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Bailey infi 90 E96-202, Инструкция по эксплуатации

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INTRODUCTION

I-E96-202B   

6 - 1

SECTION 6 - MAINTENANCE

INTRODUCTION

The reliability of any stand-alone product or control system is
affected by the maintenance of the equipment. Bailey Controls
Company recommends that all equipment users practice a pre-
ventive maintenance program that will keep the equipment
operating at an optimum level.

This section presents procedures that the customer should be
able to perform on-site. These preventive maintenance proce-
dures should be used as guidelines to assist you in establishing
good preventive maintenance practices. Select the minimum
steps required to meet the cleaning needs of your system.

Personnel performing preventive maintenance should meet the
following qualifications.

•

Maintenance personnel should be qualified electrical tech-
nicians or engineers that know the proper use of test equip-
ment.

•

Maintenance personnel should be familiar with the
IMMFP02 Multi-Function Processor Module (MFP), have
experience working with process control systems, and
know what precautions to take when working on live AC
systems.

PREVENTIVE MAINTENANCE SCHEDULE

Table 

6-1

 is the preventive maintenance schedule for the MFP

module. The table lists the preventive maintenance tasks in
groups according to their specified maintenance interval. Some
tasks in Table 

6-1

 are self explanatory. Instruction for tasks

that require further explanation are covered under

 

PREVEN-

TIVE MAINTENANCE PROCEDURES

.

NOTE:  The preventive maintenance schedule is for general pur-
poses only. Your application may require special attention.

WARNING

Wear eye protection whenever working with cleaning solvents.
When removing solvents from printed circuit boards using
compressed air, injury to the eyes could result from splashing
solvent as it is blown off the printed circuit board.

AVERTISSEMENT

Portez toujours des lunettes de protection lorsque vous uti-
lisez des solvants de nettoyage. L'air comprimé servant à
enlever le solvant des cartes de circuits imprimés provoque
des éclaboussures qui risquent d'atteindre les yeux.

Содержание infi 90 E96-202

Страница 1: ... Process Control and Automation Solutions from Elsag Bailey Group E96 202 Multi Function Processor Module IMMFP02 ...

Страница 2: ...MENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FRÉQUENCE RADIO DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L UTILISATION DU MATÉ RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE PERTURBATIONS DU PROCÉDÉ L ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L ASPECT SÉCURITAIRE...

Страница 3: ...peeds and storage capabilities necessary for advanced control applications The IMMFP02 module is a user configurable device that receives process input and out put through a variety of analog and digital I O modules This instruction manual provides information about how the IMMFP02 module functions and how to install configure operate and troubleshoot the module ...

Страница 4: ... 7 1 Original 8 1 Original A 1 through A 4 Original B 1 through B 6 Original C 1 through C 5 Original D 1 through D 5 Original Index 1 through Index 2 Original When an update is received insert the latest changed pages and dispose of the super seded pages NOTE On an update page the changed text or table is indicated by a vertical bar in the outer mar gin of the page adjacent to the changed area A ...

Страница 5: ...e or fatal shock p 3 7 Wear eye protection whenever working with cleaning solvents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from splashing solvent as it is blown off the printed circuit board p 6 1 SPECIFIC CAUTIONS Never operate the MFP module with the machine fault timer circuit disabled jumper pins connected Unpredictable module ou...

Страница 6: ...ctrocution sérieuse ou fatale p 3 7 Portez toujours des lunettes de protection lorsque vous utilisez des solvants de nettoyage L air comprimé servant à enlever le solvant des cartes de circuits imprimés provoque des éclaboussures qui ris quent d atteindre les yeux p 6 1 ATTENTION D ORDRE SPECIFIQUE N utilisez jamais un module MFP sans l usage de sa minuterie de détection de défaillance c est à dir...

Страница 7: ...e or fatal shock p 3 7 Wear eye protection whenever working with cleaning solvents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from splashing solvent as it is blown off the printed circuit board p 6 1 SPECIFIC CAUTIONS Never operate the MFP module with the machine fault timer circuit disabled jumper pins connected Unpredictable module ou...

