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153

Replace an Upper Pulley Retainer

on the Bowflex

®

HVT

™

machine

Skill Level: II

8015371.060117.A

Replacement Procedure

NOTICE:

This document provides instructions for the replacement of an Upper Pulley Retainer on the Bowflex

®

HVT

™

machine.

If you need assistance, please call

Bowflex

Customer Service at 1-800-605-3369.

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand

all Warnings on this machine.

Important Safety Instructions - Before servicing or using this equipment, obey the following warnings:

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and understand

all Warnings on this machine.

• Read and understand the Part Replacement Procedure before working on the machine. Failure to obey the instructions and safety warnings could cause
injury to the service technician or bystanders.
• Keep bystanders and children away from the product being serviced at all times.
• Make sure that the repair is done in an appropriate work space away from foot traffic and exposure to bystanders.
• Disconnect all power and allow to sit for 5 minutes before you service this machine.
• Some components of the equipment can be heavy or awkward. Enlist the service of a second person when you do maintenance steps involving these
components. Do not try to do heavy or awkward steps on your own.
• If replacement parts are necessary, use only genuine Nautilus replacement parts and hardware. Failure to use genuine replacement parts can cause a
risk to users, keep the machine from operating correctly and will void the warranty.
• Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replac-
ing components. If necessary request replacement warning stickers or placards from Nautilus customer service.
• Do not try to change the design or functionality of the machine being serviced as this can adversely effect user safety and will void the warranty.
• Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance.

Tools Required (not included)

6mm hex wrench

Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. www.nautilusinternational.com | Printed in China | © 2017 Nautilus,

Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and HVT are trademarks owned by or licensed to

Nautilus, Inc.

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Содержание HVT

Страница 1: ...g Pulley 63 15 Replace the Frame Assembly 67 16 Replace the Front Platform Frame 77 17 Replace the Load Bearing Floating Pulley 81 18 Replace the Lower Chassis Cable 86 19 Replace the Lower Left Rope...

Страница 2: ...plied to the product stay present and in good condition when doing maintenance or replacing components If necessary request replacement warning stickers or placards from Nautilus customer service Do n...

Страница 3: ...o guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equi...

Страница 4: ...arm This Notice is provided in accordance with California s Proposition 65 If you would like additional information please refer to our web site at www nautilus com prop65 Maximum User Weight 300 lbs...

Страница 5: ...ve the power adapter and hand grips and place in a secure location Leveling the Machine The machine needs to be leveled if your workout area is uneven To adjust 1 Place the machine in your workout are...

Страница 6: ...t make each of the workout programs Each exercise is presented with hints descriptions and video demonstrations The App tracks the total time calories burned power score resistance and heart rate if s...

Страница 7: ...e and Console free of sweat Note Avoid excessive moisture on the Console Weekly Inspect all pulleys and their connections making sure they are properly secured and attached and show no signs of visibl...

Страница 8: ...8 Maintenance Parts V X BB BB AA S P Y Z O N G F R HH GG Z C EE FF DD A B D E U H M T Q Q K L J I CC W II KK JJ LL MM...

Страница 9: ...Right R Lower Pulley Shroud Right EE Middle Shroud Left Front F Upper Pulley Shroud Right S Hand Grip 2 D Ring FF Middle Shroud Left Back G Middle Pulley Arm Right T Training Guide GG Left Support Ar...

Страница 10: ...sure they are connected If problem persists Contact Customer Care for further assistance Fan will not turn Check for blockage of fan Safely remove material from fan Do not pull on ropes when removing...

Страница 11: ...e Console display shows the BLE VERSION prompt 7 Push the Resistance Dial for the next prompt 8 The Console displays the DISCONNECT BLE NO prompt Note If you want to disconnect the Bluetooth transmitt...

Страница 12: ...anced knowledgeable about mechanical procedures To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes befor...

Страница 13: ...Some components of the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your...

Страница 14: ...king for any twists along the full length of the rope 4 Allow the Rope to retract back into the machine while removing any twists Note The procedure is easier with two people One person untwists the l...

Страница 15: ...r awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only...

Страница 16: ...pes route through them 4 Using a 6mm hex wrench loosen the 6 indicated screws that secure the Support Arms to the Platform Base 5 Place a sheet of paper or thin cardboard as shown beside Platform Deck...

