GEA T-smart 7 Operating Instruction Download

Page: 1 / 96

Hygienic valves

GEA T-smart 7 butterfly valve

Operating instruction (Translation from the original language)
430BAL009990EN_2

Summary of Contents for T-smart 7

Page 1: ...Hygienic valves GEA T smart 7 butterfly valve Operating instruction Translation from the original language 430BAL009990EN_2...

Page 2: ...translated or reduced to an electronic medium of machine readable form without the express permission of GEA Tuchenhagen GmbH LEGAL NOTICE Word marks The designations VARIVENT and T VIS are protected...

Page 3: ...escription 16 3 1 Butterfly valve with control top 16 3 2 Butterfly valve without control top 16 3 3 Intermediate flange design VV 788 17 3 4 Manual actuator 17 3 5 Functional description 19 3 5 1 Pne...

Page 4: ...ctuator without T VIS 44 10 5 4 Intermediate flange design type VV removing the valve 44 10 5 5 Disconnecting the actuator 44 10 5 6 Dismantling the Actuator Parts 45 10 5 7 Removing the manual actuat...

Page 5: ...the entire life cycle of the product When the location is changed or the product is sold make sure you also provide the Operating Instructions 1 1 2 Notes on the Illustrations The illustrations in the...

Page 6: ...n serious damage to the component or in the vicinity of the component The arrow identifies a precautionary measure you have to take to avoid the hazard Carry out the following steps Start of a set of...

Page 7: ...ples Risk assessment and risk reduction Other applied standards and technical specifications Remarks We also declare that the relevant technical documentation for this machine has been prepared in acc...

Page 8: ...result of a stall With flow speeds of 3 5 m s the valve may only be closed with significantly reduced speed 2 1 3 Pressure equipment directive The valve is a piece of pressure equipment without safet...

Page 9: ...ompany must authorize personnel to carry out the relevant tasks Order and cleanliness must be maintained at the work stations and in the entire area surrounding the component Personnel must wear suita...

Page 10: ...be kept ready to hand at the valve s place of use They must be complete and in clearly legible form Only use the valve for its intended use The valve must be functional and in good working order Chec...

Page 11: ...y installation and operating regulations for use in potentially explosive areas 2 6 Qualification of personnel This section provides information on how the personnel working on the component must be t...

Page 12: ...on and sound knowledge in the following areas Functionality of the component Operating sequences on the pump What to do in case of an emergency Lines of authority and responsibilities with respect to...

Page 13: ...alve and measures Danger Cause Measure Danger to life Inadvertent switch on of the valve Effectively disconnect all components effectively prevent switch on Electric power Observe the following safety...

Page 14: ...n suitable containers Dispose of lubricants in accordance with the pertinent regulations 2 9 Hazard Areas Please observe the following notes In the event of malfunctions shut down the valve disconnect...

Page 15: ...If work on live parts cannot be avoided call in a second person who can operate the main switch in case of an emergency Safety 430BAL009990EN_2 30 01 2018 15...

Page 16: ...1 Mounting bracket 2 Butterfly valve body 3 2 Butterfly valve without control top Fig 5 No Designation A 2 Pneumatic Actuator 1 Mounting bracket 2 Butterfly valve body Optional Electrical feedback pr...

Page 17: ...ction designs for the manual actuator Standard design manual actuator Fig 7 No Designation 1 Standard 2 Electric feedback Scissor grip drive Fig 8 The scissor grip drive can position the shut off disk...

Page 18: ...Adjustable manual operation Fig 9 The lever on the adjustable hand drive can be continually adjusted in the range of 0 to 90 Description Manual actuator 430BAL009990EN_2 18 30 01 2018...

Page 19: ...s limited so that the shaft performs a 90 rotation per stroke This rotation exactly corresponds to the rotational angle required to open or close the disk of the butterfly valve 3 5 2 Actuator A 1 Fig...

Page 20: ...he valve disk 2 is supported between two flanges screwed together 3 4 and a separate plain bearing 5 Depending on the actuator position the valve disk is opened to different angles and activated in th...

Page 21: ...ge caused by impact or careless loading and unloading The outside synthetic materials are susceptible to breaking Control tops must be protected from animal and vegetable fats Only allow qualified sta...

Page 22: ...following tables for the key technical data of the valve Technical data Valve Designation Description Size DN 15 to DN 150 to 4 OD Material of product contact parts Stainless steel AISI 304 316L 1 43...

Page 23: ...4 8 bar max 8 bar Control air pressure for air air A A drive min 4 0 bar max 8 bar Control air acc to ISO 8573 1 Solid particle content Quality class 6 Particle size max 5 m Particle density max 5 mg...

