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Routine Service and Maintenance

4.26

Track and Tension System Installation

1. Securely elevate the machine. See

Figure 4–26

and Track Tensioning instructions.

• Make sure that the machine has been securely elevated and that there is no

danger of it tipping before beginning this procedure.

• To fully stabilize the machine, it may be necessary to insert an additional support

at the front of the machine, under the hydraulic tank. When this support has

been installed, raise the boom.

Figure 4-26 Machine Elevation

If any of the track tensioning components have come out of the track tension assembly when

the track came off of the machine, proceed to Step 2. If not, skip to Step 7.

2. Fully extend the track assemblies.
3. Shut off the engine.
4. Install tension bolt and thrust washer (Item 1,

Figure 4–27

) into track frame.

NOTE:

Make sure that the thrust plate is rotated as far backwards as possible on

the tension bolt, releasing all track tension.

5. Install tension spring (Item 2,

Figure 4–27

) into track frame.

6. Install idler wheel (Item 3,

Figure 4–27

) assembly into track frame.

NOTE:

• Make sure that the idler wheel assembly is installed so that the axle bolt head is visible

and that the lower edge of the idler wheel aligns with the lower edge of the idler rollers.

• Make sure to slide the tension system components as far back into the track frame as

possible.

CAUTION

NOTICE

Содержание 700HDX

Страница 1: ...7 314 Manufactured by 700HDX Operator s Manual Phone Morbark LLC Sales 800 831 0042 8507 S Winn Rd P O Box 1000 Parts and Service 800 255 8839 Winn Michigan 48896 www boxerequipment com www morbark co...

Страница 2: ...on 39510 475 700HDX 2660 1206 7 25 18 64 3 5 16 W x 2 7 8 H MAT L 020 DURABLACK w 3M 305 SERIES 9485PC or EK ADHESIVE BACK w FULL COVERAGE SUBSTIUTE ADHESIVE MAY BE 1 OPTI SOLVE EXTREME or 2 tesa 4959...

Страница 3: ...III...

Страница 4: ...omponents Extended Coverage New Boxer Compact Utility Loaders One 1 year 1 000 hours whichever comes first Warranty from vendor applies minimum of one 1 year Can purchase prior to start up Used Equipm...

Страница 5: ...returning this form may result in denial of warranty entitlements To restart the equipment in service date simply complete the form below and mail e mail or fax the completed form and bill of sale to...

Страница 6: ...VI Morbark LLC 8507 South Winn Road P O Box 1000 Winn MI 48896 Affix Stamp Here...

Страница 7: ...ions indicated whenever you see the Safety Alert symbol no matter which signal word appears next to the Safety Alert symbol INDICATES A HAZARDOUS SITUATION THAT IF NOT AVOIDED IS VERY LIKELY TO CAUSE...

Страница 8: ...VIII REVISION LOG Rev Rev Date Pages Affected Description of Changes Jan 20 2017 All Initial Release...

Страница 9: ...2 1 Right Rear View 2 2 Safety Decals 2 3 Operating Controls 2 5 Operating Controls Description 2 6 Section 3 Pre Start Inspection and Operation 3 1 Pre Start Inspection 3 1 Daily Service Checks 3 1...

Страница 10: ...ance Procedures 4 14 Weekly Maintenance Procedures 4 15 Monthly Maintenance Procedures 4 16 Annual Maintenance Procedures 4 20 General Maintenance 4 22 Draining Fuel Tank Diesel 4 22 Fuse Panel 4 24 T...

Страница 11: ...site Resume work only when the operating area is clear Keep all non operating personnel away from the machine during operation Passengers must never be allowed to ride on the machine or any attachment...

Страница 12: ...r the work area stop machine operation until the work area is clear Prior to unloading the unit and starting to work inspect the path you will travel and work site area for potential hazards Some of t...

Страница 13: ...suming work Be alert to any unusual reaction to any of the controls If anything unusual is noticed shut the machine down and thoroughly inspect it to determine the cause of the problem Do not operate...

