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Technical instructions

-SOL

SOLAR CONTROLLER COMMISSIONING LIST

Commissioning list

Содержание Cm-SOL

Страница 1: ...setup and control of the solar control unit Cm SOL READY TU SOL 12 2018 v2 03 ENG Cm SOL TECHNICAL INSTRUCTIONS HEATING TECHNIQUE Centrometal d o o Glavna 12 40306 Macinec Croatia tel 385 40 372 600 f...

Страница 2: ...24 34 34 36 37 40 40 8 1 SYSTEM COMPONENTS 41 8 2 COLLECTOR 49 8 3 TANK 53 8 4 DHW HEATING 64 8 5 RECIRCULATION 66 8 6 LEGIONELLA PROTECTION 68 8 7 ENERGY MEASUREMENT 70 8 8 MANUAL TEST 72 8 9 SAVE LO...

Страница 3: ...tions tank cooling over collector or recirculation legionella protection disinfection function and protection of outlets pumps and valves of blocking due to long term non using time Also it is possibl...

Страница 4: ...or 1 2 5 mm2 IP protection IP20 po EN Environment temperature 10 do 40 C Display touchscreen display Control unit mass 715 g Housing material Flame resistant ABS UL94V 0 Control unit dimensions WxHxD...

Страница 5: ...x UTP connector for connection of the additional equipment WiFi box 1x Main switch DELIVERY in the cardboard box 1x solar control unit 1x Pt1000 silicone cable for solar collector 4x Pt1000 2x tank 1x...

Страница 6: ...ower supply 230V F N Resistor for 1 4 triac 3 15A Resistor for 5 8 triac 3 15A EARTHING EARTH Wall mounting position Cable holder 8x semi conductor output pumps valves O1 O8 10x multifunctional input...

Страница 7: ...bottom sketch Three dowels are inserted into the holes and in the upper dowel need to be screwed the screw with a distance of approx 4mm from the wall From the control unit remove the lower lid hang t...

Страница 8: ...pull the upper lid of the control towards you and completely remove it On the back of the display in the corner of the PCB board there is placed a battery CR 1220 After replacing the battery the uppe...

Страница 9: ...lector backflow sensor sollar controller calculate total gain energy from solar collectors If the flow meter is installed the calculation of the energy will be more accurate E 543 kWh In addition to t...

Страница 10: ...he initial message duration Software version Language selection After the main switch is switched on the menu for selecting the desired language and the software version will appear Different language...

Страница 11: ...eld at plate coll 1 tank DHW back ow sensor outdoor temperature sensor 1coll eld at plate coll 4 tank DHW hydr connection 2 way zone reheating boiler oil gas recirculation DHW ow meter back ow sensor...

Страница 12: ...Boiler pump 18 Boiler Pellets Pellets wood gas oil El boiler HP 19 Boiler temperature 20 Recirculation 21 Upper temperature of the DHW tank 22 Mixing pump reheating of the DHW tank 23 System function...

Страница 13: ...installed switch on not working schedule table 1 2 El heater in 1 tank installed switch on working schedule in table 1 2 Boiler Pellets chiped wood Boiler wood Boiler gas oil Boiler Heat pump Boiler E...

Страница 14: ...f the DHW 3 2 DHW one time Party function 3 4 Party function Holiday option 3 5 GO options Tank desinfection 3 7 Legionella protection Collector frost protection 2 3 frost protection Manual test 3 9 M...

Страница 15: ...the tank C the menu is used to set the parameters which need to be selected marked but only one parameter can be selected marked example test priority switched off D the menu is used for settings the...

Страница 16: ...can be switched on off 3 marked switched on element 4 confirmation button 5 unmarked switch off element IMPORTANT After changing parameter values press the CONFIRMATION button to save a new value If...

Страница 17: ...play Button SHORTCUTS options home screen set shortcuts Button CONFIRMATION Key BACK Key BACK SCREEN Key NEXT SCREEN Key OK Key START STOP Navigation Keys LIJEVO DESNO DOLJE GORE Key BRISANJE Key TVOR...