Страница 8: ...ctrocution sérieuse ou fatale p 3 7 Portez toujours des lunettes de protection lorsque vous utilisez des solvants de nettoyage L air comprimé servant à enlever le solvant des cartes de circuits imprimés provoque des éclaboussures qui ris quent d atteindre les yeux p 6 1 ATTENTION D ORDRE SPECIFIQUE N utilisez jamais un module MFP sans l usage de sa minuterie de détection de défaillance c est à dir...

Страница 9: ...MA SECTION 2 3 CONTROLWAY 2 3 REDUNDANCY LINK 2 4 STATION LINK 2 4 SECTION 3 INSTALLATION 3 1 INTRODUCTION 3 1 SPECIAL HANDLING 3 1 UNPACKING AND INSPECTION 3 2 SETUP AND PHYSICAL INSTALLATION 3 2 Dipswitch SW3 Settings 3 2 Dipswitch SW4 Settings 3 4 Special Operations 3 5 Jumpers J1 through J5 3 6 PREPARING THE MODULE MOUNTING UNIT 3 7 Dipshunts 3 7 Controlway Cable 3 8 INSTALLING THE TERMINATION...

Страница 10: ... Cleaning 6 2 General Cleaning and Washing 6 3 Edge Connector Cleaning 6 3 Checking Connections 6 3 SECTION 7 REPAIR REPLACEMENT PROCEDURES 7 1 INTRODUCTION 7 1 MODULE REPLACEMENT PROCEDURE 7 1 TERMINATION UNIT OR MODULE REPLACEMENT PROCEDURES 7 1 SECTION 8 SUPPORT SERVICES 8 1 INTRODUCTION 8 1 REPLACEMENT PARTS AND ORDERING INFORMATION 8 1 TRAINING 8 1 TECHNICAL DOCUMENTATION 8 1 APPENDIX A QUICK...

Страница 11: ...e MFP Module C 5 D 1 DTE Jumper Configuration for NIMP01 Termination Module D 2 D 2 DCE Jumper Configuration for NIMP01 Termination Module D 2 D 3 NIMP01 Nonhandshake Jumper Configuration D 3 D 4 NIMP01 Loopback Jumper Configuration D 3 D 5 NIMP01 Jumpers J5 through J10 Configuration D 3 D 6 NIMP01 Jumpers J14 through J17 Configuration D 4 D 7 NIMP01 Connector Assignments and Jumper Locations D 4 ...

Страница 12: ... Field Descriptions of the IMMFP02 Module Status Report 5 11 6 1 Preventive Maintenance Schedule 6 2 8 1 Spare Parts List 8 1 A 1 IMMFP02 Dipswitch SW3 Settings A 1 A 2 IMMFP02 Dipswitch SW4 Settings A 1 A 3 IMMFP02 Jumper J5 Settings A 2 A 4 IMMFP02 Module Error Codes A 2 A 5 Other IMMFP02 Module LED Conditions A 4 B 1 Legend of Symbols B 2 B 2 Backup Cycle B 3 B 3 Primary Cycle B 5 ...

Страница 13: ... the configure mode it is possible to edit existing or add new control algorithms In this mode the MFP module does not execute control algorithms If the MFP module finds an error while in execute mode it auto matically goes into error mode Refer to the Section 4 of this instruction for operating mode details A one megabaud CPU to CPU communication link allows the MFP module to accommodate redundan...

Страница 14: ...ED These LEDs display operat ing information A small hole directly below the window pro vides access to the combination stop reset pushbutton Besides locking the module in place the faceplate also protects the circuit components and promotes proper air flow within the cabinet Figure 1 1 Example IMMFP02 Module Applications TP36096B INNIS01 INNPM01 CONTROLWAY I O EXPANDER BUS I O IMCIS02 NTCS04 NTMP...

