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Manual

2100-563C

Page

2 of 40

CONTENTS

Figures

Figure 1

Controller Connections 1-Stage (WA/WL, W**A/
W**L Series) A/C w/No Economizers ..... 17

Figure 2

Controller Connections 2-Stage (WA*S/WL*S
Series) A/C - No Economizers ................ 18

Figure 3

Controller Connections 1-Stage (WA/WL, W**A/
W**L Series) A/C - No Econo with Alarm Board &
CB4000 Comm. Board ........................... 19

Figure 4

Controller Connections 2-Stage (WA*S/WL*S
Series) A/C - No Econo with Alarm Board &
CB4000 Comm. Board ........................... 20

Figure 5

Controller Connections 1-Stage (WA/WL, W**A/
W**L Series) A/C-Older EIFM Econo ..... 21

Figure 6

Controller Connections 2-Stage (WA*S/WL*S
Series) A/C-Older Style EIFM Econo ...... 22

Figure 7

Controller Connections 1-Stage (WA/WL, W**A/
W**L Series) A/C w/Older Style EIFM Econo &
w/Alarm Board/CB4000 Comm. Board ... 23

Figure 8

Controller Connections 2-Stage (WA*S/WL*S
Series) A/C w/Older Style EIFM Econo & w/Alarm
Board/CB4000 Comm. Board ................. 24

Figure 9

Controller Connections 1-Stage (WA/WL, W**A/
W**L Series) A/C w/ECONWMT Econo .. 25

Figure 10 Controller Connections 2-Stage (WA*S/WL*S

Series) A/C w/ECONWMT Econo .......... 26

Figure 11 Controller Connections 1-Stage (WA/WL, W**A/

W**L Series) A/C w/ECONWMT Econo & w/Alarm
Board/CB4000 Comm. Board ................. 27

Figure 12 Controller Connections 2-Stage (WA*S/WL*S

Series) A/C w/ECONWMT Econo & w/Alarm
Board/CB4000 Comm. Board ................. 28

Figure 13 Controller Connections Heat Pumps -

No Economizers ..................................... 29

Figure 14 Controller Connections Heat Pumps -

No Economizers w/Opt. Alarm Board &
CB4000 Communication Board .............. 30

— — —

Alarm LED Display Board ...................... 31

Figure 15 Alarm Board Connections for Normally Closed

"NC" Open-On-Alarm Strategy ............... 32

Figure 16 Alarm Board Connections for Normally Open

"NO" Close-On-Alarm Strategy .............. 33

— — —

MC4000 Label ........................................ 35

Figure 17 Parts List Description Diagram ............... 36

Tables

Table 1

Hook-Up Diagram Selection ................... 17

Table

Parts List ................................................ 37

Getting Other Information and Publications

3

MC4000 General Information

Shipping Damage .................................................. 4
General .................................................................. 4
Theory of Operation ............................................... 4
Controller Certifications ......................................... 4

Specifications/Features for Basic Controller

MC4000 Basic Controller ....................................... 5

Mounting the Controller

Installation Instructions .......................................... 5

Temperature Sensors

Two Optional Sensor Inputs ................................... 5

Temperature Sensor Logic

Using Multiple Sensors .......................................... 5

Controller Input/Output Specifications

MC4000 Controller Connections ............................ 6

Specifications/Features for Alarm Boards

MC4000-A with Optional Base Alarm ..................... 6
MC4000-B with Enhanced Version Alarm .............. 6

Low Voltage Field Wiring

Circuitry in the MC4000 ......................................... 7

Controller Grounding

Earth ground .......................................................... 7

Controller Power-Up

Time Delay on Power-Up ....................................... 7

Fire Suppression Circuit

Disabling the MC4000 ........................................... 7

Staging Delay Periods

Stages 1 - 4 ............................................................ 7

Blower Operation

Various Blower Options ......................................... 7

Advance (Swap) Lead/Lag Unit Feature

Manual Switching of Units ..................................... 7

Accelerate Timer Feature

Testing the Timer Function ..................................... 7

General Programming Overview

Buttons & Function ................................................ 8

Humidity Control Option

Adding Optional Humidity Control .......................... 9

Cooling Operating Sequences

for Alternating Lead/Lag/Lead/Lag Config ........ 9-11

Cooling Operating Sequences

for Non-Alt Lead/Lead/Lag/Lag Config ........... 11-13

Heating Sequence of Operation ...........................