Страница 17: ...provided Shims into the openings along the smallest end of Platform Decking 1 9 Place Platform Decking 1 with Shims back into the Platform Frame with the Shims nearest to the Fan Assembly indicated b...

Страница 18: ...eat the steps starting with step 5 With Plat form Decking 1 and 2 loose flip one of the Shims so that the 4mm is outward Install the Platform Decking 13 If there are still gaps in the Platform Decking...

Страница 19: ...an be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are neces...

Страница 20: ...ed by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure not to c...

Страница 21: ...er Pulley Retainer Brake Hub Brake Disc Shaft Spacer 6 Re assemble the machine in the reverse order of when the parts were removed 7 Final Inspection Inspect your machine to ensure that all hardware i...

Страница 22: ...placards applied to the product stay present and in good condition when doing maintenance or replac ing components If necessary request replacement warning stickers or placards from Nautilus customer...

Страница 23: ...ur own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating co...

Страница 24: ...several minutes to complete Note if your Start Up screen does not look similar to this image please contact Customer Service for further assistance 6 Unplug the AC Adapter from the machine 7 Remove th...

Страница 25: ...wkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only ge...

Страница 26: ...placing the Lower Rear Shroud close to the assembly 4 Disconnect the Power Cable at the connector Power Inlet Lower Rear Shroud Power Cable Connector Servo Motor Arm Brake Assembly Servo Motor 5 Insp...

Страница 27: ...ake Assembly As the Brake Assembly is released allow it to gently pivot downward Note Observe how components are attached to assist with re assembly 8 With the Brake Assembly released and pivoted down...

Страница 28: ...red by screw s then it may not be able to slide Skip to the next Step 10 With the Brake Assembly pivoted upward slide the Servo Motor over so that the Servo Motor Arm slides into the Brake Assembly Ch...

Страница 29: ...ing with the back side of the Brake Disc the provided Brake Arm Spacer must be added to the Servo Motor Arm Push the Release Tab away from the Servo Motor while supporting the Brake Assembly If the Se...

Страница 30: ...o Motor Arm 16 With the Brake Arm Spacer installed replace the Brake Assembly and secure the Servo Motor following the guidelines provided from Steps 9 and 10 17 Skip to Step 21 Servo Motor Arm Brake...

Страница 31: ...iner and the Brake Hub behind the Brake Disc Be sure that the overhang of the Shaft Spacer rests on the top of the Lower Pulley Retainer Brake Hub Brake Disc Shaft Spacer Shaft Spacer Overhang Toward...

Страница 32: ...quipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts...

Страница 33: ...placing the Lower Rear Shroud close to the assembly 4 Disconnect the Power Cable at the connector Power Inlet Lower Rear Shroud Power Cable Connector Servo Motor Arm Brake Assembly Servo Motor 5 Insp...

Страница 34: ...rake Assembly As the Brake Assembly is released allow it to gently pivot downward Note Note how components are attached to assist with re assem bly 8 With the Brake Assembly released and pivoted downw...

Страница 35: ...12 With the Brake Assembly oriented as shown slide it into the Pivot Housing Once inserted pivot the Brake Assembly up toward the Disc Brake and hold in place Note If there is any resistance when piv...

Страница 36: ...o slide Secure the Servo Motor using the screw s Be sure that the Servo Motor Arm is still properly set into the Brake Assembly Channel 14 Re assemble the machine in the reverse order of when the part...

Страница 37: ...uipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts...

Страница 38: ...y out to expose the Con sole Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable at the Connector and place the Console Assembly face down onto...

Страница 39: ...Remove the old Console Bezel Assembly and replace with the new one 10 Re assemble the machine in the reverse order of when the parts were removed 11 Final Inspection Inspect your machine to ensure tha...

Страница 40: ...awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only g...

Страница 41: ...crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable at the Connector and place the Console Assembly face down onto a protective material such as a towel or carpet 5 Rele...

Страница 42: ...ly following the old Cable 11 Secure the new Console Cable with the provided Zip Tie 12 Discard the old Console Cable 13 Re assemble the machine in the reverse order of when the parts were removed 14...

Страница 43: ...ard Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genui...

Страница 44: ...r Deep V Pulley Lower Deep V Pulley 2 Using a 2 Phillips screwdriver remove the six indicated screws by ovals from the Console Assembly Note Be prepared to support the Console Assembly 3 Slightly pivo...

Страница 45: ...access it from the upper rear area of the machine 7 Slowly pull out enough of the Upper Rope to be able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself...