Страница 15: ...support Two general purpose serial channels Direct memory access circuitry 512 kilobytes of RAM memory 256 kilobytes of NVRAM memory INSTRUCTION CONTENT This manual consists of eight sections and four appendices Introduction This section provides an overview of the module a description of the hardware a glossary of unique terms and a table of physical electrical and environmental specifications De...

Страница 16: ...ule is operating 1 Read and perform all steps in Section 3 2 Thoroughly read Section 4 before applying power to the module 3 Refer to Section 5 if a problem occurs This section will help to diagnose and correct a problem 4 Refer to Section 6 for scheduled maintenance require ments 5 Go to Section 7 to find instructions on how to replace the module 6 Refer to Section 8 for replacement part and warr...

Страница 17: ...ommunication link Used to transfer informa tion between intelligent modules within a process control unit Dipswitch A dual in line package that contains switches EWS Engineering work station Executive Block Fixed function block that determines overall module operating characteristics Function Block The occurrence of a function code at a block address of a module Function Code An algorithm which ma...

Страница 18: ...rate of up to 19 2 kbaud Station Support Sixty four 40 kbaud serial stations IISAC01 or eight 5 kbaud serial stations NDCS03 or NDIS01 Redundant Communication Link Rate and Type 1 Mbaud serial link Electromagnetic Radio Frequency Interference Values not available at this time Keep cabinet doors closed Do not use communication equipment any closer than 2 meters from the cabi net Programmability C B...

Страница 19: ...tem instructions and function code library of the microprocessor reside in read only memory ROM Since the microprocessor is responsible for overall module operation it communicates with all the functional blocks The microprocessor also constantly triggers the machine fault timer MFT circuit If the microprocessor or module software fails and the MFT circuit is not reset the MFT Figure 2 1 IMMFP02 M...

Страница 20: ...ROM memory holds the operating system instructions for the microprocessor The RAM memory pro vides temporary storage and a copy of the module configura tion The NVRAM memory holds the module configuration control strategy designed with function codes The ability to retain information when power is lost makes this type of mem ory unique Back up batteries in the NVRAM device that keep the memory act...

Страница 21: ...ates these communication channels This optical isolation eliminates the need to tie chassis ground to system common and alleviates the potential of damage from ground currents One channel can also be used as a RS 485 connection DMA SECTION The microprocessor sets this section for direct memory access or DMA The DMA section allows data being received or trans mitted over the various communication p...

Страница 22: ...process interruption provided there is no excessive checkpoint overrun caused by the function block configuration NOTE Firmware revision levels must be the same in the primary and secondary MFP modules If the firmware revision level is differ ent and a failover occurs the redundant MFP module may operate erratically STATION LINK The station link controls the serial communication between the MFP mo...

Страница 23: ...the module bus SPECIAL HANDLING Observe these steps when handling electronic circuitry NOTE Always use Bailey Controls field static kit part number 1948385_1 consisting of two wrist straps ground cord assembly alligator clip and static dissipating work surface when working with the modules The kit is designed to connect the technician and the static dissipating work surface to the same ground poin...

Страница 24: ... MFP module After installing the MFP module a function block con figuration must be created to define the functions the module will perform This configuration can be created in the module itself or can be created using a configuration tool e g CAD TXT EWS and then downloaded to the module The MFP module has two configurable dipswitches and five jumpers Each dipswitch has eight poles See Figure 3 1...

Страница 25: ...ules within a process control unit must be set to com municate on either the Controlway or module bus Figure 3 1 IMMFP02 Module Layout P3 P2 1 2 3 4 5 6 7 8 P1 TP50330B O N 1 2 3 4 5 6 7 8 O N SW 4 JUMPERS AND POSTS MACHINE FAULT TIMER JUMPER PO STS SW 3 J1 J2 J3 J4 J5 30 VDC SYSTEM DEFAULT CO NTROLW AY J5 J5 Table 3 1 IMMFP02 Dipswitch SW3 Settings Pole Setting Function User Setting 1 0 Normal ru...

