BL-PDSR 30-0319 - 03-01-2019
3-1
SECTION 3
PLANNED MAINTENANCE
3-1. GENERAL.
Planned maintenance consists of periodic visual and
operational checks, parts inspection, lubrication, and
scheduled maintenance designed to prevent or
discover malfunctions and defective parts. The
operator performs the checks in
and
refers any required servicing to a qualified mainte-
nance technician who performs the scheduled mainte-
nance and any required servicing.
3-2.
MONTHLY AND QUARTERLY CHECKS
is a monthly and quarterly inspection and
service chart based on normal usage of equipment
eight hours per day
,
five days per week
.
If the lift
truck is used in excess of forty hours per week,
the frequency of inspection and service should be
increased accordingly
.
These procedures must be
performed by a qualified service technician or your
EP Service Representative.
3-3. BATTERY CARE
3-3.1. General
The PDSR may be equipped with maintenance free
or industrial wet cell batteries.
The care and maintenance of the battery is very
important to obtain efficient truck operation and
maximum battery life.
CAUTION:
Gases produced by a battery can be
explosive. Do not smoke, use an open
flame, create an arc or sparks in the
vicinity of the battery. Ventilate an
enclosed area well when charging.
CAUTION:
Batteries contain sulfuric acid which may
cause severe burns. Avoid contact with
eyes, skin or clothing. In case of contact,
flush immediately and thoroughly with
clean water. Obtain medical attention
when eyes are affected. A baking soda
solution (one pound to one gallon of wat-
er) applied to spilled acid until bubbling
stops, neutralizes the acid for safe hand-
ing and disposal.
Leakage voltage from battery terminals to battery
case can cause misleading trouble symptoms with
the truck electrical system
.
Since components of
the truck electrical system are insulated from truck
frame, leakage voltage will not normally affect truck
operation unless a short circuit or breakdown of
circuit wire insulation to truck frame occurs.
A voltage check from battery connector terminal
to battery case should indicate near zero volts.
Typically, however
,
the sum of the voltages at both
terminals will equal battery volts. This leakage
voltage will discharge the battery. As battery
cleanliness deteriorates
,
the usable charge of the
battery decreases due to this self discharge.
Although a leakage voltage reading of zero volts
may not be possible, a cleaner battery will have
more usable charge for truck operation and not affect
operation of electronic devices on the unit.
Table 3-1
Monthly and Quarterly Inspection and Service Chart
VISUAL CHECKS
INTERVAL
INSPECTION OR SERVICE
Monthly
Check electrical brake for proper operation.
Monthly
Check load wheels for wear
.
A poly load wheel must be replaced if worn to within 1/16 inch
of hub. Check for separation from hub.
Monthly
Check drive wheel for wear
.
A poly drive wheel must be replaced if worn to within 3/4 inch
of hub. Check for separation from hub.
Monthly
Inspect wiring for loose connections and damaged insulation.
Monthly
Inspect contractors for proper operation.
Monthly
Check deadman brake switch for proper operation.
Monthly
Check lift chain tension, lubrication & operation (see paragraph 3-6.)
Quarterly
Check lift cylinder for leakage.
Quarterly
Check for excessive jerking of steering arm when stopping or starting.
Semi-annually
Inspect for chain wear (See SECTION 8)
Содержание PDSR 30
Страница 2: ......
Страница 8: ...1 4 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 11: ...BL PDSR 30 0319 03 07 2019 2 3 Figure 2 2 Sample of Operator Check List R3815 ...
Страница 14: ...2 6 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 35: ...BL PDSR 30 0319 03 07 2019 4 17 Figure 4 2 Wiring Diagram R8126 ...
Страница 36: ...4 18 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 38: ...5 2 BL PDSR 30 0319 03 07 2019 Figure 5 1 Control Head Assembly DR_0007 ...
Страница 39: ...BL PDSR 30 0319 03 07 2019 5 3 Figure 5 2 Steering Arm DR_0006 ...
Страница 42: ...6 2 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 47: ...BL PDSR 30 0319 03 07 2019 8 3 Figure 8 2 Telescopic Mast Assembly DR_0029 ...
Страница 49: ...BL PDSR 30 0319 03 07 2019 8 5 Figure 8 3 Trimast Assembly DR_0014 ...
