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Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021

88

Maintenance schedule

Maintenance, Repairs and Shut-Down

8.5  Maintenance schedule

Carry out the following steps regularly to maintain the fault-free operation of the machine.

Maintenance schedule legend

Symbol

Meaning

1

Clean/drain

2

Lubricate, grease, oil, corrosion protection

3

Check (visual and operation)

4

Change, replace

5

Retighten, adjust, replace wearing parts

6

Change if required

7

Check fluid levels, top up

8

Maintenance work according to engine operating manual

*

Perform maintenance more frequently in dusty environment

**

Depending on load, condition, display

***

Depending on extent of damage

Содержание 14102000 C

Страница 1: ...Translation of the original operating manual CF 1020 D Joint Cutter Serial number range 14102000 C 241020XX C Change index 004 Issue date 21 09 2021 English...

Страница 2: ...document is protected by copyright All rights reserved It is prohibited to copy repro duce translate or convert this document into an electronic medium or into a machine reada ble form as a complete d...

Страница 3: ...ty 14 3 1 2 Impermissible operating conditions 15 3 1 3 Notes on operation 15 3 1 4 Notes on using accessories and aids 15 3 1 5 Notes on environmental protection 16 3 1 6 Additional regulations 16 3...

Страница 4: ...47 5 2 Unpacking 48 5 3 Requirements for the environment 48 5 4 Raising and setting down 48 6 Set Up 50 6 1 Producing readiness for operation 50 6 2 Moving cutting shaft 52 6 3 Fitting and removing th...

Страница 5: ...ng diesel 76 8 2 2 Refilling engine oil 78 8 3 V belts 79 8 3 1 Tensioning V belts 79 8 3 2 Replacing V belts 81 8 4 Troubleshooting 84 8 4 1 Engine problems 84 8 4 2 Cutting problems 85 8 5 Maintenan...

Страница 6: ...Cedima Technical Documentation Joint Cutter CF 1020 D Issue date 21 09 2021 6...

Страница 7: ...ter contains information on the machine Characteristic data page 7 Manufacturer s ID label page 8 Technical specifications page 8 Delivery scope page 10 EC Declaration of Conformity page 11 1 1 Charac...

Страница 8: ...ine 1 3 Technical specifications Machine dimensions Machine length visor folded in 1 260 mm Machine length visor folded out 1 750 mm Machine width 570 mm Machine height 1 050 mm Machine weight without...

Страница 9: ...A Measured sound pressure level LWA 114 dB A Equivalent total vibration value ahv eq 7 29 m s2 Drives Diamond saw blade drive Diesel engine Engine model HATZ 1 B 40 U 6 Silent Diesel Engine Air cooled...

Страница 10: ...ine Removable water container Blade guard Height adjustable handle Protective cover of cutting shaft Visor device 1 4 2 Accessories supplied The machine is delivered with the following accessories All...

Страница 11: ...ght The diamond saw blades are driven by a 7 3 kW diesel engine via a drive belt The maximum cutting depth of 200 mm is steplessly adjust able The flushing water supply is provided via pressurised wat...

Страница 12: ...missioning Keep the original operating manual at hand for everyone To operate the machine effectively the original operating manual provides information among other things on the following topics Tran...

Страница 13: ...ctions The point indicates measures for taking the instructions into account 2 4 2 Warnings WARNING Warning of serious injuries Failure to observe the warning can result in serious damage to health or...

Страница 14: ...es and aids page 15 Notes on environmental protection page 16 Supplementary regulations page 16 3 1 1 Operating safety The machine is safe to operate It has been built in accordance with state of the...

Страница 15: ...hine on level firm and stable surfaces Ensure the stability Clear the operating site of anything that could impede work The machine may only be put into operation by persons qualified to do so The mac...

Страница 16: ...to the environment must be clearly marked 3 1 6 Additional regulations In addition to this manual the proper operation of the machine is also regulated by laws and regulations The following regulatio...

Страница 17: ...ry Processes expertise and responsibilities in the area of the machine must be unambigu ously specified Correct behaviour in case of malfunctions must be clear to everyone The personnel must be instru...

Страница 18: ...ersonnel Minimum requirements page 18 User groups page 19 Specific specialist knowledge page 19 3 3 1 Minimum requirements This section contains information on how the personnel must be trained which...

Страница 19: ...ectrical engineering Sound knowledge on the design and functioning of the machine 3 3 3 Specific specialist knowledge The following activities may only be carried out by personnel with special knowled...

Страница 20: ...age 22 Reset Emergency Stop page 23 3 4 1 Importance of safety equipment Safety equipment is fitted at dangerous areas of the machine Without properly adjusted safety equipment persons can sustain lif...