Страница 26: ...section for explanation 2 0 Disable on line configuration 1 Enable on line configuration 3 0 Perform NVRAM checksum routine 1 Inhibit NVRAM checksum routine 1 4 0 Perform ROM checksum routine 1 Inhibit ROM checksum routine 1 5 0 Reserved for future options Use this setting for normal operations even though it performs no function at this time 1 Reserved for future options Do not use this setting 6...

Страница 27: ...e the module is reset thereby increasing the startup time This increase becomes more substantial as the size of the configuration increases Therefore do not leave this option enabled longer than necessary Disabling this option stops any further compacting operations It does not uncompact any previously compacted configuration Table 3 3 IMMFP02 Dipswitch SW4 Normal Operation Settings continued Pole...

Страница 28: ... again 7 Set pole 1 to the closed on position 8 Set poles 2 through 8 in accordance with Table 3 3 9 Insert the module into its assigned slot The module will enter configure mode Jumpers J1 through J5 There are five jumpers on the MFP circuit board See Figure 3 1 for jumper locations Jumpers J1 through J4 direct signals to the termination unit or module These jumpers are factory set with pin one a...

Страница 29: ...th one MFP mod ule One dipshunt goes between each module slot to maintain continuity Remove any dipshunts that would connect the MFP module to any module slots not associated with the MFP mod ule Table 3 5 IMMFP02 Jumpers J1 through J5 Settings Jumper Setting Function User Setting J1 1 2 Factory setting Do not change this setting J2 1 2 J3 1 2 J4 1 2 J5 1 2 Disconnects Controlway for operation in ...

Страница 30: ...one cabinet The number of interconnected module mounting units Controlway or module bus should be kept to a min imum to avoid crosstalk and interference You cannot cable link Controlways in separate cabinets INSTALLING THE TERMINATION UNIT OR MODULE Refer to the NTMP01 termination unit product instruction or the NIMP01 and NIMP02 termination module product instruc tion for information about how to...

Страница 31: ...he rear of the module mounting unit slot assigned to the MFP module 4 Push the termination module into the termination mount ing unit until it seats in the termination module connector INSTALLING THE MODULE To determine if the module mounting unit uses 30 VDC 1 Locate the 30 VDC faston It is the second faston from the top when viewing the module mounting unit from the rear CAUTION Never operate th...

Страница 32: ...rs NOTE If installing the MFP module under power verify the status LED illuminates red momentarily and then illuminates green If these events do not occur refer to Section 5 for corrective action 3 Turn the 2 latching screws 1 2 turn to lock the module in place The module is locked in place when the open end of the slots on the latching screws face the center of the faceplate CAUTION To avoid pote...

Страница 33: ...t panel LEDs will illuminate red 2 The status LED will change from red to green 3 LEDs 1 through 6 will turn off During start up of secondary modules the front panel LEDs will go through the following sequence 1 All front panel LEDs will illuminate red 2 The status LED will change from red to green 3 All LEDs will turn off 4 LED 7 will illuminate red and then turn off 5 LED 8 will illuminate red I...

Страница 34: ...rtain sequence This sequence corresponds to an error code Refer to Table 5 1 to interpret the error code Please note that LEDs one through eight illuminate during module start up This is normal operation and means that the module is not yet on line Red Green Status LED The status LED is a two color red and green LED It shows the MFP module operating condition There are four possible oper ating con...

Страница 35: ...n the primary and secondary MFP modules If the firmware revision levels are different and a failover occurs the redundant MFP module may operate erratically The stop reset switch is a two function switch It stops the module in an orderly manner thereby preventing glitches on the bus It also resets the MFP module This switch is accessi ble through the opening on the faceplate See Figure 4 1 for the...

Страница 36: ...pplications Manual This contains all of the information needed to design a control strategy The second docu ment is the instruction manual for the particular configuration tool e g CAD TXT EWS being used This instruction manual explains the steps required to download control strategies into the MFP mod ule memory Execute Mode The execute mode is the normal mode of operation In this mode the MFP mo...

