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AC Level 2 Charger

INSTALLATION AND USER’S MANUAL

Page

This document is a

Property of BTCPower Inc.

and shall not be

copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.

09-Mar-20

Revision

REVISION HISTORY

Revision

Date

ECN #

Description

Originator

02-Mar-13

1001

Initial Release

Cortes

10-Apr-13

1002

Added warnings per ETL

Hymel

12-Apr-13

1003

Added user instructions

Schulz

13-May-13

1004

Added Wi-Fi modem/ Level 2 without meter

Hymel

20-Nov-14

1005

Updated to new hardware

Paryani

02-Nov-15

1009,

1006

Updated hardware as well as payment

controller

Cortes

05-Jan-17

Added updated charger images

Moinee

22-Mar-17

Updated Entire Manual

Elmassry

09-Aug-17

Updated Entire Manual

Add Spec Drawings

Elmassry

09-Oct-17

Updated Entire Manual

Added Troubleshooting and Warranty

Information

Elmassry

10-Nov-17

Updated I-sheets

Elmassry

05-Jun-18

Added Display and Wi-Fi Instructions

Elmassry

18-Jun-18

Service Breaker requirements

Moinee

16-Jan-19

Cellular Connectivity site survey checklist

Moinee

26-Feb-19

Added ADA Mounting Requirements

Ogawa

19-Jul-19

•

Changed document format

•

Added, rewrote, and re-arranged sections

Sanchez

05-Nov-19

•

Updated the wire size requirements

•

Added ADA compliance for wall-mount

•

Added temperature rating requirements of

the wires

Sanchez

REVISION HISTORY

Содержание EVP-2001-30-W-001

Страница 1: ...AC Level 2 Charger INSTALLATION AND USER S MANUAL REVISION T BTCPOWER INC 1719 S GRAND AVE SANTA ANA CA 92705 WWW BTCPOWER COM...

Страница 2: ...ut further notice No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without written permission of BTCPower Inc Changes or modificat...

Страница 3: ...8 4 2 Single or Dual Port Pedestal Charging Station 9 5 Pre Installation 10 5 1 Location Selection 10 5 2 ADA Consideration 11 5 3 Communications Connectivity 14 5 4 List of Parts Materials and Tools...

Страница 4: ...ectricity and may be hazardous The equipment should be installed adjusted and serviced only by qualified electrical personnel familiar with the construction and operation of this type of equipment and...

Страница 5: ...itching the breaker on the supply panel to off position 1 2 Symbols and Definitions Please take special attention to all information marked with the following symbols These symbols may be found throug...

Страница 6: ...rid vehicle on board AC DC charger with electricity to charge its high voltage battery pack It is capable of charging all EV compliant with the SAE J1772 charging standard It is available as a wall mo...

Страница 7: ...TAL CHARGING STATION COMPONENT DESCRIPTION 1 7 LCD Panel Display 2 Charging Connector 2 for dual configuration 1 for single configuration 3 Charging Connector 1 for dual configuration 4 Payment System...

Страница 8: ...A Breakers per Port No GFCI 100A Breakers per Port No GFCI Service Wiring 3 Wire L1 L2 Earth Ground Functional Interface Connector Type SAE J1772 Charging Protocol SAE J1772 Standard Cable Length 25 f...

Страница 9: ...r Port No GFCI 100A Breakers per Port No GFCI Service Wiring 3 Wire L1 L2 Earth Ground Functional Interface Connector Type SAE J1772 Charging Protocol SAE J1772 Standard Cable Length 25 ft Cable Retra...

Страница 10: ...to install the unit Standards for Accessible Design refer to section 5 2 Conformance to all governing standards for location and placement of the charger Communications Connectivity refer to section 5...

Страница 11: ...ns and commercial facilities to be readily accessible to and usable by individuals with disabilities Adoption of the 2010 Standards also establishes a revised reference point for Title II entities tha...

