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Copyright and Disclaimer Notice

Except as prohibited by law:

All hardware, software and documentation is provided on an ‘as is’ basis.

This information is for guidance only. Installers must perform their own
risk assessment specific to each installation.

It is essential that the user ensures that the operation of the product is
suitable for their application.

The user must ensure that incorrect functioning of this equipment
cannot cause any dangerous situation or significant financial loss to
occur.

Deliberate acts of endangerment and vandalism are not covered by this
document and must be considered by the installer.

While care has been taken in the preparation of this document, CCS
America, Inc. and CCS Inc. will not accept any liability for consequential
loss of any kind except those required by law.

All trademarks acknowledged. Hardware, software and documentation
are Copyright 2018 CCS America, Inc.

EC Conformity Declaration

The EC Certificate of Conformity is available from CCS America, Inc. on
request.

Issue status of this document: Issue v2.0E (July 2018)

Содержание LSS-2404

Страница 1: ...Version 2 0E LSS 2404 User s Manual www computationalimaging com www ccsamerica com Light Sequence Switch...

Страница 2: ...cause any dangerous situation or significant financial loss to occur Deliberate acts of endangerment and vandalism are not covered by this document and must be considered by the installer While care h...

Страница 3: ...3 Principle of Operation 4 Hardware Information 6 Environmental Considerations 6 Hardware 6 LSS Controller 6 Camera 8 Lighting 8 Connection Requirements 10 Power Supply Consumption 10 Specifications 1...

Страница 4: ...Change IP address 22 Settings Operations 23 Recipe Settings 25 Sequence Settings 26 Frame Settings 26 GUI Settings 28 Summary 28 Motion Correction 29 Troubleshoot 30 Appendix 32 A LSS 2404 Specificat...

Страница 5: ...ormation Features The LSS has ethernet capabilities and 4 channel outputs Each output can control a segment of a 4 segment light or an independent light Included Components One LSS controller and one...

Страница 6: ...there is a free flow of air around the unit Electrical The LSS 2404 produces high energy pulses Take care to connect the outputs correctly and protect the output wiring and load from any short circuit...

Страница 7: ...er an Advanced Mode allows you to set different strobe widths from frame to frame within a sequence Frame time strobe width frame rate independent strobe widths and independent widths make up the Fram...

Страница 8: ...d can store and execute arbitrarily complex lighting sequences for multi shot imaging The architecture is flexible and consists of recipes sequences and frames Each frame corresponds to one captured i...

Страница 9: ...nce creates one type of image for the camera software Once the channel mapping of a sequence has been determined choose the number of times the sequence executes Once the LSS 2404 is triggered it will...

Страница 10: ...air can be used as a cooling method Information Limits Operating Temp range 0o 40o C 32o 104o F Operating Humidity Range 10 80 non condensing Storage Temp 10o 50o C 14o 122o F Hardware LSS Controller...

Страница 11: ...l lock to guide the bottom of the DIN rail mounting groove fully onto the DIN rail and release the lock Press down the unit and lightly wiggle it to ensure that it is properly secured to the DIN rail...

Страница 12: ...0 5SQM12 5M5F 1 m FCB 3 0 5SQM12 5M5F 3 m FCB 5 0 5SQM12 5M5F 5 m FCB 9 0 5SQM12 5M5F 9 m Bar Lights A bar light configuration is used to create more contrast via adjusting the angle to produce more s...

Страница 13: ...LSS controller For a larger light arrangement 4 extension cables are required One cable will connect the end of the light in the arrangement to one of the breakouts on the breakout cable and repeat f...

Страница 14: ...electrically connected and treated as ground This must be given proper consideration when making electrical connections between the control box and other system components Ensure that all components c...

Страница 15: ...ighting DO NOT USE power supplies with 10A capacity or larger DO NOT USE THIS DEVICE WITH POWER SUPPLIES OR EXTERNAL COMPONENTS USING AN ISOLATED GROUND SYSTEM THAT CANNOT BE CONNECTED TO AC GROUND EX...

Страница 16: ...red The trigger level should be set to approximately 50 80 of the maximum input signal voltage Try adjusting the software trigger level up or down to find a stable operating point Trigger signals must...

Страница 17: ...ity shown Be sure that the input device can accept the ground referenced input The signal level is software selectable to 5 12 or 24 V and can drive up to 70 mA Current Mode The driver for the LSS 240...

Страница 18: ...will be done but any segments where the low side of the lighting output is grounded will remain on continuously and won t be able to be controlled by the LSS unit Setup LSS Controller Wiring Power Su...