Страница 46: ...hands 10 Attach the Snap Hook to the end of the rope and secure it by looping and snapping it around the Support Arm 11 Once the rope is secured to the Support Arm release the rope 12 Using a 2 Philli...

Страница 47: ...e to be able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself into the Middle Pulley Shroud Be sure not to allow fingers or hands to be pinched 11 While...

Страница 48: ...h any fingers or hands 22 Remove the Front Middle Pulley Shroud from the Middle Pulley Arm and place outside the work area 23 Using a 6mm hex wrench remove the indicated hardware by arrow and the old...

Страница 49: ...the Support Arm 29 With a 3 4 piece of wire or rope tie one end of it through the loop on the end of the Lower Rope Secure the other end of the wire or rope around the Support Arm This will ensure th...

Страница 50: ...arts were removed 33 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assembled and inspect...

Страница 51: ...eavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary us...

Страница 52: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Страница 53: ...nsole Assembly Note Be sure to be prepared to support the Console Assembly 9 Slightly remove the Console Assembly to expose the Console Cable Note Be sure not to crimp the cable by supporting the Cons...

Страница 54: ...iver remove the four indicated screws from the Fan Assembly Shroud 13 The Fan Assembly Shroud has the Lower Cable secured to the upper right corner Slightly pivot the Fan Assembly Shroud to the right...

Страница 55: ...55 Elastic Cord Elastic Cord routing to assist with replacement Low Tension Float ing Pulley Photo of Elastic Cord routing to assist with replacement Upper Pulley Retainer Elastic Cord...

Страница 56: ...Note The Fan is removed for clarity 15 Remove the Elastic Cord Stopper from the cord and pull the end of it through the Lower Pulley Retainer without releasing the cord 16 Re attach the Elastic Cord...

Страница 57: ...18 With the tension still reduced try to push the Plain Bearing Pul ley up and out of the channel A light tap from a rubber mallet may be needed to release the Plain Bearing Pulley Note The Pulley Axl...

Страница 58: ...d Stopper Route the new Cord following the path of the old Cord and secure it with the Elastic Cord Stopper into the Lower Pulley Retainer 23 Confirm the Elastic Cord is correctly routed by trying the...

Страница 59: ...or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use on...

Страница 60: ...Slightly pivot the top of the Console Assembly out to expose the Con sole Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable from the Lower C...

Страница 61: ...ower Cable secured to the upper right corner Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable 7 Using a standard screwdriver gently pry the Fan...

Страница 62: ...e the four indicated screws from the Fan Assembly and replace it 9 Re assemble the machine in the reverse order of when the parts were removed 10 Final Inspection Inspect your machine to ensure that a...

Страница 63: ...ice of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replace...

Страница 64: ...ar Middle Pulley Shrouds and place them outside the work area 3 Using a 2 Phillips screwdriver remove the two indicated screws by arrows from the Upper Rear Shroud 4 Remove the Upper Rear Shroud and p...

Страница 65: ...h Screen to under the Middle Pulley Retainer such as the handle of a rubber mallet that can be used for leverage Be sure it is placed between the Floating and Plain Bearing Pulleys 8 Using the exposed...

Страница 66: ...n position before re installing the Retainer 11 Re assemble the machine in the reverse order of when the parts were removed 12 Final Inspection Inspect your machine to ensure that all hardware is tigh...

Страница 67: ...ard Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genui...

Страница 68: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Страница 69: ...screwdriver remove the four screws by grey ovals from the Upper Shroud Place it outside of the work area 9 Using a 2 Phillips screwdriver remove the 5 indicated screws by ovals from the Rear Middle P...

Страница 70: ...ring Ball from the rope Do not release the rope until instructed Note Be sure to observe how the rope routes through the Middle Pulley to assist with re assembly To remove the Securing Ball Slide the...

Страница 71: ...ey Arm and place outside the work area 18 Using a 6mm hex wrench remove the 4 screws that attach the Middle Pulley Arm to the Frame Assembly Be prepared to support the weight of the Arm before removin...

Страница 72: ...are that attaches the Handlebars Be prepared to support the weight of each Handlebar before removing the hardware 21 Safely remove the Upper Hand Grip and the Snap Hook from both of the the Upper Pull...

Страница 73: ...how the rope routes through the Upper Pulley to assist with re assembly To remove the Securing Ball Slide the Securing Ball up the rope remove the Center Stopper from the rope and slide the Securing B...