Страница 18: ...f theTMAXTank 1 is set at 90 C T MAX tank 1 70 Factory settings min max 30 90 C unit 1 x T MAX tank 2 Set maximum tank temperature 2 Solar Collectors Heat Tank 2 to Temp T MAX Tank 2 after which the t...

Страница 19: ...riodically examine whether the collector temperature is high enough to refill the priority tank After the priority tank is filled or T MAX tank1 or Tcoll Ttank1 TDcoll ready solar heating is switched...

Страница 20: ...st priority Tanks must have upper tank sensor Collectors Cooling the tank via the collector and pipes to the collector NOTE It is recommended to cool the tank with flat plate collectors not vaccum tub...

Страница 21: ...ld 1 pump again starts working if other conditions are met NOTE T MAX collector it is necessary to adjust to the point of solar fluid boiling in the solar system and always be lower than the boiling p...

Страница 22: ...ed off or one of two tables can be set with the set intervals of the active and inactive function 2 1 2 4 1 Schedule In this menu you can switch on off the schedule and select one of the two tables th...

Страница 23: ...election ON OFF 2 x Frost protection In this menu you can switch the collector freezing function on or off Use this function when in the solar water system is water instead of solar fluid and if the o...

Страница 24: ...his menu you can find the menus connected with the electric heater parameter settings in the first tank NOTE needs to be switched on in the installation menu The electric heater is connected on the co...

Страница 25: ...tables and set the switching time in some countries night second electricity tariff is much cheaper than the daily one Schedule OFF OFF Table 1 Table 2 3 x x 2 2 Table 1 In this menu it is possible to...

Страница 26: ...hed off the reheating of the tank by the conventional source will be done according to the set temperature the entire time 24 7 Schedule OFF OFF Table1 Table2 3 x x 2 2 Table 1 In this menu it is poss...

Страница 27: ...the conventional sources a certain time which is selected in the menu Duration After the expiration of the selected time the Party function automatically switches off 3 1 3 Heating delay For the appea...

Страница 28: ...l preset times aswell the schedule remain as adjusted Recirculation OFF ON OFF Pump working 5 min max 1 1440 min jed 3 x 2 Pump working time Adjusting the pump working time when the recirculation is a...

Страница 29: ...h day in the week in which the pump will work according to the set work pause time Factory settings the recirculation is enabled from 06 00 until 22 00 hours each day in the week From 22 00 hours firs...

Страница 30: ...ime is selected selection Schedule Table 1 OFF Table1 Table2 3 x 3 2 Table 1 In this menu it is possible to set 3 time intervals 3 start green field and 3 stop red field for each day in the week on wh...

Страница 31: ...hat the disinfection was successfully performed Disinfection duration 15 min max 1 1440 min jed 3 x 7 Legionella recirculation In this menu it is possible to switch on and off the recirculation operat...

Страница 32: ...pervision and control via the WiFi network enter the name of the WiFi network and the password make the time synchronization select the time zone and do the manual reset of the connection The user can...

Страница 33: ...Fi network is entered on which the WiFi Box is connected It is possible to enter 31 signs with big small letters numbers and signs REMARK It is obligatory to enter the correct network name by respecti...

Страница 34: ...ew one appears The history of errors warnings cannot be erased 4 1 Errors In this menu it is possible to view browse history of errors E in the system time of emergence code and the name of the emerge...

Страница 35: ...art up automatically after the arrival of electricity If the Language selection is not switched off after the electricity arrival the controller regulation will wait for someone to select the desired...

Страница 36: ...big and small letters numbers and signs until the max length of 24 signs The selection of big small letters signs is done by pressing the button with the arrow on the keyboard the upper right corner 6...

Страница 37: ...the display of the graph of collected energy If the columns do not fit into the visible chart surface area by help of the multiplier it is possible to reduce or increase the chart surface The collect...

Страница 38: ...h lowers the solar collector efficiency and finaly can lead to solar colletor stoppage The recommendation is to replace glycol every 2 years After the glycol replacement in the solar installation you...

Страница 39: ...Installation SETTING OF PARAMETERS UNDER PIN SYSTEM CONFIGURATION 39 Technical instructions Cm SOL...