Страница 50: ...8 6 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 52: ...9 2 BL PDSR 30 0319 03 07 2019 Figure 9 1 Hydraulic Lines for Telescopic Lift Cylinder DR_0032 ...
Страница 53: ...BL PDSR 30 0319 03 07 2019 9 3 Figure 9 1 1 Hydraulic Lines for Telescopic Mast DR_0033 ...
Страница 54: ...9 4 BL PDSR 30 0319 03 07 2019 Figure 9 2 Hydraulic Lines for Trimast Lift Cylinder DR_0021 ...
Страница 55: ...BL PDSR 30 0319 03 07 2019 9 5 Figure 9 2 1 Hydraulic Lines for Trimast DR_0022 ...
Страница 61: ...BL PDSR 30 0319 03 07 2019 9 11 Figure 9 8 Hydraulic Lines for Reach Assembly DR_0023 ...
Страница 62: ...9 12 BL PDSR 30 0319 03 07 2019 Figure 9 9 Telescopic Reach Assembly DR_0030 ...
Страница 63: ...BL PDSR 30 0319 03 07 2019 9 13 Figure 9 10 1 Trimast Reach Assembly DR_0015 ...
Страница 65: ...BL PDSR 30 0319 03 07 2019 9 15 Figure 9 12 Telescopic System DR_0028 ...
Страница 66: ...9 16 BL PDSR 30 0319 03 07 2019 Figure 9 13 Trimast System DR_0013 ...
Страница 68: ...9 18 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 70: ...10 2 BL PDSR 30 0319 03 07 2019 DR_0009 ...
Страница 71: ...BL PDSR 30 0319 03 07 2019 10 3 Figure 10 1 Electrical System DR_0010 ...
Страница 72: ...10 4 BL PDSR 30 0319 03 07 2019 Figure 10 2 Control Panel Assembly DR_0011 ...
Страница 74: ...10 6 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 76: ...11 2 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 78: ...12 2 BL PDSR 30 0319 03 07 2019 Figure 12 1 Frame DR_0001 ...
Страница 80: ...12 4 BL PDSR 30 0319 03 07 2019 Figure 12 2 Cover Assembly DR_0002 ...
Страница 82: ...12 6 BL PDSR 30 0319 03 07 2019 Figure 12 3 Battery Compartment DR_0003 ...
Страница 88: ...12 12 BL PDSR 30 0319 03 07 2019 Figure 12 6 Gear Case Assembly Used up to serial number 326140301 DR_0005 ...
Страница 90: ...12 14 BL PDSR 30 0319 03 07 2019 Figure 12 7 Gear Case Assembly Used from serial number 326140302 DR_0044 ...
Страница 92: ...12 16 BL PDSR 30 0319 03 07 2019 Figure 12 8 Steering Arm DR_0006 ...
Страница 94: ...12 18 BL PDSR 30 0319 03 07 2019 Figure 12 9 Control Head Assembly DR_0007 ...
Страница 96: ...12 20 BL PDSR 30 0319 03 07 2019 Figure 12 10 Hydraulic System DR_0008 ...
Страница 98: ...12 22 BL PDSR 30 0319 03 07 2019 Figure 12 11 Triple Solenoid Valve DR_0045 ...
Страница 100: ...12 24 BL PDSR 30 0319 03 07 2019 Figure 12 12 Pump and Motor Assembly DR_0037 ...
Страница 102: ...12 26 BL PDSR 30 0319 03 07 2019 Figure 12 13 Electrical System DR_0009 ...
Страница 104: ...12 28 BL PDSR 30 0319 03 07 2019 Figure 12 14 Proportional Valve Circuit Board DR_0039 ...
Страница 106: ...12 30 BL PDSR 30 0319 03 07 2019 Figure 12 15 Control Panel Assembly DR_0010 ...
Страница 108: ...12 32 BL PDSR 30 0319 03 07 2019 Figure 12 16 Wiring Harness DR_0011 ...
Страница 110: ...12 34 BL PDSR 30 0319 03 07 2019 Figure 12 17 Travel Alarm Wiring Harness DR_0041 ...
Страница 112: ...12 36 BL PDSR 30 0319 03 07 2019 Figure 12 18 Cable Assembly DR_0012 ...
Страница 114: ...12 38 BL PDSR 30 0319 03 07 2019 Figure 12 19 Trimast System Assemblies DR_0013 ...