Страница 37: ...0 1 Configuration error undefined block is referenced Check the configuration for any faulty block references and correct any found Execute the configuration after making the corrections 06 0 0 0 0 0 1 1 0 Configuration error data type mismatch Check the configuration for any command referencing an invalid data type Execute the configuration after making the corrections 08 0 0 0 0 1 0 0 0 Trip blo...

Страница 38: ... address 20 0 0 1 0 0 0 0 0 C program format error Check correct and rerun the C program 21 0 0 1 0 0 0 0 1 File system error 22 0 0 1 0 0 0 1 0 Invoke C error 23 0 0 1 0 0 0 1 1 User write violation 24 0 0 1 0 0 1 0 0 C program stack overflow 28 0 0 1 0 1 0 0 0 User defined function UDF block number reference invalid Check the configuration for reference to invalid function block Fix the block re...

Страница 39: ...tion not specifically addressed in this table Table 5 2 Other IMMFP02 Module LED Conditions LED Condition Corrective Action Status OFF Check power Check module seating or try another module mounting unit slot If power and seating are okay remove the MFP module and replace with identi cally configured module RED Press stop reset switch If LED remains red remove the MFP module and replace with ident...

Страница 40: ...BLE W ITH NO CROS SOVERS CONNEC T TU P5 OR P 6 TO COMPUTER NKM R02 CABLE CO N NEC T S T M P5 O R P6 T O CO M PUT ER DO T M T U JUM PER SET T IN G S MAT C H APPLICAT IO N SET JU MPER S FO R APPLICAT IO N YES NO YES NO YES YES NO REPLAC E C AB LE W ITH CA BLE HAV ING STRA IGHT PIN TO P IN C ONNEC TION BETW EEN D B 25 CONNEC TORS REPLAC E CABLE W IT H NKM R02 TP36176A IS T U T M C ABLE IN ST ALLED AN...

Страница 41: ...OWER SYSTEM REFER TO APPLICABLE INSTRUCTIONS STATUS LED RED YES YES YES YES NO NO NO NO ERROR CODE DISPLAYED REMOVE MACHINE FAULT TIMER JUMPER FROM MFP MODULE STATUS LED RED DONE START STATUS LED OFF POWER ON NO NO NO YES YES YES STATUS LED ORANGE STATUS LED GREEN REPLACE MFP MODULE REPLACE MFP MODULE RESET MFP MODULE Table 5 3 IMMFP02 Connector P1 Pin Assignments Pin Signal Pin Signal 1 5 VDC 2 5...

Страница 42: ...MFP02 Connector P2 Pin Assignments Pin Signal Pin Signal 1 Data Bit 1 2 Data Bit 0 3 Data Bit 3 4 Data Bit 2 5 Data Bit 5 6 Data Bit 4 7 Data Bit 7 8 Data Bit 6 9 Bus Clock 10 Synchronization 11 Reserved 12 Reserved NOTE All data bits are true low Table 5 5 IMMFP02 Connector P3 Pin Assignments Pin Signal Pin Signal 1 DCS A 16 DCS A 2 DCS B 17 DCS B 3 Redundancy Transmit 18 Redundancy Transmit 4 Re...

Страница 43: ...gnostic test to be exe cuted and how it will be executed Figure 5 3 defines the func tion of each position of dipswitches SW3 and SW4 Pole one of dipswitch SW4 selects the LED display mode The pass fail display mode uses LEDs one through eight to display a combination of incrementing pass and fail counters LEDs one through four indicate the number of passes successfully completed and LEDs five thr...

Страница 44: ...DULE ADDRESS TEST ID HALT ON ERROR ON DISABLED OFF ENABLED OFF PASS FAIL DISPLAY ON TEST NUMBER DISPLAY TP21168A UNUSED BUS MODE OFF MODULE BUS ON CONTROLWAY DIAGNOSTIC MODE OFF ENABLED ON DISABLED DIPSWITCH SW4 Table 5 8 Diagnostic Tests Test Name Test ID Description Switches and LEDs 00 Byte value of all dipswitches are exclusive OR d together Results are displayed on LEDs Status LED is OFF for ...