Страница 40: ...o factory settings 10 Information Browsing the error history software version and the records of the enterings into the installation menu 11 Internet supervision WiFi network parameter settings for th...

Страница 41: ...tem with one solar collector pump Two solar collector fields are usually installed as one on the east part and one on the west part of the roof and each field is separately connected with the tank wit...

Страница 42: ...the tank 1 2 or 3 The controller can control manage each tank with two sensors upper and lower except the pool where only the upper sensor is used or only with one lower sensor but in this case some o...

Страница 43: ...ary tank when the contact stops the spring returns selection Hydr tank connection Pump Pump 3 way zone valve 2 way zone valve Example configurated 2 tanks hydraulic connection pump Example configurate...

Страница 44: ...is possible to switch it on off from the operation and it is needed to select the Schedule during which the electric heater operation is permitted NOTE the connection of the electric heater with the...

Страница 45: ...or or lower tank sensor and entered flow or flow value from the installed flow meter The calculation of the collected energy from the solar collectors depends a lot on the accuracy of the measured tem...

Страница 46: ...figurated 1 tank 1 flat collector back flow sensor outdoor temperature sensor 8 1 7 1 Sensor address It is necessary to set choose address input of the connected outdoor temperature sensor it is possi...

Страница 47: ...k3 Pump tank4 Pump boiler1 Pump boiler2 Electric heater Recirculation pump Pool pump Exchanger pump Pump MRh 3 way valve1 3 way valve2 3 way valve3 3 way valve4 Valve1 Valve2 Valve3 Valve4 8 1 8 1 2 O...

Страница 48: ...abled in this pressure switch menu When this pressure switch is connected and enabled position address where is connected must be set address of the sensor T under Collector When the pressure in the s...

Страница 49: ...other conditions are met NOTE T MAX collector must be set according to the boiling point of the solar fluid in the solar system and always must be lower than the boiling point 8 2 1 2 T enable coll 1...

Страница 50: ...e pump in puls start kick for the collector field 1 Schedule can be disabled or selected one of two tables with set time intervals with enabled and disabled function of the pump 8 2 1 3 4 1 Schedule I...

Страница 51: ...lector wants to be delayed by increasing tanks temperature to the maximum temperature TMAX tank 90 C Collector cooling starts if the temperature in the collectors reaches the TMAX collector dTcooling...

Страница 52: ...tion stops when temperature in collectors raised for 2 C from set temperature Tstart and when lower temperature in the tank fals to the 3 C to prevent freezing of the tank Freezing protection start fr...

Страница 53: ...2 2 TDcoll tank difference Setting the desired difference between temperature of the collector and temperature of the tank lower sensor for start and stop of the collector pump STARTpump coll Tcollect...

Страница 54: ...f the temperature between collector and tank lower sensor for start of the collector pump STARTpump coll Tcollector TDcoll tank THcoll tank STOPpump coll Tcollector TDcoll tank THcoll tank 2 Factory s...

Страница 55: ...ensor lower Not exist Not exist T1 T10 8 3 2 5 2 Sensor type If NTC sensor is installed here must be changed from PT1000 to the NTC Sensor type PT1000 Factory settings PT1000 NTC installed and set sen...

Страница 56: ...t sensor tank 2 up 8 3 x 4 Sensor tank 2 upper Sensor tank 2 is used stop of the collector pump when set maximum temperature in the tank is reached protection function of tank cooling through the coll...

Страница 57: ...r pump in case that back flow sensor isn t installed for energy meassurement measurement is less precise than with back flow sensor in case that sensor tank 2 upper isn t installed it takes over it s...

Страница 58: ...ARTcoll pump Tcollector TDcoll tank THcoll tank STOPcoll pump Tcollector TDcoll tank THcoll tank 2 Factory settings min max 1 10 C 8 3 x 4 Sensor tank 3 upper Sensor tank 3 upper pool is used work of...

Страница 59: ...NABLED tank is enabled included in work of the system DISABLED tank is disabled removed from the work of the system to this tank pumps valves and additional heating doesn t work Tank 1 Enabled Factory...