Страница 19: ...camera to one and the LSS controller to the other preferred method If using a POE camera do not connect the LSS controller to a POE powered port The LSS 2404 IS NOT a POE device Connection of the LSS...

Страница 20: ...he channel order for the LSS 2404 with a camera is counterclockwise The camera must always be mounted in the center of the light arrangement but the rotation of the light is dependent on software Chec...

Страница 21: ...abeled with the channel it controls Note if the part being inspected is more rectangular different size lights can be used to inspect the entire part A universal bar light bracket BK QUADBAR 4C that f...

Страница 22: ...lumination angle of incidence is small to create more shadow information Mount the light so the light working distance LWD is lower to decrease the angle the light hits the part Tip Make the mount fle...

Страница 23: ...connection should automatically establish if it does not refresh the GUI page Step 5 Test the network connection and light functionality a Verify there is an IP Name Product pcb and id b To test the...

Страница 24: ...the computational imaging technique being achieved e If a box is checked then that channel will flash during that frame Step 8 Press Test to implement the changes as you go a If trigger event is set...

Страница 25: ...bin file to the PC The bin file can be downloaded from http bit ly LSSCI 2 Select Update Firmware on the GUI 3 A new tab opens login on the tab a Username CCS Password America 4 Select Browse and sear...

Страница 26: ...ress in the LSS software first a Click Advanced Settings b Type in the desired IP address where it says IP address and click anywhere on the browser 2 Change the camera software to match the new IP ad...

Страница 27: ...LSS 2404 23 P a g e Settings Operations The below image is a screenshot of the LSS controller software Each setting is described for a more in depth understanding 1 2 3 4 5 6 7...

Страница 28: ...I settings to flash and overwrites the Active settings in RAM After clicking Save to Controller button see message displayed that Save is complete Save to File 6 Saves the GUI settings to named file a...

Страница 29: ...ch trigger will initiate one frame at a time If there is one sequence the triggers will continue to cycle through the frames of the sequence If there are multiple sequences once all the frames in a se...

Страница 30: ...of Frames 30 Sets the number of frames in the programmed sequence maximum 12 frames For the LSS 2404 the default is 4 frames to correspond with flashing each of the 4 segments one time for the photom...

Страница 31: ...status LED Ranges from 1 100 Requires clicking Save to Controller for changes to take effect 2 Trigger Strobe Period length of time in milliseconds the Status LED blinks when a valid trigger occurs Re...

Страница 32: ...ause an error displayed in a pop up window Temperature Shows the temperature in Celsius the LSS is operating at Log Shows the changes that have been made to the LSS for debugging purposes Auto Log Siz...

Страница 33: ...has the same channel mapping as the first frame This image is considered the search image A pattern is defined on the first image then a search region is defined on the search image The search region...

Страница 34: ...ung up requires hard resetting the LSS to fix Force on Light To manually turn on a segment of the light open another browser tab in the browser type IP address LSS is set to 192 168 0 10 chX 1 to turn...

Страница 35: ...ressed when power is turned on it will send the LSS directly into bootloader mode and the status LED will be white Bootloader mode Caused by factory reset being pressed or stuck when powered on or the...

Страница 36: ...Ground Mode Supports opto isolators or closed contacts via direct connection without external components Trigger Input Level Software programmable 1 24 VDC trigger level in 100 mV increments Default...

Страница 37: ...et Default Photometric Stereo PMS 4 frame sequence 40 fps operation 25 mS frame 20ms Strobe Width exposure 15 mS camera trigger Timing Resolution Maximum Trigger rate 10 000 fps 100 S Minimum output s...

Страница 38: ...Conflict Materials compliant Accessories Options Breakout Cables 4 branch cable to attach multiple unsegmented lights FCB F 0 3 XS2 300 mm length M12 5 Connector FCB F 0 3 SM3 300mm length SM Connecto...

Страница 39: ...l Drawing DIN Rail Lock Ethernet Jack Power Input Trigger I O Status Indicator Lighting Output Connector 15 Scale 2 3 Units mm Model name LSS 2404 Output channels 4 Input voltage 10 8 28 8 VDC Power c...

Страница 40: ...Event Series When a trigger is sent in the first recipe runs until completion then waits until it receives another trigger to trigger the recipe again When a recipe is triggered it runs all sequences...

Страница 41: ...ogrammed to execute multiple times one trigger will run all the executions for that sequence If there is only one Sequence programmed the trigger continues triggering that sequence This is not continu...

Страница 42: ...t trigger triggers the second frame in the same sequence and so on until all the frames have been triggered If there is only one sequence programmed the 5th trigger in this example will trigger the fi...