Страница 116: ...12 40 BL PDSR 30 0319 03 07 2019 Figure 12 20 Trimast Assembly DR_0014 ...
Страница 118: ...12 42 BL PDSR 30 0319 03 07 2019 Figure 12 20 Trimast Assembly Continued DR_0014 ...
Страница 120: ...12 44 BL PDSR 30 0319 03 07 2019 Figure 12 21 Option for Trimast 189 DR_0042 ...
Страница 122: ...12 46 BL PDSR 30 0319 03 07 2019 Figure 12 22 Trimast Reach Assembly DR_0015 ...
Страница 124: ...12 48 BL PDSR 30 0319 03 07 2019 Figure 12 22 Trimast Reach Assembly Continued DR_0015 ...
Страница 126: ...12 50 BL PDSR 30 0319 03 07 2019 Figure 12 23 Telescopic and Trimast Scissor Assembly DR_0016 ...
Страница 128: ...12 52 BL PDSR 30 0319 03 07 2019 Figure 12 24 Trimast Lift Cylinder DR_0017 ...
Страница 130: ...12 54 BL PDSR 30 0319 03 07 2019 Figure 12 25 Reach Cylinder DR_0018 ...
Страница 132: ...12 56 BL PDSR 30 0319 03 07 2019 Figure 12 26 Tilt Cylinder DR_0019 ...
Страница 134: ...12 58 BL PDSR 30 0319 03 07 2019 Figure 12 27 Trimast Free Lift Cylinder DR_0020 ...
Страница 136: ...12 60 BL PDSR 30 0319 03 07 2019 Figure 12 28 Hydraulic Lines for Trimast Lift Cylinder DR_0021 ...
Страница 138: ...12 62 BL PDSR 30 0319 03 07 2019 Figure 12 29 Hydraulic Lines for Trimast DR_0022 ...
Страница 140: ...12 64 BL PDSR 30 0319 03 07 2019 Figure 12 30 Hydraulic Lines for Reach Assembly Telescopic and Trimast DR_0023 ...
Страница 142: ...12 66 BL PDSR 30 0319 03 07 2019 Figure 12 31 Side Shift Assembly DR_0024 ...
Страница 144: ...12 68 BL PDSR 30 0319 03 07 2019 Figure 12 32 Side Shift Breakdown DR_0038 ...
Страница 146: ...12 70 BL PDSR 30 0319 03 07 2019 Figure 12 33 Drag Chain Assembly I Trimast Free Lift Cylinder DR_0025 ...
Страница 148: ...12 72 BL PDSR 30 0319 03 07 2019 Figure 12 34 Drag Chain Assembly II Trimast Lift Cylinder DR_0026 ...
Страница 150: ...12 74 BL PDSR 30 0319 03 07 2019 Figure 12 35 Chain Assembly DR_0027 ...
Страница 152: ...12 76 BL PDSR 30 0319 03 07 2019 Figure 12 36 Telescopic System Assemblies DR_0028 ...
Страница 154: ...12 78 BL PDSR 30 0319 03 07 2019 Figure 12 37 Telescopic Mast Assembly DR_0029 ...
Страница 156: ...12 80 BL PDSR 30 0319 03 07 2019 Figure 12 37 Telescopic Mast Assembly Continued DR_0029 ...
Страница 158: ...12 82 BL PDSR 30 0319 03 07 2019 Figure 12 38 Telescopic Reach Assembly DR_0030 ...
Страница 160: ...12 84 BL PDSR 30 0319 03 07 2019 Figure 12 38 Telescopic Reach Assembly Continued DR_0030 ...
Страница 162: ...12 86 BL PDSR 30 0319 03 07 2019 Figure 12 39 Telescopic Lift Cylinder DR_0031 ...
Страница 164: ...12 88 BL PDSR 30 0319 03 07 2019 Figure 12 40 Hydraulic Lines for Telescopic Lift Cylinder DR_0032 ...
Страница 166: ...12 90 BL PDSR 30 0319 03 07 2019 Figure 12 41 Hydraulic Lines for Telescopic Mast DR_0033 ...
Страница 168: ...12 92 BL PDSR 30 0319 03 07 2019 Figure 12 42 Telescopic Drag Chain Assembly DR_0034 ...
Страница 170: ...12 94 BL PDSR 30 0319 03 07 2019 Figure 12 43 Windshield DR_0035 ...
Страница 172: ...Big Lift LLC ...