13

Specifications Opt. Remote Comm. Board ....

14-15

CB4000 Communications Board ......................... 15

Controller Wiring

Refer to Connection Diagram .............................. 16

Security (Locking) Feature

Locking and Unlocking the MC4000 .................... 16

Generator Run Feature

Standby Generator Disable Operation ................. 16

Backup DC Power Connection

Input Connections Available ................................ 16

Alarm Wiring ..........................................................

31

2nd Stage Cooling Alarm ......................................

31

Refrigerant Pressure Alarms ................................

31

Emergency Ventilation Sequence ........................

31

Programming Instructions ...................................

34

Содержание MC4000 SERIES

Страница 1: ...STATE DUAL UNIT LEAD LAG CONTROLLER INSTALLATION INSTRUCTIONS REPLACEMENT PARTS LIST Manual No 2100 563C Supersedes 2100 563B File Vol III Tab 19 Date 06 25 12 Bard Manufacturing Company Inc Bryan Oh...

Страница 2: ...Strategy 33 MC4000 Label 35 Figure 17 Parts List Description Diagram 36 Tables Table 1 Hook Up Diagram Selection 17 Table Parts List 37 Getting Other Information and Publications 3 MC4000 General Info...

Страница 3: ...90B and Air Conditioning Systems FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Conditioning Contractors of America 1712 New Hampshire Avenue NW Washington DC 20009 Telephone 202 483 9370 Fax...

Страница 4: ...ired for special applications or user preference The MC4000 can be equipped with one of two alarm boards and these can be factory installed or installed at any time in the field if so desired Should t...

Страница 5: ...The standard local temperature sensor has 12 leads and comes installed from the factory A secondary sensor is located internally on the main controller board and serves as a reference and back up sen...

Страница 6: ...Smoke and Generator interface for Controller to function Inputs Lockout 1 2 3 input from HVAC 1 Lockout 2 2 3 input from HVAC 2 Outputs Smoke Fire Form C SPDT Lockout 1 Form C SPDT Refrigerant alarm...

Страница 7: ...ol located in the electrical control panel of the air conditioners being controlled by the lead lag controller To eliminate the 60 second blower off delay disconnect and isolate the wire that is facto...

Страница 8: ...u t a r e p m e T n A F c n o i t a r e p o r e w o l b s u o u n i t n o C h t o B d a e L e n o N e n o N g e d C r o F n i s e t a r e p o m e t s y s r e l l o r t n o C C r o F F t l A e c n e u...

Страница 9: ...conomizer 1st stage cooling set point is the setting SP input into the controller Factory default is 77F 25C On a call for cooling the blower of the lead unit will come on immediately if not already o...

Страница 10: ...default setting user selectable 2 6F warmer than Stage 1 On a call for 2nd Stage cooling the blower of the lag unit is turned on if not already on See Blower Operation and the Stage 2 LED will blink f...

Страница 11: ...operation COOLING OPERATING SEQUENCES FOR NON ALTERNATING LEAD LEAD LAG LAG CONFIGURATION Note Heat pumps cannot be operated in Non Alternating Lead Lead Lag Lag sequence Selecting Heat Pump Yes will...

Страница 12: ...mizer control If outdoor conditions are not acceptable for free cooling the compressor will automatically operate instead of the economizer 4th cooling set point is 2F default setting user selectable...

Страница 13: ...to operate and the compressor will operate on compressor Stage 2 full capacity If the compressor is already operating on Stage 1 partial capacity because outside free cooling range the compressor wil...