Страница 60: ...until is possible to fill priority tank again If the increase of the collector temp in set time is lower than 3 C x min filling the current tank continues By enabling Priority test function in menu 1...

Страница 61: ...cooling only first priority tank only if recirculation is connected Tank cooling starts only when all tanks are filled to the T MAX tank and when Ttank 1_up TMAX tank 1 only in first tank First tank...

Страница 62: ...s of the location of the pool sensor 8 3 x 1 Pulse start pool In this menu pulse start of the pool can be enabled or disabled All set times and schedule are valid Pulse start pool OFF Factory settings...

Страница 63: ...for each day of the week according to pool pump will work in pulse start Factory setting pulse start is active from 08 00 h to 17 00 h every day of the week From 17 00 h of the first day to 08 00 h ne...

Страница 64: ...entional heating source is higher than set pump to the tank will not start T MAX Boiler 1 90 Factory settings min max 30 90 C Boiler 1 OFF Factory settings OFF ON 8 4 2 3 TD boiler1 tank1 difference S...

Страница 65: ...menu 3 time intervals can be set 3 starts green fields and 3 stops red fields for each day of the week in which heating with coventional heating source will work according the set temperatures Factor...

Страница 66: ...elay start of the heating Ttank_upper1 TDHW dTboiler_tank Tlowering temperature If collector pump isn t active a tank needs to be heated delay isn t considered Ttank_upper1 TDHW dTboiler_tank Heating...

Страница 67: ...shedule is disabled recirculation will always work according set times 24 7 ie recirculation pump will work when is not needed and will cool down DHW tank and increase fuel comsumption of the convent...

Страница 68: ...In this menu schedule can be enabled disabled and select one of two tables according to which Legionella protection will work NOTE in case Schedule is disabled Legionella protection will NOT work unt...

Страница 69: ...ne circulation must be set in the system When conventional heating source is started recirculation pump is also started and works until disinfection is finished NOTE recirculation must be set and enab...

Страница 70: ...wmeter In this menu are additional menus for setting the characteristic of the flowmeter NOTE energy measuring with installed flowmeter is more accurate than manual input of the flow because always is...

Страница 71: ...hylene gly Propylene gly 8 x x Mixing In this menu percentage of glycol in mixing of water and glycol in solar system must be precisely set for best calculation of gained solar energy Mixing 40 Factor...

Страница 72: ...ns START and STOP outputs are manually enabled or disabled 8 x Manual test Depending of set components and their outputs in manual test all enabled outputs can be tested NOTE number and type of menus...

Страница 73: ...or installation menu If done correctly message that factory setting is loaded appears After factory setting is loaded controller must be switched off and back on on the main switch Factory set scheme...

Страница 74: ...nd 48 h 8 x 1 2 1 Energy graphs In this menu are additional menus for graphical view of received energy If columns doesn t fit in the graph screen graph area can be increased or decreased with multipl...

Страница 75: ...valve 2 way 3 Zone valve 3 way 8 x 4 Current file In this menu current selected file is displayed Controller is working according to this file Selected and active can be or configuration saved by ser...

Страница 76: ...ing of the work of solar system and glycol manufacturer recommendation glycol in the solar system must be replaced regulary offten overheating of the glycol steam in the collectors results with faster...

Страница 77: ...eters can be changed Factory settings Internet supervision Sup control OFF Sup Sup control 8 x 6 Time zone In this menu time zone can be set according to controller installation location Time zone 1h...

Страница 78: ...replacement interval can be reset to 0 After reset counter start to count time of 2 years after which warning reminder for glycole replacement is active again Counter can be reset without warning app...

Страница 79: ...leshooting Check sensor installation position check damage function of the sensor and cable check connection contacts check sensor type PT1000 or NTC if there is availible free input set it for this s...

Страница 80: ...sition check damage function of the sensor and cable check connection contacts check sensor type PT1000 or NTC if there is availible free input set it for this sensor and connect sensor Possible cause...

Страница 81: ...here is availible free input set it for this sensor and connect sensor Possible cause interruption in el wires between sensor and controller contact on the controller cold connection or damaged sensor...

