3-2
BL-PDSR 30-0319 - 03-01-2019
3-3.2. Safety Rules
•
Wear protective clothing, such as rubber apron,
gloves, boots and goggles when performing any
maintenance on batteries. Do not allow electrolyte
to come in contact with eyes, skin, clothing or floor.
If
electrolyte comes in contact with eyes
,
flush
immediately and thoroughly with clean water.
Obtain medical attention immediately. Should
electrolyte be spilled on skin, rinse promptly with
clean water and wash with soap
.
A baking soda
solution (one pound to one gallon of water) will
neutralize acid spilled on clothing, floor or any
other surface. Apply solution until bubbing stops
and rinse with clean water
.
• If truck is equipped with wet cell batteries
,
keep vent
plugs firmly in place at all times except when adding
water or taking hydrometer readings. Do not allow
dirt, cleaning solution or other foreign material to
enter cells. Impurities in electrolyte has a neutraliz-
ing effect reducing available charge.
•
Do not bring any type of flame, spark, etc., near the
battery
.
Gas formed while the battery is charging, is
highly explosive. This gas remains in cell long after
charging has stopped.
• Do not lay metallic or conductive objects on battery.
Arcing will result.
•
Do not touch non-insulated parts of DC output
connector or battery terminals to avoid possible
electrical shock.
• De-energize all AC and DC power connections
before servicing battery
.
• Do not charge a frozen battery
.
• Do not use charger if it has been dropped or other-
wise damaged.
3-3.3.
Battery Care and Charging
CAUTION:
Never smoke or bring open flame near
the battery
.
Gas formed during charging
is highly explosive and can cause seri-
ous injury
.
1.
Charge the battery only in areas designated for
that use.
2.
Make certain the charger being used matches the
voltage and amperage of the truck battery
.
3.
Before disconnecting or connecting batteries to a
charger
,
make sure the charger is “OFF”. If an
attempt is made to do this while the charger is
“ON”, serious injury to you
,
the battery and the
charger could result.
4.
Before connecting the battery cable to the trucks
receptacle
,
make sure the key switch is off. The
battery cable must be fully connected before the
truck is used. If the plug is not making good con-
tact, heat will weld the two parts of the battery
connector together
,
making it difficult to remove
and necessary to replace.
5.
Battery terminals should be checked and cleaned
of corrosion regularly
.
Good battery terminal con-
tact is essential not only for operation, but also for
proper charging of the battery
.
6.
The charging requirements will vary depending on
the use of the truck. The battery should be given
as equalizing charge on a weekly basis
.
This
charge should normally be an additional three
hours at the finish rate.
7.
Make certain battery used meets weight and size
requirements of truck. NEVER operate truck with
an undersized battery
.
3-3.4. Battery Cleaning
Always keep vent plugs tightly in place when
cleaning battery. When properly watered and
charged
,
the battery will remain clean and dry. All
that is necessary is to brush or blow off any dust
or dirt that may accumulate on them
.
However
,
if electrolyte is spilled or overflows from a cell, it
should be neutralized with a solution of baking soda
and water, brushing the soda solution beneath the
connectors and removing grime from the covers.
Then rinse the battery with cool water from a low
pressure supply to remove the soda and loosen dirt. If
batteries stay wet consistently
,
they may be either
overcharged or over filled. This condition should be
investigated and corrected.
Содержание PDSR 30
Страница 2: ......
Страница 8: ...1 4 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 11: ...BL PDSR 30 0319 03 07 2019 2 3 Figure 2 2 Sample of Operator Check List R3815 ...
Страница 14: ...2 6 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 35: ...BL PDSR 30 0319 03 07 2019 4 17 Figure 4 2 Wiring Diagram R8126 ...
Страница 36: ...4 18 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 38: ...5 2 BL PDSR 30 0319 03 07 2019 Figure 5 1 Control Head Assembly DR_0007 ...
Страница 39: ...BL PDSR 30 0319 03 07 2019 5 3 Figure 5 2 Steering Arm DR_0006 ...
Страница 42: ...6 2 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 47: ...BL PDSR 30 0319 03 07 2019 8 3 Figure 8 2 Telescopic Mast Assembly DR_0029 ...
Страница 49: ...BL PDSR 30 0319 03 07 2019 8 5 Figure 8 3 Trimast Assembly DR_0014 ...
