6-25
6 Engine Removal,Inspection & Installation
6
6
6
6
6
Piston
Piston Diameter
Use a micrometer to measure the diameter at the
point 10mm above the piston end, as illustrated on
the right. If the measurement is less that the limit,
replace the piston
Standard: 87.460-87.480mm
Limit: 87.380mm
Tool: Micrometer (75-100mm)
Calculate the piston to cylinder clearance according
to the above measurement.
Piston Ring to Groove Clearance
Use a thickness gauge to measure the side
clearance of top
t
ring and 2
nd
ring.
If the clearance exceeds the limit, replace both
piston and piston rings.
Service Limit:
Top ring: 0.18mm
2
nd
ring: 0.15mm
Standard width of piston ring groove
Top ring: 1.03-1.05mm
2
nd
ring: 1.22-1.24mm
Oil ring: 2.51-2.53mm
If the clearance is more than 0.15mm, replace the
cylinder or piston, or both.
Standard thickness of piston ring
Top ring: 0.970-0.990mm
2
nd
ring: 1.170-1.190mm
Tools: Thickness gauge
Micrometer (0-25mm)
Содержание CF500-5
Страница 1: ...WWW CFMOTO COM CF500 5 SERVICE CF500 5A MANUAL...
Страница 2: ...All rights reserved Zhejiang CFMOTO Power Co Ltd April 2009 WWW CFMOTO COM...
Страница 24: ...1 20 CFMOTO...
Страница 25: ...1 21 1 Maintenance Information 1 1 1 1 1...
Страница 26: ...1 22 CFMOTO...
Страница 47: ...2 19 2 Vehicle Body and Muffler 2 2 2 2 2 Visible Parts...
Страница 80: ...4 7 4 Cooling and Lubrication system 4 4 4 4 4 Cooling System Chart...
Страница 92: ...4 19 4 Cooling and Lubrication system 4 4 4 4 4...
Страница 97: ...5 4 CFMOTO Removal Bolt 4 units of Engine...
Страница 99: ...5 6 CFMOTO Remove nut and bolt of front axle from frame Remove nut and bolt of rear axle from frame...
Страница 129: ...6 29 6 Engine Removal Inspection Installation 6 6 6 6 6 Primary and Secondary Sheave...
Страница 222: ...11 Battery Charging System 11 11 11 11 11 11 9 Layout of Electric parts...
Страница 230: ...12 8 CFMOTO Starting Motor...
Страница 233: ...12 Ignition System 1 2 1 2 1 2 1 2 1 2 12 11 Ignition System Diagram...
Страница 235: ...13 2 CFMOTO TROUBLESHOOTING Head Light Cannot Turn On Broken fuse Open circuit with main cable Burnt Bulb Faulty Switch...
Страница 239: ...13 6 CFMOTO Ignition Switch Inspection Remove front rear top cover 2 4 Disconnect 4P connector of ignition switch...
Страница 247: ...14 2 CFMOTO...
Страница 248: ...14 Troubleshooting 14 14 14 14 14 14 3...
Страница 249: ...14 4 CFMOTO...
Страница 250: ...14 Troubleshooting 14 14 14 14 14 14 5...