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Wheel balancer 80-2000T. Operation Manual

p.6

2 TECHNICAL DATA

2.1 Machine type

Stationary

2.2 Wheel weight range, kg

10÷200

2.3 Maximum wheel outer diameter, mm

1200

2.4 Absolute error of imbalance measuring, gr*mm
- motor car wheels
- truck car wheels

1080
4200

2.5 Imbalance measurements range, gr*мм…
- motor car wheels
- truck car wheels

0…31000
0…90000

2.6 Measurement cycle time, sec., max
- motor car wheels
- truck car wheels

12
50

2.7 Power supply

(191…242) VAC,
(50…60) Hz

2.8 Power consumption, W, max

350

2.9 Weight of the machine, kg, max

280

2.10 Overall dimensions with lowered/raised wheel cover, mm,
max

Length

2100

Width

1700

Height

1700

2.11 Shaft rotation speed, RPM
- motor car wheels
- truck car wheels

160-170
90-110

2.12 Air supply, Bar

8…10

2.13 Operating temperature range,



+10



+35

2.14 Relative air humidity, %, max.

Содержание BEAR 80-2000T

Страница 1: ...WHEEL BALANCER Model 80 2000T Operation manual...

Страница 2: ...Wheel balancer 80 2000T Operation Manual p 2 2...

Страница 3: ...EXAMPLES OF WHEEL BALANCING 22 6 1 Standard wheel balancing 22 6 2 Alloy wheel ALU balancing 23 7 ADDITIONAL POSSIBILITIES 25 7 1 Effective alloy wheels balancing SmartALU technology 25 7 2 Split hid...

Страница 4: ...ation motor car 34 9 TROUBLESHOOTING 35 9 1 Messages 35 9 2 Other fault events and remedies 36 10 MAINTENANCE AND SAFETY REQUIREMENTS 37 10 1 Maintenance 37 10 2 Safety requirements 37 10 3 Instructio...

Страница 5: ...nd efficient There is also a possibility of three operators working on the machine 1 3 Imbalance measurements may be fulfilled automatically while lowering the wheel cover After measurements the wheel...

Страница 6: ...car wheels truck car wheels 0 31000 0 90000 2 6 Measurement cycle time sec max motor car wheels truck car wheels 12 50 2 7 Power supply 191 242 VAC 50 60 Hz 2 8 Power consumption W max 350 2 9 Weight...

Страница 7: ...on request 4 Adapter six sided 1 Depending on execution of a threaded shaft bolt 5 Monitor bracket 1 6 Monitor input DVI VESA mount 75x75 or 100x100 1 on request 7 Bracket of the cover 1 8 Mobile par...

Страница 8: ...ith washer for fastening of the monitor 4 26 Bolt M10x20 with washer for fastening of the bracket of the cover 4 27 Bolt M8x20 with washer for fastening of the motionless part of cover 4 28 Bolt M10x7...

Страница 9: ...Wheel balancer 80 2000T Operation Manual p 9 9 4 STRUCTURE AND PREPARATION FOR OPERATION 4 1 General machine structure Figure 4 1 Figure 4 1 shows the structure of the machine...

Страница 10: ...chine at an air temperature lower than 5 it s necessary to keep the machine at a temperature of 25 10 during minimum 4 hours before unpacking 4 2 2 Place the machine on an even rigid foundation admiss...

Страница 11: ...essure is 8 to 10 Bar 4 2 6 Adjust lift horizontal propel effort by means of a nut Move the nut down to increase propel effort and vice versa Figure 4 5 4 2 7 Set protective cover in accordance with F...

Страница 12: ...n Figure 4 1 or to supply mains equipped with the mains socket with the grounding contact according to monitor maintenance documentation 4 2 11 Connect the power supply cable to the machine jack locat...

Страница 13: ...are always activated and show the current state The rest icons indicate the mode and sign state Contrast icon indicates activated sign or mode pale icon indicates deactivated sign or mode There are f...

Страница 14: ...for operating some machine functions To enter the main menu in the New wheel state press MENU The display shows a list consisting of some items Figure 4 9 To choose a menu item press UP DOWN mark the...

Страница 15: ...15 to finalize choice press If changes are not necessary the machine tool in some seconds automatically leaves this state The machine will be in the New wheel state Figure 4 11 Figure 4 10 Initial ga...

Страница 16: ...iously Mount the wheel on the shaft in accordance with figures 5 1 depending on the wheel rim design Wheels with hub bore diameter 281 mm shall be mounted as shown on Figure 5 1 Fasten the thrust ring...

Страница 17: ...uality of the outer margin of the opening In this case wheel centering is more correct and shaft and nut thread wear is much less Wheel mounting with shaft spacer delivered on request Figure 5 3b is r...

Страница 18: ...ommended to draw it slightly by clamping nut leaving a small end float Then turn the wheel for one revolution rocking it by hands After that completely tighten the nut For better wheel centering it is...