Страница 50: ...8 6 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 52: ...9 2 BL PDSR 30 0319 03 07 2019 Figure 9 1 Hydraulic Lines for Telescopic Lift Cylinder DR_0032 ...
Страница 53: ...BL PDSR 30 0319 03 07 2019 9 3 Figure 9 1 1 Hydraulic Lines for Telescopic Mast DR_0033 ...
Страница 54: ...9 4 BL PDSR 30 0319 03 07 2019 Figure 9 2 Hydraulic Lines for Trimast Lift Cylinder DR_0021 ...
Страница 55: ...BL PDSR 30 0319 03 07 2019 9 5 Figure 9 2 1 Hydraulic Lines for Trimast DR_0022 ...
Страница 61: ...BL PDSR 30 0319 03 07 2019 9 11 Figure 9 8 Hydraulic Lines for Reach Assembly DR_0023 ...
Страница 62: ...9 12 BL PDSR 30 0319 03 07 2019 Figure 9 9 Telescopic Reach Assembly DR_0030 ...
Страница 63: ...BL PDSR 30 0319 03 07 2019 9 13 Figure 9 10 1 Trimast Reach Assembly DR_0015 ...
Страница 65: ...BL PDSR 30 0319 03 07 2019 9 15 Figure 9 12 Telescopic System DR_0028 ...
Страница 66: ...9 16 BL PDSR 30 0319 03 07 2019 Figure 9 13 Trimast System DR_0013 ...
Страница 68: ...9 18 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 70: ...10 2 BL PDSR 30 0319 03 07 2019 DR_0009 ...
Страница 71: ...BL PDSR 30 0319 03 07 2019 10 3 Figure 10 1 Electrical System DR_0010 ...
Страница 72: ...10 4 BL PDSR 30 0319 03 07 2019 Figure 10 2 Control Panel Assembly DR_0011 ...
Страница 74: ...10 6 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 76: ...11 2 BL PDSR 30 0319 03 07 2019 NOTES ...
Страница 78: ...12 2 BL PDSR 30 0319 03 07 2019 Figure 12 1 Frame DR_0001 ...
Страница 80: ...12 4 BL PDSR 30 0319 03 07 2019 Figure 12 2 Cover Assembly DR_0002 ...
Страница 82: ...12 6 BL PDSR 30 0319 03 07 2019 Figure 12 3 Battery Compartment DR_0003 ...
Страница 88: ...12 12 BL PDSR 30 0319 03 07 2019 Figure 12 6 Gear Case Assembly Used up to serial number 326140301 DR_0005 ...
Страница 90: ...12 14 BL PDSR 30 0319 03 07 2019 Figure 12 7 Gear Case Assembly Used from serial number 326140302 DR_0044 ...
Страница 92: ...12 16 BL PDSR 30 0319 03 07 2019 Figure 12 8 Steering Arm DR_0006 ...
Страница 94: ...12 18 BL PDSR 30 0319 03 07 2019 Figure 12 9 Control Head Assembly DR_0007 ...
Страница 96: ...12 20 BL PDSR 30 0319 03 07 2019 Figure 12 10 Hydraulic System DR_0008 ...
Страница 98: ...12 22 BL PDSR 30 0319 03 07 2019 Figure 12 11 Triple Solenoid Valve DR_0045 ...
Страница 100: ...12 24 BL PDSR 30 0319 03 07 2019 Figure 12 12 Pump and Motor Assembly DR_0037 ...
Страница 102: ...12 26 BL PDSR 30 0319 03 07 2019 Figure 12 13 Electrical System DR_0009 ...
Страница 104: ...12 28 BL PDSR 30 0319 03 07 2019 Figure 12 14 Proportional Valve Circuit Board DR_0039 ...
Страница 106: ...12 30 BL PDSR 30 0319 03 07 2019 Figure 12 15 Control Panel Assembly DR_0010 ...
Страница 108: ...12 32 BL PDSR 30 0319 03 07 2019 Figure 12 16 Wiring Harness DR_0011 ...
Страница 110: ...12 34 BL PDSR 30 0319 03 07 2019 Figure 12 17 Travel Alarm Wiring Harness DR_0041 ...
Страница 112: ...12 36 BL PDSR 30 0319 03 07 2019 Figure 12 18 Cable Assembly DR_0012 ...
Страница 114: ...12 38 BL PDSR 30 0319 03 07 2019 Figure 12 19 Trimast System Assemblies DR_0013 ...