Page 24: ...resistance o reduced resistance no resistance Sealing resistance table Sealing material general operation temperature Medium at permissible operating temperature EPDM 40 135 C 40 275 F FKM 10 200 C 1...

Page 25: ...Inorganic acids are e g carbonic acid nitric acid and sulphuric acid 5 4 Pipe ends General table of measurements Hint Not every valve is available in every size Particulars of available sizes of valve...

Page 26: ...Dimensions for Pipes in Inch IPS Inch IPS Outside diameter Wall thickness Inside diameter Outside diameter according to DIN EN ISO 1127 2 60 3 2 56 3 x 3 88 9 2 3 84 3 x 4 114 3 2 3 109 7 x 6 168 3 2...

Page 27: ...8 13 2 14 4 TYPE SS Size Weight butterfly valve with actuator kg Manual actuator Pneumatic actuator without control top Pneumatic actuator with T VIS control top DN 15 0 5 1 4 5 3 6 5 DN 20 0 75 1 4 5...

Page 28: ...matic actuator without control top Pneumatic actuator with T VIS control top DN 40 1 5 3 0 6 9 8 1 DN 50 2 3 6 7 6 8 8 DN 65 2 5 4 6 8 6 9 7 DN 80 3 5 3 9 2 10 4 DN 100 4 7 7 11 6 12 8 DN 125 9 6 13 5...

Page 29: ...dvertently being switched on 6 2 Notes on installation The valve can be installed in any position Care must be taken to ensure that the valve housing and the pipe system can drain properly To prevent...

Page 30: ...nd distortion Use the TIG welding with pulse method 4 Remove the welding beads 5 Fit the complete actuator A Done 6 4 Butterfly Valve with Intermediate Flange Design Carry out the following steps 1 1...

Page 31: ...ign variants This way you prevent pipe hammers 6 5 Butterfly valve with screw connection G K C Carry out the following steps 1 Remove the complete actuator A To do so unscrew the screws 1 from the bra...

Page 32: ...hose cutter to cut the pneumatic hoses square 3 Push the air hose into the air connector on the control top 4 Re open the compressed air supply Establish a hose connection 6 6 3 Actuator with T VIS Co...

Page 33: ...S P 15 Done Hint The proximity switches are factory set During transport and installation it can happen that the settings are changed so that readjustment may be required see the Operating Instruction...

Page 34: ...the proximity switch and turn the cap nuts until a switching gap of max 4 mm to the associated contact element is achieved 3 Tighten the cap nuts Done Assembly and installation 430BAL009990EN_2 34 30...

Page 35: ...ing into Operation For commissioning the following principles apply Only allow properly qualified staff to set the valve into operation Establish all connections correctly The safety devices for the v...

Page 36: ...rvals All guards and hoods must be fitted as intended The installation location of the component must always be properly ventilated Structural changes to the component are not permitted Report any cha...

Page 37: ...ing Parameters in Dairy Operations Example of a two phase cleaning process Sodium hydroxide solution and sodium hydroxide based combination products in concentrations from 0 5 to 2 5 at 75 C 167 F to...

Page 38: ...Intermediate rinse 4 Acid 5 Rinse Yeast 1 2 2 3 Fruit juice 2 5 3 Milk 2 5 3 Yoghurt 3 5 3 9 2 Passivation Before commissioning a plant passivation is commonly carried out for long pipes and tanks Va...

Page 39: ...to the maintenance or repair work going on Do not climb on the component Use suitable access aids and working platforms Wear suitable protective clothing Only use suitable and undamaged tools to carr...

Page 40: ...pressure at the pressure reducing and filter station 2 Regularly clean the air filter in the filter station 3 Check that the air hoses sit firmly in the air connections 4 Check the lines for kinks and...

Page 41: ...line values Media at temperatures of 60 C to 130 C 140 F to 266 F approx every 3 months Media at temperatures of 60 C 140 F approx every 12 months 10 4 Prior to disassembly Prerequisite Make sure that...

Page 42: ...to the permanent magnet Protect the permanent magnet against impact stress Carry out the following steps 1 Undo the screws 39 2 Remove the clamps 15 3 Withdraw the control top B via the switch bar 1 f...

Page 43: ...inst impact stress Notice The sensor is a sensitive component Damage of the sensor and failure of the valve Always handle the sensor with care Carry out the following steps 1 Undo the screws 39 2 Remo...

Page 44: ...he proximity switches 1 2 Remove the proximity switches 1 Done 10 5 4 Intermediate flange design type VV removing the valve Fig 21 Carry out the following steps 1 Undo the screw connections 3 2 Remove...

