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Manual 2100-563C
Page

4 of 40

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be checked
for external signs of shipping damage.  If damage is
found, the receiving party must contact the last carrier
immediately, preferably in writing, requesting inspection
by the carrier’s agent.

GENERAL

These instructions explain the operation, installation and
troubleshooting of the MC4000 controller.

All internal wiring is complete.  Only attach low voltage
field wiring to designated terminal strips.

The MC4000 is for use with units with or without
economizers, can be configured for use with heat pumps,
and has a dehumidification control feature if an optional
humidity controller is connected.

Each unit should be sized to handle the total load of the
structure if 100% redundancy is required.

It is recommended that a five (5) minute compressor
time delay relay be installed in each unit if not so
equipped.

The MC4000 controller is suitable for both 50 and 60
HZ operation, and is fully configurable such that it can
be used in virtually any installation.  See Controller
Programmable Features and Default Settings.

THEORY OF OPERATION

The controller is used to control two wall mount air
conditioners from one control system.  It provides total
redundancy for the structure and equal wear on both
units.  It can be used with units with or without
economizers and it is recommended that both units be
equipped alike.

The MC4000 controller can be configured for alternative
(lead/lag/lead/lag) sequence, which is default setting.  It
can be changed to non-alternating (lead/lead/lag/lag)
sequence as required for special applications or user
preference.

The MC4000 can be equipped with one of two alarm
boards, and these can be factory-installed or installed at
any time in the field if so desired.

Should the base controller alone be initially installed, it
is easily upgradeable by simple snap-in, plug-in field
installation of either one of the alarm boards, requiring
only the connection of the building alarm circuitry to the
alarm boards.  Form C dry contact alarm relays are used,
offering both NO and NC switching to meet the user’s
specific alarm protocol, providing complete flexibility to
meet any user's requirements.  All alarm actuations are
individually indicated on the controller front panel.

There is an Ethernet based remote communication
option that can be either factory or field installed.  See
section on Communication Module.

CONTROLLER CERTIFICATIONS

The MC4000 main controller board, optional alarm
boards, optional communication module, and remote
sensors have undergone extensive testing for immunity
and emissions.  This system is FCC-compliant, in
accordance with CE requirements, and meets the
following standards:

MC4000 Series

Master Controller

This device complies with FCC Rule Part 15, Subpart B,
Class A.  Operation is subject to the following two
conditions:

1. This device may not cause harmful interference
2. This device must accept any interference

received, including that which may cause
undesired operation.

This device complies with CE Standards EN55011/
EN50081 and EN55024 for ISM Equipment, Class A.

This ISM device also complies with Canadian ICES – 001.

Bard Manufacturing Company, Inc.

Bryan, OH 43506

** IMPORTANT **

The equipment covered in this manual is to be installed by
trained, experienced service and installation technicians.
Please read entire manual before proceeding.

Содержание MC4000 SERIES

Страница 1: ...STATE DUAL UNIT LEAD LAG CONTROLLER INSTALLATION INSTRUCTIONS REPLACEMENT PARTS LIST Manual No 2100 563C Supersedes 2100 563B File Vol III Tab 19 Date 06 25 12 Bard Manufacturing Company Inc Bryan Oh...

Страница 2: ...Strategy 33 MC4000 Label 35 Figure 17 Parts List Description Diagram 36 Tables Table 1 Hook Up Diagram Selection 17 Table Parts List 37 Getting Other Information and Publications 3 MC4000 General Info...

Страница 3: ...90B and Air Conditioning Systems FOR MORE INFORMATION CONTACT THESE PUBLISHERS ACCA Air Conditioning Contractors of America 1712 New Hampshire Avenue NW Washington DC 20009 Telephone 202 483 9370 Fax...

Страница 4: ...ired for special applications or user preference The MC4000 can be equipped with one of two alarm boards and these can be factory installed or installed at any time in the field if so desired Should t...

Страница 5: ...The standard local temperature sensor has 12 leads and comes installed from the factory A secondary sensor is located internally on the main controller board and serves as a reference and back up sen...

Страница 6: ...Smoke and Generator interface for Controller to function Inputs Lockout 1 2 3 input from HVAC 1 Lockout 2 2 3 input from HVAC 2 Outputs Smoke Fire Form C SPDT Lockout 1 Form C SPDT Refrigerant alarm...

Страница 7: ...ol located in the electrical control panel of the air conditioners being controlled by the lead lag controller To eliminate the 60 second blower off delay disconnect and isolate the wire that is facto...

Страница 8: ...u t a r e p m e T n A F c n o i t a r e p o r e w o l b s u o u n i t n o C h t o B d a e L e n o N e n o N g e d C r o F n i s e t a r e p o m e t s y s r e l l o r t n o C C r o F F t l A e c n e u...

Страница 9: ...conomizer 1st stage cooling set point is the setting SP input into the controller Factory default is 77F 25C On a call for cooling the blower of the lead unit will come on immediately if not already o...