Страница 74: ...hed Note Photos are only to assist with removing the Securing Ball To remove the Securing Ball Slide the Securing Ball up the rope remove the Center Stopper from the rope and slide the Securing Ball o...

Страница 75: ...hex wrench remove the three screws from the Left Platform Frame 36 Remove and replace the old Frame Assembly with the new Frame Assembly in the workout area The Frame Assembly can be heavy or awkward...

Страница 76: ...Lower Right Rope through the Right Platform Frame and attach the Securing Ball 41 Safely release the Right Lower Rope 42 Repeat the last 4 steps on the other side of the machine steps 38 41 43 Re asse...

Страница 77: ...y or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use o...

Страница 78: ...ed screws with arrows that secure both of the Lower Pulley Shrouds Remove them and place outside of the work area 4 Using a 6mm hex wrench loosen the 3 indicated screws with arrow and oval from each o...

Страница 79: ...ly 8 Remove the next piece of Platform Decking and place it in the order removed This will help with re assembly 9 Using a 6mm hex wrench remove the four indicated screws from the Front Platform Frame...

Страница 80: ...ng inserted fully slide each of them away from the Fan Assembly before fully tightening the hardware for the Support Arms 13 Final Inspection Inspect your machine to ensure that all hardware is tight...

Страница 81: ...ipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts a...

Страница 82: ...bly 3 Slightly remove the Console Assembly to expose the Console Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable from the Lower Cable and s...

Страница 83: ...he Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable Note Procedure is the same for each of the Load Bearing Floating Pulleys The Fan is removed for clarity Right R...

Страница 84: ...r Left Rope Stopper 8 Remove the Rope Stopper from the rope and pull the end of the rope through the frame 9 Re attach the Rope Stopper to the end of the rope to keep it from being released any furthe...

Страница 85: ...lley 13 Replace the rope and stopper into the frame and confirm it is cor recty routed by trying the Lower or Middle Hand Grips 14 Re assemble the machine in the reverse order of when the parts were r...

Страница 86: ...ward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genu...

Страница 87: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Страница 88: ...e Assembly out to expose the Con sole Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 7 Disconnect the Console Cable from the Lower Chassis Cable and safely place the Con...

Страница 89: ...hine without damaging the Lower Cable 10 Using a pair of wire cutters cut the Zip Tie that secures the Lower Chassis Cable and remove it 11 Using a new Zip Tie secure the new Lower Chassis Cable to th...

Страница 90: ...s Cable Note Be sure to cut only the Zip Tie and not any cables 15 Re assemble the machine in the reverse order of when the parts were removed 16 Final Inspection Inspect your machine to ensure that a...

Страница 91: ...or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use on...

Страница 92: ...shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure not to crimp the cable by placing the Lower Rear...

Страница 93: ...he Console Assembly to expose the Console Cable Note Be sure not to crimp the cable by supporting the Console Assembly 8 Disconnect the Console Cable from the Lower Cable and safely place the Console...

Страница 94: ...e to be able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself into the Platform Frame Be sure not to allow any fingers or hands to be pinched Note Photos...

Страница 95: ...back of the machine pull the Lower Rope from the Left Platform Frame 15 Remove the Routing Wire from the old Lower Rope and secure it to the same end of the new Lower Left Rope Left Platform Frame Lo...

Страница 96: ...96 Lower Left Rope closest to back Lower Left Rope routing to assist with replacement Photos of Lower Left Rope routing to assist with replacement Lower Left Rope...

Страница 97: ...ll the end of the rope through the frame 18 Remove the old Lower Left Rope noting how it routes through the machine 19 With the old rope removed route the unsecured end of the new Lower Left Rope back...

Страница 98: ...o nents are properly assembled Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner s Manual 20 To attach the Lower Left Rope Stoppe...

Страница 99: ...y or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use o...

Страница 100: ...shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure not to crimp the cable by placing the Lower Rear...

Страница 101: ...the Console Assembly to expose the Console Cable Note Be sure not to crimp the cable by supporting the Console Assembly 8 Disconnect the Console Cable from the Lower Cable and safely place the Console...

Страница 102: ...ope to be able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself into the Platform Frame Be sure not to allow any fingers or hands to be pinched Note Phot...

Страница 103: ...rm Frame Lower Right Rope 14 From the back of the machine pull the Lower Rope from the Right Platform Frame 15 Remove the Routing Wire from the old Lower Rope and secure it to the same end of the new...