Страница 12: ...ion about the ADA including the revised 2010 ADA regulations please visit the Department s website www ADA gov or for answers to specific questions call the toll free ADA Information Line at 800 514 0...

Страница 13: ...ND USER S MANUAL Page 13 of 59 This document is a Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Ma...

Страница 14: ...ivalent and use the RSSI reading but don t use for boosted signals o In the event that the RSSI doesn t meet criteria then use a meter that can measure RSRP RSRQ and SNIR 2 Measure and record the sign...

Страница 15: ...s Needed for Installation Tools and Supplies Needed during Installation Item Part Description Quantity 1 Lag Bolt 6 2 Concrete Expansion Bolt 4 3 Box Level 1 4 Torque Wrench 1 5 Washer 6 6 Back Door K...

Страница 16: ...tions carefully prior to performing the installation DANGER The equipment utilizes high voltages only qualified electrical personnel familiar with the operation and construction should install adjust...

Страница 17: ...still remain charged inside of the unit even after the input power is disconnected This charger should not be modified in any way This will void the warranty compromise protection and could result in...

Страница 18: ...sis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T 6 1 Mounting Procedures 6 1 1 Clearance Around the Unit Clearance surrounding the unit must be considered for p...

Страница 19: ...AND USER S MANUAL Page 19 of 59 This document is a Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09...

Страница 20: ...e 20 of 59 This document is a Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T Dual...

Страница 21: ...This document is a Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T INSTALLATION N...

Страница 22: ...e 22 of 59 This document is a Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T Sing...

Страница 23: ...ge 23 of 59 This document is a Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T Dua...

Страница 24: ...or this charger to prevent any serious personal injury or damage to equipment It is the responsibility of the installer to ensure that the structure to where this charger is mounted can support five 5...

Страница 25: ...Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T 4 Anchor the charger to the wall u...

Страница 26: ...itten permission 09 Mar 20 Revision T 6 1 3 Single or Dual Pedestal Charger Mounting Mounting procedures for Single or Dual Pedestal Charger are outlines as follows 1 Take out the charger from its pac...

Страница 27: ...t be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T 4 Prior mounting the pedestal base to the concrete slab make sure that...

Страница 28: ...ctrical service can also be installed above the concrete slab going thru a a hole drilled on either left or right side of the charger unit going thru the same side of the pedestal base going up to the...

Страница 29: ...written permission 09 Mar 20 Revision T 5 Once the pedestal is released from the charger unit mount and secure the pedestal base to the concrete slab using four 4 concrete expansion bolts 6 Once the p...

Страница 30: ...en permission 09 Mar 20 Revision T 6 2 Electrical Service Connection Wall Mount Charger Electrical Connection The unit is provisioned to receive an electrical power connection from the bottom as shown...

Страница 31: ...rt 208 240 VAC Current Input Power Connection Service Panel Breaker Current Input Power Connection Service Panel Breaker Standard recommend 10 8AWG 30A one 50A branch circuit 40A dual pole non GFCI ty...

Страница 32: ...to be used to make all electrical connection to the input safety breaker In addition a torque wrench should be used on the input breaker screw terminals Set the wrench to a torque of 21 2 lb in or 2 4...

Страница 33: ...to make all electrical connection to the input safety breaker This requires the correct crimping tool In addition a torque wrench should be used on the input breaker screw terminals Set the wrench to...

Страница 34: ...be used to make all electrical connection to the input safety breaker In addition a torque wrench should be used on the input breaker screw terminals Set the wrench to a torque of 80lb in or 9 N m A p...

Страница 35: ...ructions DANGER Improper connection of the equipment grounding conductor may result in a risk of electric shock Check with a qualified electrical personnel or service person if you are in doubt as to...

Страница 36: ...he basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T Do not connect to these systems Do not connect the charger to the following types of power sources 120 208...

Страница 37: ...cord and Ethernet cable from the cellular modem as shown in Figure 1 1 1 2 Remove the two 2 screws holding the modem to the mounting bracket as shown in Figure 1 2 1 3 Remove the right antenna only by...