Страница 21: ...cutting shaft The fixed safety equipment prevents or impedes direct access to Rotating or moving parts of the machine Live parts of the machine The fixed safety equipment may only be removed for maint...

Страница 22: ...able handle Position of Emergency Stop button 3 4 6 Triggering Emergency Stop Press the Emergency Stop button in an emergency to stop the machine Safety instructions Misuse of the Emergency Stop funct...

Страница 23: ...the following steps Release the Emergency Stop button The Emergency Stop function has been reset TIP If the Emergency Stop function cannot be reset stop work on the machine Inform the main tenance per...

Страница 24: ...st always be clearly legible Illegible safety symbols must be replaced immediately Overview of warning signs Warning Sign Meaning WARNING Dangerous areas WARNING Danger of cutting for limbs WARNING Da...

Страница 25: ...25 Signs on machine Safety 3 5 2 Additional adhesive labels Additional adhesive labels are affixed to the machine in accordance with their function Overview of adhesive labels Adhesive Label Meaning...

Страница 26: ...he machine Never walk under hanging loads Requirement sign on the machine Wear safety shoes Danger of injury Danger of crushing when changing belt During a belt change the belt pulley must be turned a...

Страница 27: ...danger of hear ing damage reduced concentration and equi librium disturbances Always wear hearing protection during operation The operator is obligated to monitor the safety conscious behaviour of th...

Страница 28: ...onger required Danger of injury Breathing in dust The machine produces dust during proper use Always wear dust protection masks dur ing cutting work Requirement sign on the machine Wear dust protectio...

Страница 29: ...onents can consist of Cured concrete with or without reinforcement Green concrete with or without reinforcement Asphalt Any other or additional use is considered improper The machine is expressly not...

Страница 30: ...age 40 4 Flushing water connection See Flushing water connection section page 43 5 Engine See Engine section page 32 6 Lifting eye Used for hook into suitable load lifting gear see the chapter Transpo...

Страница 31: ...No Designation Function 1 Refilling opening flushing water The flushing water must be poured in here The tank can be removed for filling However the opera tor can also fill the tank while fitted 2 Rem...

Страница 32: ...d side Legend No Designation Function 1 Air filter Used to filter the air for the engine The air filter must be checked for soiling at regular intervals 2 Refilling opening fuel The fuel must be fille...

Страница 33: ...off pin with pull rod See Engine operating elements Section page 34 2 Refilling opening for engine oil Used to refill the engine oil see the chapter Maintenance Repairs and Shut Down Refilling engine...

Страница 34: ...end No Designation Type Position Function 1 Emergency stop button Bowden cable press Triggers the Emergency Stop function see the chapter Safety Triggering Emer gency Stop page 22 released Resets the...

Страница 35: ...f cutting shaft can be fitted on both sides of the swivelling unit of the cutting shaft Operation without the protective cover of the cutting shaft is prohibited Protective cover of cutting shaft Lege...

Страница 36: ...er spray nozzles for proper operation and soiling at regular intervals Blade guard outside Legend No Designation Function 1 Flushing water connection hose Connects the blade guard to the water valve o...

Страница 37: ...ial resulting during cutting The flushing water spray nozzles which cool the diamond saw blade during operation is located in the blade guard 2 Fastening screws for blade guard Fastens the blade guard...

Страница 38: ...brake Parking brake Legend No Designation Function 1 Crank handle cutting depth adjustment Moves the swivelling unit of the cutting shaft up and down This also raises and lowers the braking mechanism...

Страница 39: ...g the machine forward and back The machine may only be pushed with the handle The handle must be adjusted to the height of the operator prior to operation 2 Emergency stop button Triggers the Emergenc...

Страница 40: ...here Before beginning cutting the cutting depth scale must be set to the zero position 3 Crank handle cutting depth adjustment Raises and lowers the swivelling unit of the cutting shaft Turn clockwise...

Страница 41: ...ainst reaching into the V belts which drive the cutting shaft If the V belts are to be changed the protective cover of the V belts must be removed 6 Splash guard Protects the operator from the cutting...

Страница 42: ...e The two pressure flanges have different threads Pressure flange on the right hand side of the machine behind the handle from the operator s standpoint Loosen fastening screw turn clockwise Tighten f...

Страница 43: ...holds the fitted diamond saw blade in position and presses the pressure flange with the diamond saw blade against the mounting flange 4 2 10 Flushing water connection The diamond saw blade must be co...

Страница 44: ...signation 1 Connection point removable water tank 2 Connection point pressurized water Flushing water connection pressurized water Legend No Designation Function 1 GEKA connection The stored flushing...

Страница 45: ...ck the cut and to configure for the cut If the machine is to be moved the swivelling device is folded up Visor device Legend No Designation Function 1 Visor Use by the operator for checking during set...