Страница 14: ...or work site hazards Be sure the area has adequate light and is well ventilated NEVER operate the machine inside a closed area Clean up any oil grease mud water or snow which might cause the floor sur...

Страница 15: ...able causing fire or an explosion If electrolyte is splashed into your eyes flush them immediately with clean water and seek medical attention If electrolyte is swallowed seek medical attention immedi...

Страница 16: ...vere burns Hydraulic oil under pressure can penetrate body tissue causing serious injury and possible death When troubleshooting a hydraulic system for leaks always use cardboard or wood as a detector...

Страница 17: ...machine before beginning the fueling process Keep the fuel nozzle in constant contact with the rim of the machines fuel tank When filling a portable fuel container always place it on the ground Never...

Страница 18: ...Safety Precautions 1 8...

Страница 19: ...ANEL REMOVED FOR CLARITY Left Front View Item No Description 1 Attachment mounting plate 2 Boom 3 Joysticks 4 Manual Holder 5 Fuel Fill Cap 6 Lift Cylinder 7 Fuel Tank 8 Right Track Assembly 9 Lift Cy...

Страница 20: ...escription 1 Attachment mounting plate 2 Attachment hydraulic quick connects 3 Right track assembly 4 Operator s platform 5 Fuel tank 6 Fuel fill cap 7 Engine hour meter 8 Loader arm lift cylinder 9 L...

Страница 21: ...Operating Controls 2 3 Safety Decals...

Страница 22: ...12 WARNING BATTERY GROUND SYM 1 39510 007 13 NOTICE ULTRA LOW SULFUR DIESEL 2 39510 152 14 WARNING CA PROP 65 1 39510 014 15 BOXER LARGE 2 39510 443 16 700HDX DECAL 2 39510 444 17 BIG POWER DECAL 2 3...

Страница 23: ...ription 1 Engine coolant temperature gauge 2 Engine oil pressure gauge 3 Ignition switch 4 Ignition key 5 Track widen control 6 Right joystick 7 Left joystick 8 Engine throttle 9 Access panel Lock Lev...

Страница 24: ...ontrol Pushing the lever forward retracts the track Pulling the lever backwards widens expands the track to the normal track width 6 Right Joystick Push joystick forward to lower the boom arm Pull joy...

Страница 25: ...n reverse Push the joystick directly right to spin machine right Push the joystick directly left to spin machine left 8 Engine Throttle Moving the control lever forward increases the engine speed and...

Страница 26: ...Operating Controls 2 8...

Страница 27: ...s Check fluid levels and any signs of leaking fluids Do all Daily Service Checks Check machine controls to make sure that they automatically return to the neutral position The following information pr...

Страница 28: ...il Level Check If the engine oil level is below the add line indicated by the letter A on the dipstick carefully add the proper amount of oil through the engine oil filler It is important to add the c...

Страница 29: ...into the tank until fuel level is at bottom of fill spout Allow engine to cool before filling fuel tanks Do not overfill fuel could spill onto hot engine parts and ignite or explode 4 Check engine coo...

Страница 30: ...dd the proper coolant as shown in the Engine Manual 5 Inspect the radiator to make sure that the air flow is not blocked The fan located between the radiator and engine is a suction fan which draws ai...

Страница 31: ...etrate body tissue causing serious injury and possible death When troubleshooting a hydraulic system for leaks always use cardboard or wood as a detector DO NOT USE YOUR BARE HANDS If you are injected...

Страница 32: ...is not loose Check the widening bolt lock nut Item 2 Figure 3 8 to make sure that it is tight against the mounting block Item 3 Figure 3 8 NOTE The lock nut when it is fully tightened secures the tra...

Страница 33: ...Pre Start Inspection and Operation 3 7 Figure 3 7 Lubrication Points CAUTION...

Страница 34: ...re Start Inspection and Operation 3 8 Figure 3 8 Track Widening Stop Bolts NOTE Extremely dusty or dirty working conditions may require more frequent service replacement track widening stop bolts 1 2...