Страница 104: ...ll the end of the rope through the frame 18 Remove the old Lower Right Rope noting how it routes through the machine 19 With the old rope removed route the unsecured end of the new Lower Right Rope ba...

Страница 105: ...105 Lower Right Rope closest to front Lower Right Rope routing to assist with replacement Photos of Lower Right Rope routing to assist with replacement Lower Right Rope...

Страница 106: ...Platform Frame and attach the Securing Ball 22 With the Securing Ball attached safely release the Lower Rope 23 Re assemble the machine in the reverse order of when the parts were removed 24 Final In...

Страница 107: ...the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement...

Страница 108: ...bly 3 Slightly remove the Console Assembly to expose the Console Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable from the Lower Cable and s...

Страница 109: ...nsion Floating Pulleys The Fan is removed for clarity 7 To reduce the tension pinch the clip together on top of the Elastic Cord Stopper and pull it out from below 8 Remove the Elastic Cord Stopper fr...

Страница 110: ...he rope and attach the Pulley exactly as it was before removal on the old Floating Pulley 12 Repeat with the remaining Pulley and route and attach it to the new Floating Pulley Note Rear Upper Shroud...

Страница 111: ...er of when the parts were removed 15 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assem...

Страница 112: ...be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessa...

Страница 113: ...r screws by grey ovals from the Upper Shroud Note Be prepared to support the Upper Shroud 5 Disconnect the Console Cable from the Lower Cable and safely place the Console Assembly out of the work area...

Страница 114: ...ecuring Ball from the rope Do not release the rope until instructed Note Be sure to observe how the rope routes through the Middle Pulley to assist with re assembly To remove the Securing Ball Slide t...

Страница 115: ...le Pulley Arm and place outside the work area 14 Using a 6mm hex wrench remove the 4 screws that attach the Middle Pulley Arm to the Frame Assembly Be sure to be prepared to support the weight of the...

Страница 116: ...arts were removed 16 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assembled and inspect...

Страница 117: ...n be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necess...

Страница 118: ...s by white ovals from the Console Assembly Note Be prepared to support the Console Assembly 6 Slightly pivot the top of the Console Assembly out to expose the Con sole Cable Note Be sure not to crimp...

Страница 119: ...tic cord from pulling down through the Pulley Retainer 11 Remove the Pulley Shaft from the old Pulley and insert into the new Plain Bearing Pulley Route the elastic cord over the new Plain Bearing Pul...

Страница 120: ...arts were removed 13 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until the machine has been fully assembled and inspect...

Страница 121: ...awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only...

Страница 122: ...r Hand Grips and their Snap Hooks from the machine 3 Using a 2 Phillips screwdriver remove the four indicated screws with arrows that secure the Lower Pulley Shrouds to the machine 4 Using a 6mm hex w...

Страница 123: ...fully pushed toward the Fan Assem bly use a Standard Screwdriver to pry up the Platform Decking that is the furthest from the Fan Assembly Note Be sure to place the Platform Decking off to the side in...

Страница 124: ...le the machine in the reverse order of when the parts were removed 12 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until...

Страница 125: ...awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only g...

Страница 126: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Страница 127: ...ant to pull itself into the Platform Frame Be sure not to allow any fingers or hands to be pinched Note Photos are only to assist with removing the Securing Ball 8 Remove the Securing Ball and gently...

Страница 128: ...With all the Platform Decking fully pushed toward the Fan Assembly use a Standard Screwdriver to pry up the Platform Decking that is the furthest from the Fan Assembly Note Be sure to place the Platfo...

Страница 129: ...Frame and safely remove it from the machine 17 Place the new Right Platform Frame beside where it will be attached 18 Disconnect the end of the routing wire near the Support Arm Pulley and route the e...

Страница 130: ...uting Wire to the end of the Right Lower Rope Be sure to secure it well since the rope will begin to be under tension when fully routed through the Right Platform Frame 21 Place the Securing Ball near...

Страница 131: ...ing inserted fully slide each of them away from the Fan Assembly before fully tightening the hardware for the Support Arms 25 Final Inspection Inspect your machine to ensure that all hardware is tight...

Страница 132: ...eavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary us...

Страница 133: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Страница 134: ...replace with the new one 7 Installation is the reverse procedure 8 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled Do not use until t...

Страница 135: ...equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement par...