Страница 116: ...12 40 BL PDSR 30 0319 03 07 2019 Figure 12 20 Trimast Assembly DR_0014 ...
Страница 118: ...12 42 BL PDSR 30 0319 03 07 2019 Figure 12 20 Trimast Assembly Continued DR_0014 ...
Страница 120: ...12 44 BL PDSR 30 0319 03 07 2019 Figure 12 21 Option for Trimast 189 DR_0042 ...
Страница 122: ...12 46 BL PDSR 30 0319 03 07 2019 Figure 12 22 Trimast Reach Assembly DR_0015 ...
Страница 124: ...12 48 BL PDSR 30 0319 03 07 2019 Figure 12 22 Trimast Reach Assembly Continued DR_0015 ...
Страница 126: ...12 50 BL PDSR 30 0319 03 07 2019 Figure 12 23 Telescopic and Trimast Scissor Assembly DR_0016 ...
Страница 128: ...12 52 BL PDSR 30 0319 03 07 2019 Figure 12 24 Trimast Lift Cylinder DR_0017 ...
Страница 130: ...12 54 BL PDSR 30 0319 03 07 2019 Figure 12 25 Reach Cylinder DR_0018 ...
Страница 132: ...12 56 BL PDSR 30 0319 03 07 2019 Figure 12 26 Tilt Cylinder DR_0019 ...
Страница 134: ...12 58 BL PDSR 30 0319 03 07 2019 Figure 12 27 Trimast Free Lift Cylinder DR_0020 ...
Страница 136: ...12 60 BL PDSR 30 0319 03 07 2019 Figure 12 28 Hydraulic Lines for Trimast Lift Cylinder DR_0021 ...
Страница 138: ...12 62 BL PDSR 30 0319 03 07 2019 Figure 12 29 Hydraulic Lines for Trimast DR_0022 ...
Страница 140: ...12 64 BL PDSR 30 0319 03 07 2019 Figure 12 30 Hydraulic Lines for Reach Assembly Telescopic and Trimast DR_0023 ...
Страница 142: ...12 66 BL PDSR 30 0319 03 07 2019 Figure 12 31 Side Shift Assembly DR_0024 ...
Страница 144: ...12 68 BL PDSR 30 0319 03 07 2019 Figure 12 32 Side Shift Breakdown DR_0038 ...
Страница 146: ...12 70 BL PDSR 30 0319 03 07 2019 Figure 12 33 Drag Chain Assembly I Trimast Free Lift Cylinder DR_0025 ...
Страница 148: ...12 72 BL PDSR 30 0319 03 07 2019 Figure 12 34 Drag Chain Assembly II Trimast Lift Cylinder DR_0026 ...
Страница 150: ...12 74 BL PDSR 30 0319 03 07 2019 Figure 12 35 Chain Assembly DR_0027 ...
Страница 152: ...12 76 BL PDSR 30 0319 03 07 2019 Figure 12 36 Telescopic System Assemblies DR_0028 ...
Страница 154: ...12 78 BL PDSR 30 0319 03 07 2019 Figure 12 37 Telescopic Mast Assembly DR_0029 ...
Страница 156: ...12 80 BL PDSR 30 0319 03 07 2019 Figure 12 37 Telescopic Mast Assembly Continued DR_0029 ...
Страница 158: ...12 82 BL PDSR 30 0319 03 07 2019 Figure 12 38 Telescopic Reach Assembly DR_0030 ...
Страница 160: ...12 84 BL PDSR 30 0319 03 07 2019 Figure 12 38 Telescopic Reach Assembly Continued DR_0030 ...
Страница 162: ...12 86 BL PDSR 30 0319 03 07 2019 Figure 12 39 Telescopic Lift Cylinder DR_0031 ...
Страница 164: ...12 88 BL PDSR 30 0319 03 07 2019 Figure 12 40 Hydraulic Lines for Telescopic Lift Cylinder DR_0032 ...
Страница 166: ...12 90 BL PDSR 30 0319 03 07 2019 Figure 12 41 Hydraulic Lines for Telescopic Mast DR_0033 ...
Страница 168: ...12 92 BL PDSR 30 0319 03 07 2019 Figure 12 42 Telescopic Drag Chain Assembly DR_0034 ...
Страница 170: ...12 94 BL PDSR 30 0319 03 07 2019 Figure 12 43 Windshield DR_0035 ...
Страница 172: ...Big Lift LLC ...