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TABLE OF CONTENTS
Page
Page
IMPORTANT NOTICE ........................ 3
UNCRATING ................................... 4
Crate Cover Removal .. . .. . .. . .. .. . .. . .. . .. .. . .. 4
Vehicle Removal from Crate (All except LTD) 5
Vehicle Removal from Crate (All LTD Models) 9
PARTS TO BE INSTALLED ................. 14
Battery . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 14
Tail Gate Installation .. .. . .. . .. . .. .. . .. . .. . .. .. . . 15
Shock Absorber Installation . . .. .. . .. . .. . .. .. . . 15
Cage Installation .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 19
Seat Belt Installation (All except CE
Models) .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 21
Seat Belt Installation (CE Models).. . .. . .. .. . . 22
Shoulder Guard Installation.. . .. .. . .. . .. . .. .. . . 22
Lateral Net Installation . . .. . .. . .. .. . .. . .. . .. .. . . 23
Central Mirror (LTD CE Models Only). . .. .. . . 23
Sport Visor (LTD Models) . . .. . .. .. . .. . .. . .. .. . . 24
Rear Wind Screen (LTD Models) . .. . .. . .. .. . . 26
Roof Middle Section (LTD Models) . .. . .. .. . . 26
Rear Speakers (LTD Models). .. .. . .. . .. . .. .. . . 27
Seats .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 29
Half Windshield (LTD Models) . .. . .. . .. . .. .. . . 29
Mirrors (CE Models Only) . .. . .. .. . .. . .. . .. .. . . 31
Mudguards (CE Models Only) . .. . .. . .. . .. .. . . 33
Accessories Installation. .. . .. . .. .. . .. . .. . .. .. . . 33
Vehicle Decals. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 33
FLUIDS......................................... 34
Fuel .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 34
Engine Oil. .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 34
Engine Coolant .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 35
SET-UP......................................... 36
Tires Pressure . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 36
Wheel Beadlock . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 37
Protective Materials .. .. . .. . .. . .. .. . .. . .. . .. .. . . 37
Recall or Factory-directed Modification.. .. . . 37
B.U.D.S. PROGRAMMING ................. 37
Diagnostic Connector Location .. . .. . .. . .. .. . . 37
Connecting the PC to the Vehicle .. . .. . .. .. . . 37
How to Establish Communication Using
B.U.D.S. Software . . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 38
Saving Changes and Exiting the B.U.D.S.
Session. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . . 40
ADJUSTMENTS ............................. 41
Suspension Adjustments Guideline. .. . .. .. . . 41
Suspension Factory Settings. .. . .. . .. .. . .. . .. . 41
Spring Preload Adjustment (Front and Rear) 42
Shock Damping Adjustments (Front and
Rear). . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 43
Air Controlled Suspension (ACS) . . .. .. . .. . .. . 44
ASSEMBLY INSPECTION .................. 44
FINAL INSPECTION ......................... 44
Vehicle Test Run . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 44
Vehicle Cleaning . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . 44
Delivery To Customer . .. . .. .. . .. . .. . .. .. . .. . .. . 44
TECHNICAL SPECIFICATIONS............ 45
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PREDELIVERY