Страница 35: ...afety lock pin goes behind the loader arm cylinder 7 Lower the loader arm assembly until it is supported by the cylinder lock Figure 3 9 Safety Lock Installation Cylinder Lock Installation Make sure t...

Страница 36: ...re 3 10 Figure 3 10 Operator s Platform 2 Rotate the ignition key switch to the HEAT position Item 1 Figure 3 11 for about 10 seconds 3 Move the throttle lever Item 1 Figure 3 12 to about half way bet...

Страница 37: ...lic motors Allow the engine to idle for another 5 minutes before beginning any machine operations When warming the hydraulic oil the operator must cycle all functions every 5 minutes This will assist...

Страница 38: ...he operator becomes the load Figure 3 13 Transport Position on Trailer 3 When the machine is positioned on the trailer properly lower the attachment to the trailer deck 4 Shut the engine off and remov...

Страница 39: ...e lifting eyes Item 2 Figure 3 15 located at the top of the boom arms 4 Make sure that the length of chain on each side of the lifting point is the same Item 3 A Figure 3 15 is the same as Item 3 B Fi...

Страница 40: ...is functioning properly The cogging condition is most likely to occur while operating in a reverse direction pulling a heavy load and during the first 50 hours of track usage It is caused by the tensi...

Страница 41: ...ghtly left the joystick is moved the faster the left turn will be made See Figure 3 19 Right Turn During Reverse Travel Left Turn During Reverse Travel Move the left joystick backwards and slightly to...

Страница 42: ...nd holds while doing a spin turn to maintain your balance Move the left joystick directly to the right to spin the machine on it axis to the right Move the left joystick directly to the left to spin t...

Страница 43: ...or the machine Keep attachments as low as possible when traveling on slopes or rough terrain Figure 3 23 Slide Slope Travel Keep the heavy end of the machine towards the uphill direction when travelin...

Страница 44: ...ds securing the attachment to the machine If the lock pin does not drop into the locked position start the engine and tilt the attachment slightly forwards or backwards until the lock pins snap into p...

Страница 45: ...tachment mounting plate Item 2 Figure 3 27 to remove any debris that might interfere with the attachment installation 2 Start the machines engine lower the loader arm and tilt the mounting plate forwa...

Страница 46: ...g plate Figure 3 28 Attachment Installed 5 Shut the engine off 6 Rotate the attachment lock pins Item 1 Figure 3 29 into the locked position securing the attachment to the machine Figure 3 29 Attachme...

Страница 47: ...ked Position Removal of Attachment 1 Lower the attachment onto a firm level surface 2 Shut off the machine engine 3 Rotate the attachment lock pins to the UNLOCKED position Item 1 Figure 3 30 Figure 3...

Страница 48: ...ot damaged during the installation process 4 Tuck the upper edge of the male mounting plate into the upper lip of the female attachment mounting plate Figure 3 32 Hydraulically Powered Attachment Inst...

Страница 49: ...hment lock pins are securely holding the attachment in position 9 Shut off the engine 10 Relieve hydraulic pressure stored in the hoses NOTE To relieve pressure in high flow side depress push buttons...

Страница 50: ...male coupling Item 3 Figure 3 36 into the female bulkhead quick coupling Item 2 Figure 3 36 on the machine and push until the connector locks into position d Repeat the above process to connect the a...

Страница 51: ...ring operation and prevent them from being damaged Figure 3 37 Attachment Hydraulic Hose Routing shown without hose covers 13 The attachment is now ready to use Before starting the engine make sure th...

Страница 52: ...Pre Start Inspection and Operation 3 26...

Страница 53: ...t rotate the collar on the female quick connect Item 1 Figure 3 41 to align the notch on the collar with the lock button Item 2 Figure 3 41 4 Slide the collar backwards on the female quick connect Ite...

Страница 54: ...r I Air Filter C R R Fuel Filter I R Engine Idle Speed C Check and Clean Battery Ter minals and Battery I Hydraulics Hydraulic Filter I R R Hydraulic Fluid Level I R Hydraulic Hoses I Grease I Track T...