Page 45: ...e red position indication marker 2 is aligned with the hole B in the disk so that it indicates the position of the disk in the valve 10 5 6 Dismantling the Actuator Parts Fig 23 Carry out the followin...

Page 46: ...Fig 24 Carry out the following steps 1 Use an a f 4 hex socket screwdriver to unscrew the locking screw 2 until it is flush with the bushing 2 Take off the hand lever 1 Done 10 5 8 Removing the Valve...

Page 47: ...Fig 26 Removing the Flanges Carry out the following steps 1 Undo the screw connections 3 Fig 27 2 Pull the butterfly valve body apart 3 Remove the stopper 7 Maintenance Disassembling the Valve 430BAL0...

Page 48: ...al Carry out the following steps 1 Pull off the plain bearings 5 2 Turn the seal 6 until it is positioned at a 90 angle to the disk 4 Fig 29 3 Pull the seal over the short end 9 of the disk 4 Unclamp...

Page 49: ...he detergent manufacturers Only use detergents which are non abrasive and not aggressive towards stainless steel Use only cleaning mediums which do not damage the materials of the control top PPE PA C...

Page 50: ...ible once the valve has been assembled completely For product contact seals only use suitable greases and oils Observe the safety information sheets issued by the lubricant manufacturer Carry out the...

Page 51: ...EA Tuchenhagen if required A thin film of grease is required on the seals to ensure the proper function of the fittings It reduces friction and extends the service life of the seals This is absolutely...

Page 52: ...VV Arrange additional holes so that bracket can be dismantled in assembled condition 10 7 2 Torques for the Clamps and Clamp Connections Tighten the clamp connection and semi rings on the valve to the...

Page 53: ...re too low Increase the control air pressure Solenoid valve defective Replace the solenoid valve Valve disk is blocked Clear the blockage No feedback signal Proximity switch adjusted Adjusting the pro...

Page 54: ...at the place of installation The component consists of the following materials Metals Synthetic materials Electronic parts Lubricants containing oil and grease Separate the different materials and di...

Page 55: ...anual actuator for butterfly valve T smart 7 Fig 33 Manual actuator for BFV Fig 34 Installation variants for proximity switches Parts list Manual actuator for butterfly valve T smart 7 430BAL009990EN_...

Page 56: ...12 mm 14 mm 1 Manual actuator 224 001054 224 001055 224 001056 2 Proximity switch holder 224 001057 224 001058 224 001058 3 Scissors handle actuator complete 224 000544 224 000545 4 Manual stepless ac...

Page 57: ...14 Spare parts list Pneumatic actuator for butterfly valve T smart 7 Fig 35 Spare parts list Pneumatic actuator 430BAL009990EN_2 30 01 2018 57...

Page 58: ...Fig 36 Spare parts list Pneumatic actuator 430BAL009990EN_2 58 30 01 2018...

Page 59: ...4 933 034 933 034 933 034 Elbow screw in plug connection 1 4 6 35 Brass nickel plated 933 972 933 972 933 972 933 972 7 1 Throttle check valve exhaust air 1 4 Brass nickel plated 603 048 603 048 603 0...

Page 60: ...603 048 603 048 603 048 7 2 Screw in plug connection metric 1 4 6 4 Ms CV 933 480 933 480 933 480 933 480 Screw in plug connection metric 1 4 6 35 Brass nickel plated 933 477 933 477 933 477 933 477 8...

Page 61: ...s list Butterfly valve body T smart 7 two piece flange versions Fig 37 Butterfly valve body T smart 7 Fig 38 Two piece flange versions Parts list Butterfly valve body T smart 7 430BAL009990EN_2 30 01...

Page 62: ...5 224 001303 224 001307 224 001311 1 Flap 304 224 001007 224 001007 224 000999 224 001000 224 001001 316L 224 000810 224 000810 224 000802 224 000803 224 000804 2 Seal EPDM 224 170 61 224 170 61 224 1...

Page 63: ...9 224 001323 224 001327 224 001331 1 Flap 304 224 001002 224 001003 224 001004 224 001005 224 001006 316L 224 000805 224 000806 224 000807 224 000808 224 000809 2 Seal EPDM 224 170 70 224 170 71 224 1...

Page 64: ...35 224 001335 224 001339 1 Flap 304 224 001007 224 001007 224 001007 224 001008 316L 224 000810 224 000810 224 000810 224 000811 2 Seal EPDM 224 170 61 224 170 61 224 170 61 224 170 62 FKM 224 170 75...

Page 65: ...224 001351 224 001355 1 Flap 304 224 001009 224 001010 224 001011 224 001012 316L 224 000812 224 000813 224 000814 224 000815 2 Seal EPDM 224 170 63 224 170 64 224 170 65 224 170 66 FKM 224 170 77 22...