Страница 14: ...age should appear For Vista or Windows 7 1 Open Control Panel click Network Internet 2 Click Network Sharing Center 3 Click Local Area Network link 4 Click Properties 5 Highlight Internet Protocol Ver...

Страница 15: ...Alarm b Low Temp Clear or Alarm c High Temp 1 Clear or Alarm d High Temp 2 Clear or Alarm e Controller Failure Clear or Alarm SETPOINTS PAGE Note Read level authority can view this screen but cannot...

Страница 16: ...buttons while the controller is in the normal operating run mode 2 Press and hold the Advance Change Save button and the Up and Down arrow buttons simultaneously for 20 seconds until the display show...

Страница 17: ...o C d r a o B r e w e N T M W N O C E o N r e z i m o n o c E n o i t a c i n u m m o C d r a o B r e w e N T M W N O C E r e z i m o n o c E 0 0 0 4 B C h t i w n o i t a c i n u m m o C d r a o B e...

Страница 18: ...Manual 2100 563C Page 18 of 40 FIGURE 2 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS NO ECONOMIZERS...

Страница 19: ...Manual 2100 563C Page 19 of 40 FIGURE 3 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS NO ECONOMIZER WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 20: ...Manual 2100 563C Page 20 of 40 FIGURE 4 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS NO ECONOMIZERS WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 21: ...Manual 2100 563C Page 21 of 40 FIGURE 5 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS...

Страница 22: ...Manual 2100 563C Page 22 of 40 FIGURE 6 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS...

Страница 23: ...Manual 2100 563C Page 23 of 40 FIGURE 7 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 24: ...Manual 2100 563C Page 24 of 40 FIGURE 8 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 25: ...Manual 2100 563C Page 25 of 40 FIGURE 9 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS...

Страница 26: ...Manual 2100 563C Page 26 of 40 FIGURE 10 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS...

Страница 27: ...Manual 2100 563C Page 27 of 40 FIGURE 11 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 28: ...Manual 2100 563C Page 28 of 40 FIGURE 12 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 29: ...Manual 2100 563C Page 29 of 40 FIGURE 13 CONTROLLERCONNECTIONS HEAT PUMPS NO ECONOMIZER...

Страница 30: ...Manual 2100 563C Page 30 of 40 FIGURE 14 CONTROLLERCONNECTIONS HEAT PUMPS NO ECONOMIZER WITH OPTIONAL ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 31: ...hod to issue an alarm signal that the lead air conditioner is down or not delivering full capacity and that the lag air conditioner is now operating REFRIGERANT PRESSURE ALARMS Air conditioners with J...

Страница 32: ...loose to protect it from possible damage during installation of the wiring to main controller board and or the alarm board It is polarity sensitive and is keyed so it can only be installed in correct...

Страница 33: ...loose to protect it from possible damage during installation of the wiring to main controller board and or the alarm board It is polarity sensitive and is keyed so it can only be installed in correct...

Страница 34: ...wn If no buttons are pushed within thirty 30 seconds the controller will automatically revert back to RUN mode To reset all controller settings to the factory default values press the PROGRAM button f...

Страница 35: ...or 18 3 to 32 2C Default is 77F 25C 5 Deadband between cooling and heating setpoint 2 to 40F or 1 1 to 22 2C Default is 17F 9 4C 6 Continuous blower operation None Lead Both Default is None 7 Degree...

Страница 36: ...Manual 2100 563C Page 36 of 40 FIGURE 17 PARTS LIST DESCRIPTION DIAGRAM MIS 2954 12 9 3 4 5 7 6 11 2 1 10 8...

Страница 37: ...o B m r a l A X X X 3 1 2 0 2 1 6 8 B d r a o B m r a l A X X X 4 2 2 0 2 1 6 8 y a l p s i D m r a l A X X X X X X 5 4 0 3 4 3 1 1 t e k c a r B t r o p p u S X X X X X 6 4 5 8 3 2 5 1 r o o D x o B...

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