Страница 45: ...he I O expander bus to initiate an interrupt SAC DCS Link 13 23 Two MFP modules transmit and receive messages from each other over TU TM redundancy link Primary module test is 13 Backup module test is 23 Redundancy Link 14 24 Two MFP modules transmit and receive messages from each other over TU TM or NKMP03 redundancy link Primary mod ule test is 14 Backup module test is 24 Unused 15 1F Group Test...

Страница 46: ...d dipswitch S4 pole one closed the status LED turns red for approximately one second after the test status is displayed For group tests diagnostic tests 10 hex and 20 hex each test is run in numerical order On a failure the test number that failed is displayed when the test number display mode is selected A failure of a test within the group terminates the group test at that point All tests after ...

Страница 47: ...Field Value Description Byte 1 ES Error summary 0 good 1 errors 1 MODE Module mode 00 configuration 01 error 11 exe cute 1 MODULE TYPE Module type code 15 enhanced status Byte 2 FTX First time in execute 0 no 1 yes 1 BAC Backup MFP status 0 good 1 bad 1 RIO Summary remote I O status 0 good 1 bad 1 LIO Summary local I O status 0 good 1 bad 1 CFG On line configuration changes being made 0 no 1 yes 1...

Страница 48: ...module has failed and the redundant MFP module configuration is not current 10 The primary MFP module has failed and the SRAM data in the redundant MFP module is not current Byte 6 Extended module type 24 IMMFP01 IMMFP02 IMMFP03 Byte 7 CWA Controlway bus A 80 failure CWB Controlway bus B 40 failure Byte 14 Nomenclature 01 IMMFP01 02 IMMFP02 03 IMMFP03 Byte 15 Revision letter ASCII letter Byte 16 R...

Страница 49: ...nction Processor Module MFP have experience working with process control systems and know what precautions to take when working on live AC systems PREVENTIVE MAINTENANCE SCHEDULE Table 6 1 is the preventive maintenance schedule for the MFP module The table lists the preventive maintenance tasks in groups according to their specified maintenance interval Some tasks in Table 6 1 are self explanatory...

Страница 50: ...it board cleaning and wash ing cleaning edge connectors and circuit board laminate between edge connectors Use the procedures that meet the needs of each circuit board Remove all dust dirt oil corrosion or any other contaminant from the circuit board Do all cleaning and handling of the printed circuit boards at static safe work stations Observe the steps listed under SPE CIAL HANDLING in Section 3...

Страница 51: ...20 distilled water 2 Soak a lint free cloth with the solvent mixture 3 Work the cloth back and forth parallel to the edge connec tor contacts 4 Repeat with a clean cloth that is soaked with the solvent mixture 5 Dry the edge connector contact area by wiping with a clean lint free cloth To clean tarnished or deeply stained edge connector contacts 1 Use an Eberhard Faber 400A pink pearl eraser or eq...

Страница 52: ... loose it will be tightened If the connection is tight the tightening action will verify that it is secure There must not be any motion done to loosen the connection NOTE Power to the cabinet must be off while performing this pre ventive maintenance task Check and verify that all cable connections are secure ...

Страница 53: ...from a redundant configuration An operational primary MFP module must halt operation before control passes to the secondary MFP module 1 Turn the 2 latching screws 1 2 turn either way to release them 2 Grasp the screws and pull the module out 3 Set dipswitches SW3 and SW4 and jumper J5 on the replacement MFP module to match the settings of the removed MFP module 4 Hold the MFP module by the facepl...

Страница 54: ...thout commercial descriptions from the nearest Bailey Controls Company sales office TRAINING Bailey Controls has a modern training facility available for training your personnel On site training is also available Con tact a Bailey Controls Company sales office for specific infor mation and scheduling TECHNICAL DOCUMENTATION Additional copies of this manual or other Bailey Controls Com pany manuals...

