differ from the figure t...

Страница 44: ...oke length and acceleration 7 4 Retaining Force If a load that exceeds the retaining force indicated in the table below is applied during a standby when the motor power supply is on it will become ove...

Страница 45: ...m during transfer CAUTION 1 There are occasions where setting speed is not reached depending on stroke length and acceleration 2 If it becomes inoperable at 100 current limiting value for reasons such...

Страница 46: ...the PUSH CLAMP movement starts 0 5 mm or more ahead of the actual PUSH CLAMP position 3 Refer to Section 7 4 for Retaining Force 4 It will continue to push at the set current limiting value If it is i...

Страница 47: ...to push at the set current limiting value After the clamping of the work piece starts it maintains that position Work piece that changes its dimension and anything that loses reaction force such as s...

Страница 48: ...to an overload will not be output 5 Press in speed press in distance and CLAMP time are set using the teaching pendant parameters Refer to teaching pendant instruction manual ETP 2 SM 431061 for the...

Страница 49: ...is firmly connected Be careful not to lose the removed protective cover Disconnection Return to the Main Menu by operating the keys on the teaching pendant After that disconnect the connector on the t...

Страница 50: ...Setting 1 3 1 PARA Executes parameter changes Movement Setting 1 MOVE SET Parameters 1 3 PARAMETER All Clear 1 3 2 ALL CLR Resets parameters to factory default settings Present Position 2 1 POSITION...

Страница 51: ...Clamping Time Sets clamping movement time Setting range is 1 to 300 sec It can be selected only when press in mode is clamp 10 0 sec Press in Distance Sets distance of press in mode PUSH movement or...

Страница 52: ...ion Repair is necessary Are there any foreign objects trapped in or clogging the moving parts Visual Inspection Conduct cleaning 1 Apply grease after cleaning 2 Grease Lithium type Grease Duplex SP No...

Страница 53: ...the voltage of 24VDC motor power supply Check for any alarm Check the alarm description with the teaching pendant Check the I O signal conditions with the teaching pendant Make sure there are no conne...

Страница 54: ...e for input signal Return to origin direction setting is wrong Check parameter settings based on teaching pendant instruction manual It does not return to origin It suspends Transfer load may be too b...

Страница 55: ...instruction manual before operating 10 Loss of synchronization occurs Product is overloaded or over speeding Make sure work piece mass and operating speed meet specified values 11 Abnormal stroke len...

Страница 56: ...MEMO...

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