Страница 46: ...nce work 2 Working area The machine operator s workplace is in the working area The operator operates the machine in this area The operator may not leave this area during cutting 4 4 Operating descrip...

Страница 47: ...of the machine and the position of the centre of gravity must be taken into account during transport Prepare the machine for transport as follows If the machine was in operation prior to transport shu...

Страница 48: ...tor Level supporting surface 5 4 Raising and setting down Safety instructions Observe the operating manuals of any optional attachments Attachments may be fitted on the machine These attachments must...

Страница 49: ...shoes Always work in a circumspect manner Carry out the following steps 1 Hang the load lifting gear in the lifting eye directly or via a suitable suspension system 2 Carefully raise the hooked in ma...

Страница 50: ...f developing cancer Avoid prolonged skin contact with the operating materials Always wear protective gloves during work ATTENTION Environmental hazard caused by operating materials The operating mater...

Страница 51: ...out the following steps Check the fuel filter and the air filter for cleanliness and proper operation The filters have been checked Carry out the following steps 1 Remove the viewing cap from the insp...

Страница 52: ...ard has been refitted in accordance with the work to be carried out Carry out the following steps Mount the diamond saw blade see the section Fitting diamond saw blade page 54 The diamond saw blade ha...

Страница 53: ...blade Requirements for the diamond saw blade page 53 Fitting diamond saw blade page 54 Removing diamond saw blade page 56 6 3 1 Requirements for diamond saw blade The diamond saw blade to be used mus...

Страница 54: ...llen key 10 mm Carry out the following steps 1 Using a spanner 17 mm loosen the two fastening screws of the hand guard 2 Carefully fold open the hand guard The hand guard has been opened Carry out the...

Страница 55: ...rect thread direction see the chapter Machine Overview Mounting Flange page 42 2 Remove the pressure flange from the mounting flange 3 Roll the diamond saw blade to be fitted up to the mounting flange...

Страница 56: ...osed the hand guard 2 Using a spanner 17 mm retighten the two fastening screws of the hand guard The hand guard has been closed That s it 6 3 3 Removing diamond saw blade The diamond saw blade is remo...

Страница 57: ...moving blade guard The machine is switched off and secured against accidental switch on see the chapter Operation Daily shut down page 72 Spanner 17 mm Carry out the following steps 1 Using the spanne...

Страница 58: ...ning screws of the protec tive cover of the cutting shaft 4 Remove the protective cover of the cutting shaft Make sure that the dirt guard on the V belt side cannot be removed That s it 6 4 2 Fitting...

Страница 59: ...w blade if necessary see the section Removing dia mond saw blade page 56 The diamond saw blade has been removed Carry out the following steps Remove the blade guard see the section Removing blade guar...

Страница 60: ...n There is a danger of injury when operating the machine Observe the following points Read the section Safety Safety instructions page 14 before carrying out work Do not put the machine into operation...

Страница 61: ...out see the section Instructions page 60 The readiness for operation of the machine has been produced see the section Produc ing readiness for operation page 50 An approved diamond saw blade has been...

Страница 62: ...nscrew the fastening screw of the height adjustable handle 2 Turn the handle around by 180 3 Using an Allen key 10 mm fit the fastening screw of the height adjustable handle on the machine frame again...

Страница 63: ...ON Danger of injury during operation due to machine properties The machine is very loud during operation The machine throws out abrasive material during cutting Always wear hearing protection protecti...

Страница 64: ...alfunction be noticed stop the machine immediately Eliminate the cause of the malfunction inasmuch as you are authorised to do so Do not continue to operate the ma chine until it is ensured that the m...

Страница 65: ...e following steps Transport the machine to the desired operating site see the chapter Transporting and Setting Up Raising and setting down Page 48 The machine has been transported to the operating sit...

Страница 66: ...rts of the machine There are parts on the machine which rotate The operator can be pulled in in these areas and seriously injured Always remain in the working area of the machine during operation see...

Страница 67: ...ce is felt when pulling 2 Allow the starter wire to run back 3 Start the machine by pulling firmly and in one stroke using the starter handle of the recoil starter The machine engine starts up The cut...

Страница 68: ...g the crank handle for cutting depth adjustment move the diamond saw blade 2 cm over the surface to be cut see the chapter Set Up Moving cutting shaft page 52 3 Using the Allen key 10 mm unscrew the c...

Страница 69: ...Align the visor on the fitted diamond saw blade Make sure that the visor and the diamond saw blade are in alignment To adjust un screw the clamping nuts on the visor 3 Using the crank handle for cutti...

Страница 70: ...t cutting Operation Carry out the following steps 1 Open the respective water valve Water valve for pressurised water Water valve on removable water tank 2 Using the respective water valve regulate th...