Страница 82: ...ing o or power supply failure Controller status Controller works normaly but all functions that use schedule doesn t work properly Troubleshooting Replace the battery CR1220 in the display set date an...

Страница 83: ...tors is above maximum set collector temperature collector pump stops to protect armature and ability to circulate because of steam All tanks are full with energy air in the collectors to low ow throug...

Страница 84: ...0Hz 1 PWM input 2 Signal Spoj PWM upravljane pumpe PWM1 napajanja napajanje pumpe preko triaca regulacije 1 2 3 N L Earth PWM PUMP 230V 50Hz 1 PWM input 2 Signal example con guration function PWM 1 ex...

Страница 85: ...85 355 2 367 105 1 404 360 2 386 110 1 424 365 2 405 115 1 443 370 2 425 120 1 462 375 2 444 125 1 481 380 2 463 130 1 501 385 2 482 135 1 520 390 2 502 140 1 539 395 2 521 145 1 558 400 2 540 150 1 5...

Страница 86: ...mixing heating not exist exist heating el Heater installed not exist exist boiler 1 type not exist wood pellet wood chips gas oil heat pump electric boiler recirculation not exist exist flowmeter not...

Страница 87: ...valve 16 1 collector 3 tanks 3 way valves 1 boiler 17 1 collector 3 tanks 2 way valves 18 1 collector 3 tanks 2 way valves 1 boiler Connecting schemes 18 17 13 14 15 16 12 11 10 9 8 7 6 5 4 3 2 1 TEHN...

Страница 88: ...Ox S1 Px TV Ox Ox Ox Ox S4 Ox Ox S3 K 1 Ox Ox Px Px Ox S2 Px TEHNIKA GRIJANJA K1 Ox Ox Ox Px S1 Px TV Ox Ox Ox S4 Ox Ox S3 K 1 Ox Ox Px Ox S2 Ox S1 Px Px Px Px TV Ox Ox Ox Ox S4 Ox Ox S3 K 1 Ox Ox Ox...

Страница 89: ...ks pool 1 boiler 2 way valve 43 42 41 40 39 38 37 36 35 34 33 K 1 Ox Ox Px Px Ox TEHNIKA GRIJANJA K1 Ox Ox Ox Px S1 K 1 Ox Ox Px Px Px Ox Px TV Ox Ox S1 K 1 Ox Ox Px Px Ox Px TV Px S2 Ox Ox Ox S1 K 1...

Страница 90: ...90 Technical instructions Cm SOL SOLAR CONTROLLER COMMISSIONING LIST Commissioning list...

Страница 91: ...roller YES 7 Connect sensors owmeter pressure sensor to the connec ng clamps inputs T1 T10 YES 8 Connect pumps valves to the connec ng clamps outputs O1 O8 YES 9 Connect power supply to the connec ng...

Страница 92: ...l 8 1 2 4 Tank 4 type not exist DHW BUF BUF with DHW pool 8 1 2 5 Hydraulic connec on pump zone 2 way zone 3 way 8 1 2 6 Mixing Hea ng not exist exist 8 1 3 Hea ng 8 1 3 1 El heater installed not exis...

Страница 93: ...p tank 4 pump boiler 1 pump boiler 2 electric heater pump recircula on pump pool pump exchanger pump mixing hea ng zone 3 way 1 zone 3 way 2 zone 3 way 3 zone 3 way 4 zone 2 way 1 zone 2 way 2 zone 2...

Страница 94: ...g 8 7 1 Flowmeter not exist disabled enabled ml impuls l impuls volume impuls T owmeter address 8 7 2 Collector 1 ow lit min 8 7 3 Collector 2 ow lit min 8 7 4 Glycol type propylene glycol ethylene gl...

Страница 95: ...ec on YES NO 8 6 Legionella protec on 27 If Cm WiFi box addi onal equipment is installed enter local WiFi network name and password to which it will be connected YES NO 8 11 Internet supervision 28 Sa...

Страница 96: ...r explanatory purposes only and relevant adjustment have to be made at the spot In any case it reserves the right to modify its products as deemed to be required and useful without any prior notificat...

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