Страница 55: ...ting the machine Allow engine to cool before filling fuel tanks Do not overfill because fuel could spill onto hot engine parts and ignite or explode Make sure engine is turned off 2 Check engine fuel...

Страница 56: ...re during operation The engine is filled at the factory with Chevron Delo 400 Multigrade SAE 15W 40 The recommended ambient temperature range for this oil is 14 F 10 C minimum to 122 F 50 C maximum Re...

Страница 57: ...e 4 4 and check the radiator fluid level The proper coolant level will be to the bottom of filler neck The overflow bottle is a non pressurized container that is only for any high heat overflow Do not...

Страница 58: ...he engine side of the radiator Figure 4 5 to make sure that debris has not been sucked against the radiator blocking air flow NOTE Some items in Figure 4 5 have been removed for clarity 6 Release dirt...

Страница 59: ...l dipstick can be reached through the opening in the front cover b Unscrew the dipstick assembly and remove from the machine Item 1 Figure 4 7 c Make sure that the hydraulic fluid is between the marke...

Страница 60: ...e safety support b Follow all of the hoses line and tubes from the control valve to their end Items 2 3 4 and 5 Figure 4 8 Inspect the connections and look for signs of leaking hydraulic fluid wear or...

Страница 61: ...Routine Service and Maintenance 4 8 Figure 4 8 Inspect Hydraulic Lines and Fittings d If any signs of damage are visible do not operate the machine until repairs have been made 1 1 2 2 3 4 4 5 5...

Страница 62: ...grease There are 14 lubrication points on this machine see Figure 4 10 Figure 4 10 Lubrication Points NOTE Extremely dusty or dirty working conditions may require more frequent service replacement 1 E...

Страница 63: ...sprocket is off the ground Shut off the engine Keeps hands and fingers from under the track and track guide rollers d Measure the gap between the bottom of the center bogey guide roller Item 1 Figure...

Страница 64: ...e of the mounting block and inner edge of the stop bolt head must be 6 3 4 17 cm If this measurement is not maintained damage to the machine may occur b Make sure that the stop bolt lock nuts Item 2 F...

Страница 65: ...Routine Service and Maintenance 4 12 Figure 4 12 Track Extension Widening Stop Bolt 1 2 3...

Страница 66: ...p bolt is required a Loosen the lock nut Item 3 Figure 4 13 b Rotate the stop bolt Item 2 Figure 4 13 to set the correct measurement of 6 3 4 17 cm from the outside edge of the stop block to the botto...

Страница 67: ...15 a Remove the three bolts Item 1 Figure 4 15 holding the filter cover Item 2 Figure 4 15 in place NOTE Press downwards on filter cover to relieve the upwards pressure from the spring b Remove the fi...

Страница 68: ...s 1 Do all Daily maintenance procedures 2 Check the battery Item 1 Figure 4 16 and cable connections Items 2 and 3 Figure 4 16 for signs of leaking corrosion or damage Some items have been removed for...

Страница 69: ...ing c After the main element is removed check the condition of the inner element It should be replaced whenever it appears dirty typically every other time the main element is replaced Clean the area...

Страница 70: ...g in the frame along the left side of the machine b Unscrew the filter canister NOTE The fuel filter will be filled with diesel fuel Make sure to drain the fuel from the filter into an appropriate con...

Страница 71: ...If any signs of damage are visible remove and replace the battery Wear the proper protective clothing when handling the battery Leaking battery fluid contains acid that can cause burns Fumes from the...

Страница 72: ...old down clamp Items 4 and 6 Figure 4 20 to make sure that the battery is being held securely to the machine NOTE If the battery needs to be replaced make sure to dispose of the old battery according...

Страница 73: ...ct the O ring Item 2 Figure 4 21 on the drain plug Replace the O ring if any signs of damage are noted Figure 4 21 Hydraulic Tank Drain Plug c When all of the hydraulic fluid has drained out of the ta...

Страница 74: ...and fill the hydraulic tank with the proper hydraulic fluid Chevron Rykon Premium ISO 46 or equivalent until the fluid level is at but not above the upper marker hole in the dipstick Figure 4 22 Hydra...

