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Manual

2100-563C

Page

13 of 40

5.

2-Stage Compressor Units with Newer
ECONWMT  Economizers (See Note A)

1

st

 stage cooling set point is the setting (SP) input into

the controller. Factory default is 77F (25C). On a call for
cooling the blower of the lead unit will come on
immediately (if not already on – See Blower Operation),
and the Stage 1 LED will blink for 10-seconds before
going solid, at which time the lead unit Y1 cooling
output turns on. If the outdoor temperature and humidity
conditions are below the set point of the economizer
control the lead unit economizer will operate instead of
the compressor. If outdoor conditions are not acceptable
for free cooling the compressor will automatically
operate on compressor Stage 1 partial capacity instead of
the economizer.

2

nd

 cooling set point is 4F (default setting, user

selectable 2-6F) warmer than Stage 1. On a call for 2

nd

stage cooling the lead unit Y2 cooling output turns on. If
the outdoor temperature and humidity conditions are
below the set point of the economizer control the lead
unit economizer will continue to operate, and the
compressor will operate on compressor Stage 1 partial
capacity.  If the compressor is already operating on
Stage 1 partial capacity because outside free cooling
range the compressor will switch to compressor Stage 2
full capacity.

3

rd

 cooling set point is 2F (default setting, user selectable

2-3F) warmer than Stage 2. On a call for 3

rd

 Stage

cooling the blower of the lag unit will come on
immediately (if not already on – See Blower Operation),
and the Stage 3 LED will blink for 10-seconds before
going solid, at which time the lag unit Y1 cooling output
turns on. The lag unit economizer will operate if the
outdoor temperature and humidity conditions are below
the set point of the economizer control.  If outdoor
conditions are not acceptable for free cooling the
compressor will automatically operate on compressor
Stage 1 partial capacity instead of the economizer.

4

th

 cooling set point is 2F (default setting, user selectable

2-3F) warmer than Stage 3. On a call for 4

th

 Stage

cooling the lag unit Y2 cooling output turns on
activating the compressor.  If the outdoor temperature
and humidity conditions are below the set point of the
economizer control the lag unit economizer will
continue to operate, and the compressor will operate on
compressor Stage 2 full capacity.  If the compressor is
already operating on Stage 1 partial capacity because
outside free cooling range the compressor will switch to
compressor Stage 2 full capacity.

Note A:

Economizers in ECONWMT-Series are available

with either “T” temperature only outdoor sensor or “E”
enthalpy (temperature and humidity) outdoor sensor.  The
“T” versions will have a fixed (but selectable) outdoor
temperature decision whereas on the “E” versions the
outdoor temperature decision will float based on outdoor
humidity and the selected Enthalpy curve in the
economizer control module.

HEATING SEQUENCE OF OPERATION

Note:

All heating sequences for air conditioners with

electric heat or heat pumps will automatically operate in
Alternating Lead/Lag/Lead/Lag sequence even if
controller is set to Non-Alternating for cooling with or
without economizers.

1.

Air Conditioners with Electric Heat

1

st

 stage heating set point is the dead-band (db) below

the 1

st

 stage cooling set point (the SP entered into the

program). The dead-band is adjustable from 2-40F, and
factory default is 17F.

2

nd

 stage heating set point will operate at same inter-

stage differential as set for cooling mode.

2.

Heat Pumps with Electric Heat

When the MC4000 controller is configured for heat
pump installations the 2

nd

-stage (Y2) outputs for both

units 1 and 2 are redefined and used to control the
reversing valves, and which are energized in heating
mode.

1

st

 stage heating set point is the dead-band (db) below

the 1

st

 stage cooling set point (the SP entered into the

program). The dead-band is adjustable from 2-40F, and
factory default is 17F.

1

st

-stage heating consists of lead unit blower coming on

(if not already on – See Blower Operation), and
reversing valve being energized. The Stage 1 heating
LED will blink for 10-seconds, at which time the
compressor turns on.

2

nd

 heating set point is 4F (default setting, user selectable

2-6F) cooler than Stage 1. On a call for 2

nd

 Stage heating

the blower of the lag unit is turned on (if not already on
– See Blower Operation), the reversing valve is
energized,  and the Stage 2 LED will blink for 10-
seconds before going solid, at which time the
compressor will start.

3

rd

-stage heating will be the electric heater, if so

equipped, in the lead unit. Stage 3 heating LED comes
on solid with no blinking.

4

th

-stage heating will be the electric heater, if so

equipped, in the lag unit. Stage 4 heating LED comes on
solid with no blinking.

Содержание MC4000 SERIES

Страница 1: ...STATE DUAL UNIT LEAD LAG CONTROLLER INSTALLATION INSTRUCTIONS REPLACEMENT PARTS LIST Manual No 2100 563C Supersedes 2100 563B File Vol III Tab 19 Date 06 25 12 Bard Manufacturing Company Inc Bryan Oh...

Страница 2: ...Strategy 33 MC4000 Label 35 Figure 17 Parts List Description Diagram 36 Tables Table 1 Hook Up Diagram Selection 17 Table Parts List 37 Getting Other Information and Publications 3 MC4000 General Info...

Страница 3: ...90B and Air Conditioning Systems FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Conditioning Contractors of America 1712 New Hampshire Avenue NW Washington DC 20009 Telephone 202 483 9370 Fax...

Страница 4: ...ired for special applications or user preference The MC4000 can be equipped with one of two alarm boards and these can be factory installed or installed at any time in the field if so desired Should t...

Страница 5: ...The standard local temperature sensor has 12 leads and comes installed from the factory A secondary sensor is located internally on the main controller board and serves as a reference and back up sen...