Страница 136: ...placing the Lower Rear Shroud close to the assembly 4 Disconnect the Power Cable at the connector 5 Inspect the Servo Motor to see if there are any screws that secure it indicated by arrow If the Ser...

Страница 137: ...rake Assembly As the Brake Assembly is released allow it to gently pivot downward Note Note how components are attached to assist with re assem bly 8 With the Brake Assembly released and pivoted downw...

Страница 138: ...tor Arm away from the machine as shown Note Do not crimp the cables 11 Slide the new Servo Motor slightly into the clips but only enough to hold it in place without support Do not fully slide the Serv...

Страница 139: ...correctly oriented in the Pivot Housing Remove the Brake Assembly and try again 13 With the Brake Assembly pivoted upward slide the Servo Motor over so that the Servo Motor Arm slides into the Brake...

Страница 140: ...parts were removed 15 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspect...

Страница 141: ...y or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use o...

Страница 142: ...by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure not to crim...

Страница 143: ...Step 9 If the Servo Motor is still secured to the Pivot Housing push the Release Tab away from the Servo Motor while supporting the Brake Assembly 6 Now slightly shift the Servo Motor toward the fron...

Страница 144: ...ownward slide it out of the Pivot Housing Note the angle the Brake Assembly must be held at to slide it into or out of the Pivot Housing 8 Slide the Servo Motor toward the front of the machine until r...

Страница 145: ...Housing 12 Slide the Servo Motor slightly into the clips but only enough to hold it in place without support Do not fully slide the Servo Motor into place or the Brake Assembly will not be able to be...

Страница 146: ...ure that the Servo Motor Arm is still properly set into the Brake Assembly Channel 15 Using a small 2 Phillips screwdriver secure the Servo Motor to the Pivot Housing using the starter holes Note Do n...

Страница 147: ...ist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Naut...

Страница 148: ...ndicated by ovals and two on the left side not shown 3 Slightly remove the Lower Rear Shroud exposing the Power Cable Note The Power Cable is attached to the inside of the Lower Rear Shroud Be sure no...

Страница 149: ...he Console Assembly out to expose the Con sole Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 7 Disconnect the Console Cable from the Lower Cable and safely place the Co...

Страница 150: ...ower Cable secured to the upper right corner Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable 10 Using a standard screwdriver gently pry the Fan...

Страница 151: ...as shown 11 Using a 2 Phillips screwdriver remove the four indicated screws from the Fan Assembly and replace it 12 Release the Speed Sensor Magnet after noting the distance the magnet extends from t...

Страница 152: ...machine 15 Re assemble the machine in the reverse order of when the parts were removed 16 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assem...

Страница 153: ...equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement par...

Страница 154: ...e to be able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself into the Upper Pulley Shroud Be sure not to allow any fingers or hands to be pinched 4 Whil...

Страница 155: ...t around the Support Arm 7 Once the rope is secured to the Support Arm release the rope 8 Using a 6mm hex wrench remove the indicated screw from the Upper Pulley Retainer Be prepared to support the Up...

Страница 156: ...nd person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement parts an...

Страница 157: ...lightly pivot the top of the Console Assembly out to expose the Con sole Cable Note Be sure not to crimp the cable by supporting the Console Assem bly 4 Disconnect the Console Cable from the Lower Cab...

Страница 158: ...ecured to the upper right corner Slightly pivot the Fan Assembly Shroud to the right side of the machine without damaging the Lower Cable 7 Safely remove the Upper Hand Grip and the Snap Hook from the...

Страница 159: ...able to remove the Securing Ball from it The Rope will be under tension and will want to pull itself into the Middle Pulley Shroud Be sure not to allow fingers or hands to be pinched 13 While keeping...

Страница 160: ...Arm 18 Fully push the Floating Pulleys toward the rear of the machine 19 Using a 2 Phillips screwdriver remove the indicated screw by oval from the Middle Pulley Retainer 20 Place a tool that spans t...

Страница 161: ...the pulley 24 With the rope routed properly around the new Floating Pulley push the Middle Pulley Retainer down until it snaps into place Be sure the Floating Pulley is centered in position before re...

Страница 162: ...162 Right Upper Rope Upper Right Rope routing to assist with replacement Photos of Upper Rope routing to assist with replacement Left Upper Rope Right Upper Rope Left Upper Rope...

Страница 163: ...163 Upper Left Rope routing to assist with replacement...

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