Страница 19: ...easuring diameter and distance the machine automatically switches into weight setting scheme and width input The current scheme is marked on a display by the coloured frame Figure 5 5 For choosing ano...

Страница 20: ...N Before the first measurement after switching the machine the shaft automatically rotates on one turn with small speed If the automatic transition into the New wheel is enabled 8 1 7 in case of zero...

Страница 21: ...n b stick on weight set in 12 h position c stick on weight set in 6 h position Figure 5 8 Figure 5 9 Distances for stick on weight setting To move to another weight setting you can press one of the ke...

Страница 22: ...alliper Figure 6 2 Input of standard wheel parameters Enter dimensions For this purpose place the first gauge arm to the rim Figure 6 2a and hold it in this position until a signal is heard Return the...

Страница 23: ...chine is adjusted for setting of stick on weights in 12 h position SmartALU mode is switched off Figure 6 4 If the machine is not in the state New wheel change to this state If it s for example in the...

Страница 24: ...he weight of the given mass in 12 h position on the left as shown in Figure 6 3 Press SET Set the weight of the given mass in 12 h position on the left as shown in Figure 6 7 Figure 6 7 Stick on weigh...

Страница 25: ...s for the weights and weight masses will be calculated correctly To switch on SmartALU mode enter the menu by pressing MENU then use UP DOWN to choose the item Parameters and press EXECUTE Then use UP...

Страница 26: ...ore precise should be its setting both according to the angle and to the distance 7 2 Split hidden weight The Split mode allows maintaining the good appearance of the wheel at the expense of the stick...

Страница 27: ...or 1 2 or 3 and the dimensions will be restored Especially it s useful to switch over operators while using the SmartALU mode or making the optimization of the tyre position This is a long procedure b...

Страница 28: ...ance another wheel on the machine For this purpose it s necessary to switch over to the other operator press the button OPERATOR according to 7 3 In order to continue the optimization it s necessary t...

Страница 29: ...the total mass of stick on weights and quantity of set clip on weights are calculated To see the report in the state New wheel press the button REPORT To select information for another type of a whee...

Страница 30: ...g inputted changes press the button ESC Explanations of each parameter are given below 8 1 1 Rounding yes no If the rounding is OFF the weight mass is not rounded and will be displayed correctly If th...

Страница 31: ...ight setting inside the wheel is seen poorly Setting to the position 6 h allows to make cleaning of the weight setting point and set the weight when the wheel in one position Default value 12 h 8 1 6...

Страница 32: ...esn t influence balancing quality i e residual wheel imbalance 8 3 1 Gauge arm diagnostics Gauge arm diagnostics should be done during machine operation The diameter shown during wheels measuring must...

Страница 33: ...ach side for motor car wheel and 4 g for truck car wheel In other case it is necessary to repeat adapter compensation procedure Fix the control weight in the right plane of the rim Fulfill imbalance m...

Страница 34: ...ary to take the truck car wheel with the conditioned without damages etc non alloy rim radial and face runout of the weights setting point maximum 1 5 mm and clip on weight with the mass 60 100 of 0 5...

Страница 35: ...calibrated Calibrate the shaft F03 Imbalance sensors are not calibrated Calibrate imbalance sensors F04 Gauge is not calibrated Calibrate gauge arm F05 Motor is on but shaft don t rotate To eliminate...

Страница 36: ...t according to the requirements of section 5 3 After the wheel is reinstalled the results of measurements differ more than 15g for a wheel 13 width 5 Dirty mounting surfaces of the rim and shaft Clean...

Страница 37: ...turn the cap off Every 3 4 days check that upon every second or third push on pneumatic switch oil drop shall drop in transparent bowl of air oil lubricator Otherwise adjust set screw of air oil lubr...

Страница 38: ...ufacturer s packing or in the package similar to the manufacturer s To prepare the machine to the long term storage clean and degrease the shaft extension with gasoline or white spirit After the compl...

Страница 39: ...balancer model 80 2000T version _____________ Serial number ____________________ electronic module serial number __________ Manufactured and accepted in accordance with the requirements of the techni...

Страница 40: ...MEO MONTREAL VOLVO 200 700 900 VOLVO C70 S60 S70 S80 S90 V70 V70 XC 740 760 940 960 850 V90 6 holes on rim 170 mm in diameter GAZ Gazel MITSUBISHI CANTER T35 OPEL Bedford CF350 5 holes on rim 139 7 mm...

Страница 41: ...Wheel balancer 80 2000T Operation Manual p 41 41 APPENDIX B ELECTRIC SCHEME for reference...

Страница 42: ...Wheel balancer 80 2000T Operation Manual p 42 42 THE CARTEK GROUP 6950 EAST N AVENUE KALAMAZOO MI 49048 PH 866 550 1134 www bear cartek com...

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