Страница 55: ...ed 4 8 0 31 Controlway or module bus address NOTE 0 CLOSED or ON 1 OPEN or OFF Table A 2 IMMFP02 Dipswitch SW4 Settings Pole Setting Function 1 0 Disable special operations 1 Enable special operations Refer to Special Opera tions in Section 3 for explanation 2 0 Disable on line configuration 1 Enable on line configuration 3 0 Perform NVRAM checksum routine 1 Inhibit NVRAM checksum routine 1 4 0 Pe...

Страница 56: ...ly Network 90 systems that supply 30 VDC Communication is restricted to module bus in this position 2 3 Allows communication over the Controlway or module bus Table A 4 IMMFP02 Module Error Codes Code LED 8 7 6 5 4 3 2 1 Condition 01 0 0 0 0 0 0 0 1 NVRAM memory checksum error 02 0 0 0 0 0 0 1 0 Analog input calibration error 03 0 0 0 0 0 0 1 1 I O module status bad 05 0 0 0 0 0 1 0 1 Configuratio...

Страница 57: ...2D 0 0 1 0 1 1 0 1 Missing UDF auxiliary 2E 0 0 1 0 1 1 1 0 UDF compiler and firmware incom patible 2F 0 0 1 0 1 1 1 1 BASIC program error 30 0 0 1 1 0 0 0 0 Primary module active during failover attempt 31 0 0 1 1 0 0 0 1 Memory or CPU fault 32 0 0 1 1 0 0 1 0 Address or bus error 33 0 0 1 1 0 0 1 1 Illegal instruction 34 0 0 1 1 0 1 0 0 Internal error trace privilege vio lation 35 0 0 1 1 0 1 0 ...

Страница 58: ...er improper module seating or defective module RED Module not properly seated or module defective GREEN None normal condition 7 8 OFF No power improper module seating or defective module RED None indicates primary module 8 OFF No power improper module seating or defective module RED None indicates backup module in redundant con figuration ...

Страница 59: ...ation in the backup MFP module it uses the current values of all process outputs in the primary MFP module This feature permits bumpless transfer of control to the new configuration SETUP Redundant MFP modules must have two consecutive module bus or Controlway addresses n and n 1 where n is the pri mary address n 1 is the backup Configure both modules of the redundant pair with the same module bus...

Страница 60: ...tatus condition arises for the given step of the on line configuration cycle The Modify Mode menu of the CAD TEXT software package contains the prob lem report option Do not reset a primary MFP module before the LEDs or module status byte of the backup MFP module indicates that it is avail able Resetting the primary MFP module before verifying the backup module is available could result in unpredi...

Страница 61: ... is in configure mode NOTE When configuring the backup MFP module the following rules are strictly enforced by the module Blocks can only be added in the block space at segment end A block existing in the primary MFP module cannot be deleted A specification change cannot be made to a block already existing in the pri mary MFP module if that change will affect the module RAM utilization factor chan...

Страница 62: ...t The status indicated in Steps 6 7 and 8 might not be seen depending on the actual step transition times The important status to wait for is indicated by Step 9 After the checkpoint data is updated the backup MFP module is ready to take over the duties of the primary MFP module n 01xx0x0x n 1 11xx1x0x 8 The backup MFP module requests the primary MFP module to shut down and assume the role of a ho...

Страница 63: ...FG CONFIGURATION MODE ERR ERROR MODE LOSS OF BUS CLOCK BUSCLK Table B 3 Primary Cycle Primary Backup Procedure n 01xx0x0x n 1 10xx1x0x 1 The primary MFP module is actively controlling the process This represents the same juncture as Step 5 of the backup cycle n 1 01xx0x0x n 11xx1x0x 2 When the shutdown request is received from the backup MFP module Step 8 of the backup cycle the primary MFP module...