Страница 10: ...default setting user selectable 2 6F warmer than Stage 1 On a call for 2nd Stage cooling the blower of the lag unit is turned on if not already on See Blower Operation and the Stage 2 LED will blink f...

Страница 11: ...operation COOLING OPERATING SEQUENCES FOR NON ALTERNATING LEAD LEAD LAG LAG CONFIGURATION Note Heat pumps cannot be operated in Non Alternating Lead Lead Lag Lag sequence Selecting Heat Pump Yes will...

Страница 12: ...mizer control If outdoor conditions are not acceptable for free cooling the compressor will automatically operate instead of the economizer 4th cooling set point is 2F default setting user selectable...

Страница 13: ...to operate and the compressor will operate on compressor Stage 2 full capacity If the compressor is already operating on Stage 1 partial capacity because outside free cooling range the compressor wil...

Страница 14: ...age should appear For Vista or Windows 7 1 Open Control Panel click Network Internet 2 Click Network Sharing Center 3 Click Local Area Network link 4 Click Properties 5 Highlight Internet Protocol Ver...

Страница 15: ...Alarm b Low Temp Clear or Alarm c High Temp 1 Clear or Alarm d High Temp 2 Clear or Alarm e Controller Failure Clear or Alarm SETPOINTS PAGE Note Read level authority can view this screen but cannot...

Страница 16: ...buttons while the controller is in the normal operating run mode 2 Press and hold the Advance Change Save button and the Up and Down arrow buttons simultaneously for 20 seconds until the display show...

Страница 17: ...o C d r a o B r e w e N T M W N O C E o N r e z i m o n o c E n o i t a c i n u m m o C d r a o B r e w e N T M W N O C E r e z i m o n o c E 0 0 0 4 B C h t i w n o i t a c i n u m m o C d r a o B e...

Страница 18: ...Manual 2100 563C Page 18 of 40 FIGURE 2 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS NO ECONOMIZERS...

Страница 19: ...Manual 2100 563C Page 19 of 40 FIGURE 3 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS NO ECONOMIZER WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 20: ...Manual 2100 563C Page 20 of 40 FIGURE 4 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS NO ECONOMIZERS WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 21: ...Manual 2100 563C Page 21 of 40 FIGURE 5 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS...

Страница 22: ...Manual 2100 563C Page 22 of 40 FIGURE 6 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS...

Страница 23: ...Manual 2100 563C Page 23 of 40 FIGURE 7 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 24: ...Manual 2100 563C Page 24 of 40 FIGURE 8 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH OLDER STYLE EIFM ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 25: ...Manual 2100 563C Page 25 of 40 FIGURE 9 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS...

Страница 26: ...Manual 2100 563C Page 26 of 40 FIGURE 10 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS...

Страница 27: ...Manual 2100 563C Page 27 of 40 FIGURE 11 CONTROLLERCONNECTIONS 1 STAGE WA WL W A W L SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 28: ...Manual 2100 563C Page 28 of 40 FIGURE 12 CONTROLLERCONNECTIONS 2 STAGE WA S WL S SERIES AIR CONDITIONERS WITH ECONWMT ECONOMIZERS AND WITH ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 29: ...Manual 2100 563C Page 29 of 40 FIGURE 13 CONTROLLERCONNECTIONS HEAT PUMPS NO ECONOMIZER...

Страница 30: ...Manual 2100 563C Page 30 of 40 FIGURE 14 CONTROLLERCONNECTIONS HEAT PUMPS NO ECONOMIZER WITH OPTIONAL ALARM BOARD CB4000 COMMUNICATION BOARD...

Страница 31: ...hod to issue an alarm signal that the lead air conditioner is down or not delivering full capacity and that the lag air conditioner is now operating REFRIGERANT PRESSURE ALARMS Air conditioners with J...

Страница 32: ...loose to protect it from possible damage during installation of the wiring to main controller board and or the alarm board It is polarity sensitive and is keyed so it can only be installed in correct...

Страница 33: ...loose to protect it from possible damage during installation of the wiring to main controller board and or the alarm board It is polarity sensitive and is keyed so it can only be installed in correct...

Страница 34: ...wn If no buttons are pushed within thirty 30 seconds the controller will automatically revert back to RUN mode To reset all controller settings to the factory default values press the PROGRAM button f...

Страница 35: ...or 18 3 to 32 2C Default is 77F 25C 5 Deadband between cooling and heating setpoint 2 to 40F or 1 1 to 22 2C Default is 17F 9 4C 6 Continuous blower operation None Lead Both Default is None 7 Degree...

Страница 36: ...Manual 2100 563C Page 36 of 40 FIGURE 17 PARTS LIST DESCRIPTION DIAGRAM MIS 2954 12 9 3 4 5 7 6 11 2 1 10 8...

Страница 37: ...o B m r a l A X X X 3 1 2 0 2 1 6 8 B d r a o B m r a l A X X X 4 2 2 0 2 1 6 8 y a l p s i D m r a l A X X X X X X 5 4 0 3 4 3 1 1 t e k c a r B t r o p p u S X X X X X 6 4 5 8 3 2 5 1 r o o D x o B...

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