Page 66: ...equest on request Item Designation Material DN 65 DN 80 DN 100 DN 125 DN 150 1 Welded flange 304 224 000904 224 000905 224 000906 224 000907 224 000908 316L 224 000710 224 000711 224 000712 224 000713...

Page 67: ...00719 224 000720 2 Threaded flange DIN 304 224 000980 224 000981 224 000982 224 000983 316L 224 000731 224 000732 224 000733 224 000734 3 Clamp flange 304 224 000941 224 000942 224 000943 224 000944 3...

Page 68: ...S cpl 304 EPDM 224 907 22 224 907 24 224 907 25 224 907 26 316L EPDM 224 907 03 224 907 05 224 907 06 224 907 07 304 FKM 224 917 22 224 917 24 224 917 25 224 917 26 316L FKM 224 917 03 224 917 05 224...

Page 69: ...4 941 54 316L VMQ 224 941 45 224 941 46 224 941 47 224 941 48 Designation Material DN 80 DN 100 DN 125 DN 150 Butterfly valve T smart 721 GS cpl 304 EPDM 224 907 27 224 907 28 224 907 29 224 907 30 31...

Page 70: ...1 OD 1 5 OD 2 OD Butterfly valve T smart 721 GS cpl 304 EPDM 224 907 33 224 907 34 224 907 35 316L EPDM 224 907 14 224 907 15 224 907 16 304 FKM 224 917 33 224 917 34 224 917 35 316L FKM 224 917 14 22...

Page 71: ...1 304 VMQ 224 959 43 224 959 44 224 959 45 316L VMQ 224 959 19 224 959 20 224 959 21 Butterfly valve T smart 721 GS DS cpl 304 EPDM on request on request on request 316L EPDM on request on request on...

Page 72: ...304 VMQ 224 961 37 224 961 38 224 961 39 316L VMQ 224 961 13 224 961 14 224 961 15 Butterfly valve T smart 722 GG SMS cpl 304 EPDM 224 949 43 224 949 44 224 949 45 316L EPDM 224 949 19 224 949 20 224...

Page 73: ...4 941 27 224 941 27 316L VMQ 224 941 19 224 941 19 224 941 19 Designation Material 2 5 OD 3 OD 4 OD Butterfly valve T smart 721 GS cpl 304 EPDM 224 907 36 224 907 37 224 907 38 316L EPDM 224 907 17 22...

Page 74: ...9 304 VMQ 224 959 46 224 959 47 224 959 50 316L VMQ 224 959 22 224 959 23 224 959 49 Butterfly valve T smart 721 GS DS cpl 304 EPDM on request on request on request 316L EPDM on request on request on...

Page 75: ...304 VMQ 224 961 40 224 961 41 224 961 42 316L VMQ 224 961 16 224 961 17 224 961 18 Butterfly valve T smart 722 GG SMS cpl 304 EPDM 224 949 46 224 949 47 224 949 50 316L EPDM 224 949 22 224 949 23 224...

Page 76: ...1 15 224 941 16 316L VMQ 224 941 06 224 941 07 224 941 08 Butterfly valve T smart 731 CS cpl 304 EPDM 224 911 30 224 911 31 224 911 32 316L EPDM 224 911 22 224 911 23 224 911 24 304 FKM 224 921 30 224...

Page 77: ...16 Parts list Butterfly valve 788 Intermediate flange version VV Fig 39 Parts list Butterfly valve 788 430BAL009990EN_2 30 01 2018 77...

Page 78: ...224 170 75 224 170 81 224 170 82 HNBR 224 170 89 224 170 89 224 170 95 224 170 96 VMQ 224 173 05 224 173 05 224 173 11 224 173 12 3 Round plug PE 922 338 922 338 922 338 922 338 4 Cheese head screw A2...

Page 79: ...3 224 170 84 224 170 85 HNBR 224 170 97 224 170 98 224 170 99 VMQ 224 173 13 224 173 14 224 173 15 3 Round plug PE 922 338 922 338 922 338 4 Cheese head screw A2 70 4x 902 136 6x 902 136 6x 902 136 M8...

Page 80: ...24 170 87 224 170 88 HNBR 224 173 02 224 173 03 224 173 04 VMQ 224 173 16 224 173 17 224 173 18 3 Round plug PE 922 338 922 339 922 339 4 Cheese head screw A2 70 8x 902 136 8x 902 133 8x 902 132 M8 x...