Страница 71: ...y the height adjustable handle Carry out the following steps Using the crank handle for cutting depth adjustment carefully lower the cutting shaft to the desired cutting depth see the chapter Set Up M...

Страница 72: ...Moving cutting shaft page 52 Lift the diamond saw blade out of the cut until it is clear above the material to be cut 2 Move the speed adjustment lever into the minimal position and hold it there The...

Страница 73: ...f the machine see the section Switching off machine page 72 2 Fold the visor device upward The machine has been switched off Carry out the following steps Carry out the cleaning work on the machine se...

Страница 74: ...on contains information on performing maintenance and repairs on the machine Safety instructions Danger of injuries caused by unintentional start up of the machine Unintentional start up of the machin...

Страница 75: ...ly use approved climbing aids The machine parts can become very hot during operation Allow the machine to cool down before performing maintenance or repair work Always have a first aid kit at hand Per...

Страница 76: ...chine when it is cooled down Always use a suitable filler neck e g a funnel for refuelling Immediately catch operating materials which have been spilled WARNING Danger to health caused by operating ma...

Страница 77: ...rials Maintenance Repairs and Shut Down Carry out the following steps 1 Release the locking tab for the swivelling holding plate 2 Move the swivelling holding plate to the side 3 Open the fuel refilli...

Страница 78: ...tal switch on see the chapter Operation Switching off machine page 72 New suitable engine oil Suitable catch container Suitable funnel with hose Cloths Carry out the following steps 1 During an oil ch...

Страница 79: ...ecured against accidental switch on see the chapter Operation Daily shut down page 72 If necessary the blade guard must be removed see the chapter Set Up Removing and fitting blade guard page 56 If ne...

Страница 80: ...ing screw for the V belt tension The V belts have been tensioned 4 Using the flat blade screwdriver remove the viewing cap from the V belt tension inspection opening 5 Check the tension of the V belts...

Страница 81: ...secured against accidental switch on see the chapter Operation Daily shut down page 72 If necessary the blade guard must be removed see the chapter Set Up Removing and fitting blade guard page 56 If n...

Страница 82: ...021 82 V belts Maintenance Repairs and Shut Down 3 Remove the dirt guard 4 Using the Allen key 10 mm loosen the tensioning screw for the V belt tension The V belts have been relaxed 5 Using the spanne...

Страница 83: ...ing arm of the cutting shaft The V belts have been replaced Carry out the following steps 1 Fasten the V belt protective cover on the swivelling arm of the cutting shaft 2 Using the spanner 17 mm reti...

Страница 84: ...is manual is contained in the supplier documentation of this machine Tension V belts Engine troubleshooting Problem Possible Cause Remedy Engine does not start dur ing starting with the recoil starter...

Страница 85: ...ause Remedy Diamond saw blade wobbles Insufficient blade tension Send diamond saw blade to manufacturer Diamond saw blade has horizontal and or vertical wobble Diamond saw blade is dam aged or belt Ha...

Страница 86: ...nd replace the impeller if necessary The cutting shaft is bent Replace the blade drive Have bearing and or cutting shaft replaced Eccentric wear on the dia mond segments Blade mounting has shrunk Repl...

Страница 87: ...cover of the cutting shaft on the blade guard holder Check the water pump impeller and replace the impeller if necessary Side friction of diamond saw blade too high Reduce feed Chafe marks on diamond...

Страница 88: ...on of the machine Maintenance schedule legend Symbol Meaning 1 Clean drain 2 Lubricate grease oil corrosion protection 3 Check visual and operation 4 Change replace 5 Retighten adjust replace wearing...

Страница 89: ...ting hours After 1 000 operating hours Annually In case of malfunctions In case of damage Entire machine 3 1 3 3 3 4 Tool receptacle flanges and blade receptacle 1 2 3 1 3 5 4 Tool diamond saw blade 3...

Страница 90: ...regular intervals Grease nipple on machine Grease nipple on machine 8 7 Cleaning work Carry out the cleaning work at least at the end of a working week The machine is switched off and secured against...

Страница 91: ...e the chapter Operation Daily shut down page 72 2 Remove any attachments which may be fitted Information on removing the attachments is contained in the related operating manual 3 Remove the diamond s...

Страница 92: ...re fluctuations Low humidity that does not cause corrosion 8 9 4 Disposal This chapter contains information on disposing of the machine The following principles apply for disposal Operating materials...

Страница 93: ...Cedima Technical Documentation Joint Cutter CF 1020 D Issue date 21 09 2021 93 Shut down Maintenance Repairs and Shut Down...

Страница 94: ...CEDIMA Diamantwerkzeug und Maschinenbaugesellschaft mbH L rchenweg 3 29227 Celle Germany Phone 49 0 5141 88 54 100 Fax 49 0 5141 88 54 1 11 info cedima com www cedima com...

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