Страница 75: ...N THE ENGINE IS COLD 4 FUEL TANKS SHOULD ONLY BE DRAINED IN AN AREA THAT IS WELL VENTILATED 5 WIPE UPANY DIESEL FUEL THAT SPILLS 1 Park the machine on a level surface to ensure that the fuel tank is c...

Страница 76: ...ioned lower than the fuel valves to make sure that all fuel is drained from the tanks 7 Open the fuel valves on the bottom of each tank and allow the fuel to drain into the drain pan 8 Install a new s...

Страница 77: ...Item 1 Figure 4 24 until only diesel fuel without any air bubbles comes out of the air bleed 15 Fully tighten the air bleed bolt Make sure to clean up any spilled fuel from in and around the engine co...

Страница 78: ...in illustration Figure 4 25 Fuse Circuit Amp Rating 1 Voltage Regulator 3 2 Crawl Speed Solenoid 3 3 Hydraulic Oil Cooler Fan 15 4 Fuel Solenoid 15 5 Hour Meter 1 6 Indicator Gauges 1 7 In line Start...

Страница 79: ...ion assembly when the track came off of the machine proceed to Step 2 If not skip to Step 7 2 Fully extend the track assemblies 3 Shut off the engine 4 Install tension bolt and thrust washer Item 1 Fi...

Страница 80: ...Lock Plate 8 Remove track tension lock plate bolt Item 1 Figure 4 28 using a 9 16 wrench 9 Remove lock plate Item 2 Figure 4 28 10 Loosen track tension by rotating the tension bolt Item 3 Figure 4 28...

Страница 81: ...ure 4 29 securing the drive sprocket Item 3 Figure 4 29 to the drive motor Figure 4 29 Remove Drive Sprocket 12 Slide the track Item 2 Figure 4 30 on the front idler wheel Item 1 Figure 4 30 making su...

Страница 82: ...e track sprocket holes Figure 4 31 Insert Drive Sprocket into Track 14 Position the drive sprocket and the track onto the drive motor 15 Rotate the drive sprocket Item 1 Figure 4 32 and track to align...

Страница 83: ...t Track Tension 18 Set Track Tension Start the engine and slowly rotate the track forward and backward to make sure that the track is properly seated on the drive sprocket 19 Fully rotate the track fo...

Страница 84: ...battery terminals and fully clean battery terminals and cable clamps If the cable clamps can not be properly cleaned replace connectors Relay or starter switch is defective Contact Authorized Service...

Страница 85: ...see Section 4 Replacing Fuel Filter for air bleed instructions Dirty or contaminated fuel filter Replace fuel filter Dirt water or stale fuel is in fuel system Drain fuel in tanks into an appropriate...

Страница 86: ...adiator Abnormal engine vibration Engine mounting bolts are loose Tighten engine mounting bolts With the machines engine turned off the boom creeps downward more than 3 per hour less than 3 per hour i...

Страница 87: ...Troubleshooting 5 4...

Страница 88: ...ols Boom Loader Arms Four position spring centered lever control Up neutral down and float Bucket Attachment Tilt Three position spring centered lever control Extend neutral and curl Auxiliary Attachm...

Страница 89: ...0 in 1524 mm Ground Speed Max 3 0 mph 4 83 kph Dump Angle 37 deg 37 deg Reach 34 in 864 mm Tip Capacity 2100 lb 952 5 kg Operating Capacity 35 of tip load 735 lb 333 5 kg Operating Capacity 50 of tip...

Страница 90: ...the slope of the hill 16 THIS IS A 15 DEGR EE SLOP E DO NOT TRAVEL ACROSS OR UP AND DOWN A SLOPE GREATER THAN 15 DEGREES To avoid serious injury operate your unit up and down the face of slopes Travel...

Страница 91: ...General Specifications 6 4...

Страница 92: ...Manufactured by Phone Morbark LLC Sales 800 831 0042 8507 S Winn Rd P O Box 1000 Parts and Service 800 255 8839 Winn Michigan 48896 www boxerequipment com www morbark com...

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