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6 Engine Removal,Inspection & Installation
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Connecting Rod/Crankshaft
Connecting rod small end I.D.
Use a dial gauge to measure the I.D. of connecting
rod small end. If the measurement exceeds the limit,
replace the connecting rod.
Connecting rod small end I.D. : 23.040mm
Tool: Dial Gauge (18-35mm)
Check the movement of the small end of the rod
and inspect the wear of the small end. This method is
also applicable to check and inspection of big end.
Connecting Rod Deflection
Connecting Rod Deflection: 3.0mm
Tools: Dial Gauge
Magnetic stand
V-block
Connecting Rod Big End Side Clearance
Push the big end to one side, and use thickness
gauge to measure the other side clearance.
If out of limit, replace with a new crankshaft.
Connecting Rod big end side clearance: 1.0mm
Tool: Thickness Gauge
Crankshaft Run-out
Support crankshaft with “V” blocks as illustrated.
Put the dial gauge, slowly turn the crankshaft and
measure run-out with a dial gauge.
If the run-out exceeds the limit, correct or replace
the crankshaft.
Run out limit: 0.08mm
Tools: dial gauge
Magnetic stand
V-block
Содержание CF500-5
Страница 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Страница 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Страница 24: ...1 20 CFMOTO...
Страница 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Страница 26: ...1 22 CFMOTO...
Страница 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Страница 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Страница 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Страница 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Страница 99: ...5 6 CFMOTO Remove nut and bolt of front axle from frame Remove nut and bolt of rear axle from frame...
Страница 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Страница 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Страница 230: ...12 8 CFMOTO Starting Motor...
Страница 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Страница 235: ...13 2 CFMOTO TROUBLESHOOTING Head Light Cannot Turn On Broken fuse Open circuit with main cable Burnt Bulb Faulty Switch...
Страница 239: ...13 6 CFMOTO Ignition Switch Inspection Remove front rear top cover 2 4 Disconnect 4P connector of ignition switch...
Страница 247: ...14 2 CFMOTO...
Страница 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Страница 249: ...14 4 CFMOTO...
Страница 250: ...14 Troubleshooting 14 14 14 14 14 14 5...