Page 81: ...224 170 75 224 170 75 224 170 76 HNBR 224 170 89 224 170 89 224 170 89 224 170 90 VMQ 224 173 05 224 173 05 224 173 05 224 173 06 3 Round plug PE 922 338 922 338 922 338 922 338 4 Cheese head screw A...

Page 82: ...170 78 224 170 79 224 170 80 HNBR 224 170 91 224 170 92 224 170 93 224 170 94 VMQ 224 173 07 224 173 08 224 173 09 224 173 10 3 Round plug PE 922 338 922 338 922 338 922 338 4 Cheese head screw A2 70...

Page 83: ...17 Dimension sheet T smart 7 Fig 40 Fig 41 Dimension sheet T smart 7 430BAL009990EN_2 30 01 2018 83...

Page 84: ...253 253 253 256 5 258 265 265 X1 DN X1 OD 273 273 273 273 273 273 276 5 278 285 286 A3 Manual actuator installation dimension X2 B DN B OD 78 78 78 78 78 78 87 94 103 101 Q 116 116 116 116 116 H2 DN...

Page 85: ...6x1 8 Tr 64 1x1 8 Internal DN 16 20 26 38 50 Internal OD 9 5 15 85 22 2 34 9 47 6 2c 1 Threaded flange SMS C7 1 OD 36 41 41 G7 1 OD Rd 40x1 6 Rd 60x1 6 Rd 70x1 6 Internal DN 16 20 26 38 50 Internal OD...

Page 86: ...4 5 278 5 282 294 5 292 310 324 X1 DN X1 OD 292 5 294 5 298 5 302 314 5 312 330 344 A3 Manual actuator installation dimension X2 B DN B OD 120 116 135 128 155 160 191 219 Q 116 160 160 220 220 H2 DN H...

Page 87: ...77 6x1 8 Tr 91 1x1 8 Tr 108 2x1 8 Internal DN 66 81 100 125 150 Internal OD 60 3 73 97 6 2c 1 Threaded flange SMS C7 1 OD 45 45 56 G7 1 OD Rd 85x1 6 Rd 98x1 6 Rd132x1 6 Internal DN 66 81 100 125 150 I...

Page 88: ...18 Dimension sheet Butterfly valve T smart 7 VV Fig 42 Fig 43 Dimension sheet Butterfly valve T smart 7 VV 430BAL009990EN_2 88 30 01 2018...

Page 89: ...103 101 D actuator 88 9 88 9 88 9 88 9 88 9 H1 DN H1 OD 253 253 253 253 253 253 256 5 258 265 265 X1 DN X1 OD 273 273 273 273 273 273 276 5 278 285 286 A3 Manual actuator installation dimension X2 B...

Page 90: ...160 191 219 D actuator 88 9 88 9 88 9 114 3 114 3 H1 DN H1 OD 272 5 274 5 278 5 282 294 5 292 310 324 X1 DN X1 OD 292 5 294 5 298 5 302 314 5 312 330 344 A3 Manual actuator installation dimension X2 B...

Page 91: ...19 Dimension sheet Butterfly valve T smart 7 flanges Fig 44 Dimension drawing BFV 7 seals Dimension sheet Butterfly valve T smart 7 flanges 430BAL009990EN_2 30 01 2018 91...

Page 92: ...DM 224 170 69 50 0 66 0 22 5 FKM 224 170 83 HNBR 224 170 97 VMQ 224 173 13 DN 65 EPDM 224 170 70 66 0 83 2 25 0 FKM 224 170 84 HNBR 224 170 98 VMQ 224 173 14 DN 80 EPDM 224 170 71 81 0 99 0 28 0 FKM 2...

Page 93: ...5 OD EPDM 224 170 62 34 9 49 7 21 5 FKM 224 170 76 HNBR 224 170 90 VMQ 224 173 06 2 OD EPDM 224 170 63 47 6 63 0 22 5 FKM 224 170 77 HNBR 224 170 91 VMQ 224 173 07 2 5 OD EPDM 224 170 64 60 3 77 0 25...

Page 94: ...Short designation according to DIN ISO 1629 Ethylene Propylene Diene Rubber F Unit of measurement of temperature degree Fahrenheit FKM Material designation short designation according to DIN ISO 1629...

Page 95: ...P Self learning installation During commissioning and maintenance the SET UP procedure carries out all the necessary settings for the generation of messages AF Specifications for the size of spanners...

Page 96: ......

Search results

Summary of Contents for T-smart 7

Reviews:

Related manuals for T-smart 7

Brands by name

Popular brands

GEA T-smart 7, Operating Instruction

Search results

Summary of Contents for T-smart 7

Reviews:

Related manuals for T-smart 7

Brands by name

Popular brands