Страница 6: ...Smoke and Generator interface for Controller to function Inputs Lockout 1 2 3 input from HVAC 1 Lockout 2 2 3 input from HVAC 2 Outputs Smoke Fire Form C SPDT Lockout 1 Form C SPDT Refrigerant alarm...

Страница 7: ...ol located in the electrical control panel of the air conditioners being controlled by the lead lag controller To eliminate the 60 second blower off delay disconnect and isolate the wire that is facto...

Страница 8: ...u t a r e p m e T n A F c n o i t a r e p o r e w o l b s u o u n i t n o C h t o B d a e L e n o N e n o N g e d C r o F n i s e t a r e p o m e t s y s r e l l o r t n o C C r o F F t l A e c n e u...

Страница 9: ...conomizer 1st stage cooling set point is the setting SP input into the controller Factory default is 77F 25C On a call for cooling the blower of the lead unit will come on immediately if not already o...

Страница 10: ...default setting user selectable 2 6F warmer than Stage 1 On a call for 2nd Stage cooling the blower of the lag unit is turned on if not already on See Blower Operation and the Stage 2 LED will blink f...

Страница 11: ...operation COOLING OPERATING SEQUENCES FOR NON ALTERNATING LEAD LEAD LAG LAG CONFIGURATION Note Heat pumps cannot be operated in Non Alternating Lead Lead Lag Lag sequence Selecting Heat Pump Yes will...

Страница 12: ...mizer control If outdoor conditions are not acceptable for free cooling the compressor will automatically operate instead of the economizer 4th cooling set point is 2F default setting user selectable...

Страница 13: ...to operate and the compressor will operate on compressor Stage 2 full capacity If the compressor is already operating on Stage 1 partial capacity because outside free cooling range the compressor wil...

Страница 14: ...age should appear For Vista or Windows 7 1 Open Control Panel click Network Internet 2 Click Network Sharing Center 3 Click Local Area Network link 4 Click Properties 5 Highlight Internet Protocol Ver...

Страница 15: ...Alarm b Low Temp Clear or Alarm c High Temp 1 Clear or Alarm d High Temp 2 Clear or Alarm e Controller Failure Clear or Alarm SETPOINTS PAGE Note Read level authority can view this screen but cannot...

Страница 16: ...buttons while the controller is in the normal operating run mode 2 Press and hold the Advance Change Save button and the Up and Down arrow buttons simultaneously for 20 seconds until the display show...

Страница 17: ...o C d r a o B r e w e N T M W N O C E o N r e z i m o n o c E n o i t a c i n u m m o C d r a o B r e w e N T M W N O C E r e z i m o n o c E 0 0 0 4 B C h t i w n o i t a c i n u m m o C d r a o B e...

Страница 18: ...Manual 2100 563C Page 18 of 40 FIGURE 2 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS NO ECONOMIZERS...

Страница 19: ...Manual 2100 563C Page 19 of 40 FIGURE 3 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS NO ECONOMIZER WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 20: ...Manual 2100 563C Page 20 of 40 FIGURE 4 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS NO ECONOMIZERS WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 21: ...Manual 2100 563C Page 21 of 40 FIGURE 5 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS...

Страница 22: ...Manual 2100 563C Page 22 of 40 FIGURE 6 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS...

Страница 23: ...Manual 2100 563C Page 23 of 40 FIGURE 7 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 24: ...Manual 2100 563C Page 24 of 40 FIGURE 8 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 25: ...Manual 2100 563C Page 25 of 40 FIGURE 9 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS...

Страница 26: ...Manual 2100 563C Page 26 of 40 FIGURE 10 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS...

Страница 27: ...Manual 2100 563C Page 27 of 40 FIGURE 11 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 28: ...Manual 2100 563C Page 28 of 40 FIGURE 12 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 29: ...Manual 2100 563C Page 29 of 40 FIGURE 13 CONTROLLERCONNECTIONS HEAT PUMPS NO ECONOMIZER...

Страница 30: ...Manual 2100 563C Page 30 of 40 FIGURE 14 CONTROLLERCONNECTIONS HEAT PUMPS NO ECONOMIZER WITH OPTIONAL ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 31: ...hod to issue an alarm signal that the lead air conditioner is down or not delivering full capacity and that the lag air conditioner is now operating REFRIGERANT PRESSURE ALARMS Air conditioners with J...

Страница 32: ...loose to protect it from possible damage during installation of the wiring to main controller board and or the alarm board It is polarity sensitive and is keyed so it can only be installed in correct...

Страница 33: ...loose to protect it from possible damage during installation of the wiring to main controller board and or the alarm board It is polarity sensitive and is keyed so it can only be installed in correct...

Страница 34: ...wn If no buttons are pushed within thirty 30 seconds the controller will automatically revert back to RUN mode To reset all controller settings to the factory default values press the PROGRAM button f...

Страница 35: ...or 18 3 to 32 2C Default is 77F 25C 5 Deadband between cooling and heating setpoint 2 to 40F or 1 1 to 22 2C Default is 17F 9 4C 6 Continuous blower operation None Lead Both Default is None 7 Degree...

Страница 36: ...Manual 2100 563C Page 36 of 40 FIGURE 17 PARTS LIST DESCRIPTION DIAGRAM MIS 2954 12 9 3 4 5 7 6 11 2 1 10 8...

Страница 37: ...o B m r a l A X X X 3 1 2 0 2 1 6 8 B d r a o B m r a l A X X X 4 2 2 0 2 1 6 8 y a l p s i D m r a l A X X X X X X 5 4 0 3 4 3 1 1 t e k c a r B t r o p p u S X X X X X 6 4 5 8 3 2 5 1 r o o D x o B...

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