Страница 43: ...g as the trigger signal remains high When the trigger signal drops the LSS finishes the recipe that has started and ends Trigger Type Free Run Recipe runs in a loop as long as the free run trigger typ...

Страница 44: ...LSS 2404 40 P a g e D Connection Diagram LSS Master See below for specific instructions for NPN PNP opto isolator and open collector Camera Device...

Страница 45: ...be sure to check the Ground Trigger button in the GUI PNP To connect with a PNP signal wire as shown below and leave the ground trigger button unchecked in the GUI Also but be sure to adjust the volta...

Страница 46: ...low and be sure to check the Ground Trigger button in the GUI Trigger Out Connection The trigger out of LSS is voltage output Be sure to set the output voltage level in the GUI to match the camera s o...

Страница 47: ...slave the Trigger Type must be set to One shot and the Trigger Event must be set to Frame See below for camera wiring for most NPN PNP opto isolator and open connector Be sure to set the right Camera...

Страница 48: ...PN signal wire as shown below and be sure to check the Ground Trigger button in the GUI PNP To connect with a PNP signal wire the system as shown below In the GUI leave the ground trigger button unche...

Страница 49: ...LSS 2404 45 P a g e Opto Isolator Be sure to check the ground trigger button in the GUI...

Страница 50: ...n PCB Returns PCB info id rev and mod in 12 bit in hex format id Returns processor 96 bit unique factory programmed Device ID in hex format temp Returns floating point temperature inside processor in...

Страница 51: ...ble Enables Trigger Inputs trigInDisable Disables Trigger Inputs save Saves active Recipe number 1 and settings to non volatile memory reset Resets the LSS start Starts active Recipe stop Stops active...

Страница 52: ...indicator color mapping JSON format status x status see below and in user manual red x red intensity 1 100 green x green intensity 1 100 blue x blue intensity 1 100 status 0 BOOTLOADER 1 FACTORY_RESE...

Страница 53: ...pDelay Returns Startup Delay seconds IP ip Sets static IP address string format example 192 168 0 10 ip Returns static IP address string format example 192 168 0 10 gw Sets Gateway address string form...

Страница 54: ...color intensity of Status LED indicator 1 100 RGBBlue Set blue color intensity of Status LED indicator 1 100 ethernetOff Turns off Ethernet subsystem FactoryReset Returns state of Factory Reset butto...

Страница 55: ...ples All JSON objects are fixed size and must contain all parameters Frame All times are 0 2 000 000 000us unless noted EndDelay is equal to Period minus longest trigger or channel output plus output...

Страница 56: ...nel 2 start end time 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 channel 12 start end time Sequence sequence type sequence obj type sequence name Seq1 sequence name framingModeFlag 0 1 framing mode frameN...

Страница 57: ...ats for each frame 1 1 1 1 0 0 0 0 0 0 0 0 0 0 Series series type series object type series name Ser1 series name sequenceNames list of 10 sequence names Seq1 Seq2 0 0 0 0 0 0 0 blank must be 0 repeat...

Страница 58: ...sion triggerInputs level 0 15 0 0 24 0 volts polarityHighFlag 0 1 high 0 low type 1 1 oneShot 2 activeRun 3 freeRun groundTriggerFlag 0 1 ground trigger delay 0 trigger delay event 0 0 frame 1 sequenc...

Страница 59: ...g 0 delay 0 event 0 function 0 triggerOutputs level 5 5 12 24 volts polarityHighFlag 0 1 high 0 low width 100 global width level 5 polarityHighFlag 0 width 100 resolutionUSFlag 0 0 ms 1 us GUI only ou...

Страница 60: ...sable prevent trigger of current Recipe config send Config MUST before Frame Sequence Series frame send Frames MUST bebefore Sequences Series sequence send Sequences MUST be before Series series send...

Страница 61: ...only illuminates the left quadrant of the light lighting block 2 During execution only one trigger is needed to run the entire recipe The inspection is stationary but requires the recipe to have a ca...

Страница 62: ...strobe width to create a brighter image The frame time and strobe width have been increased The capture time is 30 ms Sequence 3 The frame time and strobe width are increased The capture time is 30 ms...

Страница 63: ...LSS 2404 59 P a g e This page is left blank for your notes...

Страница 64: ...c CCS America Inc 6 Lincoln Knoll Lane Suite 102 Burlington MA 01803 T 781 272 6900 F 781 272 6902 CCS Japan Inc 374 Okakuencho Shimodachiuri agura Karasuma dori Kamigyo ku Kyoto 602 8011 Japan T 81 7...

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