Страница 38: ...ower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T 3 3 Attach the power supply shown in Figure 3 3a t...

Страница 39: ...re 4 1 4 2 Connect one end of the blue Ethernet cable to the power supply shown in Figure 4 2a and the other end going to the left PC Ethernet port shown in Figure 4 2b 4 3 Connect the white Ethernet...

Страница 40: ...ed as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T 4 6 Connect one end of the Wi Fi antenna cable on the tip of Wi Fi module and the other end to the...

Страница 41: ...POE power supply 2 Connect a patch cord ethernet cable from Wi Fi Wireless Access Point POE Power supply to the Ethernet port on the PC 3 On the laptop open File Explorer This can be accomplished by...

Страница 42: ...Mar 20 Revision T 7 In the Ethernet Properties window click on the Internet Protocol Version 4 TCP IPv4 connection and then Properties button as shown below circled in red 8 In the Internet Protocol...

Страница 43: ...access to the management page e g click on Advanced and then Proceed to 192 168 1 20 unsafe 4 When the login page appears enter ubnt in both the password and username fields 5 Click the box to accept...

Страница 44: ...w circled in red 4 On top a blue banner will appear allowing you to select Apply 5 Select the Wireless tab as shown below circled in red 6 Assure that the Wireless Mode is set to Station as shown belo...

Страница 45: ...t as shown below circled in green 4 Once the selection is accepted the window will move to background but may still be opened returning screen to the Wireless tab page 5 Enter the password provided at...

Страница 46: ...o DHCP 1 After initiating test mode on previous page test for Internet connection by doing search in browser If the connected WAN network is using the 192 168 1 xxx network schema skip to next page of...

Страница 47: ...ectivity Returning PC to DHCP Returning PC to DHCP 1 Once Internet connection is verified and settings are set repeat instructions number 1 to 6 of the Configuring PC to connect to Wireless Access Poi...

Страница 48: ...the charger unit using the AC Level 2 Charger Commissioning Checklist which was provided together with this manual All instructions listed in the commissioning checklist are considered mandatory and...

Страница 49: ...anel The front panel display allows the user to know the status of the charger and if charging is taking place Switching ON Once the charger has been installed by a qualified electrician switch ON the...

Страница 50: ...pparatus without written permission 09 Mar 20 Revision T To remove the connector from the vehicle depress the button in the middle of the handle to release the connector Place the charge connector bac...

Страница 51: ...of 59 This document is a Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T RFID INV...

Страница 52: ...ge 52 of 59 This document is a Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T CAR...

Страница 53: ...age 53 of 59 This document is a Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 09 Mar 20 Revision T IN...

Страница 54: ...e 2 If error code appears on screen and persists after removing the connector consider calling the field service representative to investigate the issue The user should record the Error Code shown on...

Страница 55: ...wer will not be responsible for the cost of any labor associated with the repair or replacement of any defective Product You acknowledge that replacement products provided by BTCPower under the Limite...

Страница 56: ...rdware as well as payment controller Cortes I 05 Jan 17 Added updated charger images Moinee J 22 Mar 17 Updated Entire Manual Elmassry K 09 Aug 17 Updated Entire Manual Add Spec Drawings Elmassry L 09...

Страница 57: ...itten permission 09 Mar 20 Revision T Revision Date ECN Description Originator T 09 Mar 20 Added Manufacturer information Created a separate section for Communications Connectivity Added Wi Fi Kit Mou...

Страница 58: ...State Zip Code GPS Coordinates Latitude Longitude Description of Location Outdoor Inside Building In Parking Structure Obstruction Trees Buildings Hills Power Lines Others please specify _____________...

Страница 59: ...Survey Form Page 59 of 59 Connection Points between the Power Supply to Modem to PC and Antenna to Modem Nominal Voltage Out of Power Supply to Modem Ethernet Cat5 Cable Connection Antenna SMA Connect...

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