Страница 64: ...data is complete the primary MFP module is now serving as the backup MFP module and is ready to take over the control process with the updated configuration The primary cycle is complete This represents the same juncture as Step 10 of the backup cycle Table B 3 Primary Cycle continued Primary Backup Procedure Figure B 2 Primary MFP Module Operating Cycle 4 BACKUP EXT BUSCLK BUSCLK 5 BACKUP EXT KEY...

Страница 65: ...rations for jumpers J14 through J17 Figure C 7 shows the NTMP01 connector assignments and jumper locations Figure C 8 shows the cable connections for redun dant MFP modules Figure C 9 shows the cable connections for a single MFP module Jumpers J11 and J12 are storage posts for extra jumpers Jumper J13 is normally set with pins one and two connected This connects the cable shielding pin of connecto...

Страница 66: ...r NTMP01 Termination Unit Figure C 3 NTMP01 Nonhandshake Jumper Configuration RXD TP25052B RXD A TXD A TXD CTS A CTS RTS A RTS DB25 3 DB25 2 DB25 4 DB25 5 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 RXD TP22115A RXD A TXD A TXD CTS A CTS RTS A RTS DB25 3 DB25 2 DB25 4 DB25 5 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 ...

Страница 67: ...guration RXD TP22116A RXD A TXD A TXD CTS A CTS RTS A RTS DB25 3 DB25 2 DB25 4 DB25 5 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 12 V 1 2 2 2 1 1 DSR DCD DTR 2 1 PROT GND GND DB25 6 DB25 8 DB25 20 DB25 1 DB25 7 NOTE JUMPERS J3 J8 J9 AND J10 RELATE TO THE P6 CONNECTOR JUMPERS J4 J5 J6 AND J7 RELATE TO THE P5 CONNECTOR J6 AND J8 J5 AND J9 J7 AND J10 J4 AND J3 TP22140A ...

Страница 68: ... 33 34 25 4 P8 26 3 P8 1 2 3 1 2 3 1 2 3 1 2 3 CTSB J14 P1 P1 J15 CTSB P1 J16 P8 1 DIGIN 1 P1 P8 J17 2 DIGIN 1 33 34 25 4 P8 26 3 P8 1 2 3 1 2 3 1 2 3 1 2 3 HANDSHAKE DIGITAL I O P5 P8 PRINTER PORT TERMINAL PORT J2 J4 J5 J6 J7 J12 SPARE P7 P3 P4 CR2 CR1 MFP1 ACTIVE MFP2 ACTIVE P1 P2 J16 J17 TP25067B J13 STATION COM A STATION COM B J18 MFP2 MFP1 E1 E2 E3 COM 24 V J14 J15 P6 FUSE F1 J1 J3 J9 J8 J10 ...

Страница 69: ...ND P7 CANNOT BE USED AT THE SAME TIME TO NTCS04 CABLE REQUIRED ONLY IF STATIONS ARE USED P3 P2 P1 P3 P2 IMMFP0_ REDUNDANT IMMFP0_s WITH OR WITHOUT STATIONS NDCS03 IISAC01 AND OR NDIS01 AND WITH RS 232 C PORTS P1 P3 P2 IMMFP0_ NKTU01 NKTU11 NKSE01 NKSE11 NKSE01 NKSE11 P2 P1 NTMP01 P5 P6 P8 P7 P4 P3 RS 232 C PORTS RS 485 PORT TP36173A NOTE P5 AND P7 CANNOT BE USED AT THE SAME TIME TO NTCS04 CABLE RE...

Страница 70: ...the jumper for jumpers J5 through J10 Figure D 6 shows the jumper configurations for jumpers J14 through J17 Figure D 7 shows the NIMP01 connector and jumper locations Figure D 8 shows the cable connections for redundant MFP modules Figure D 9 shows the cable connections for a single MFP module Jumpers J11 and J12 are storage posts for extra jumpers Jumper J13 is normally set with pins one and two...

Страница 71: ...or NIMP01 Termination Module Figure D 2 DCE Jumper Configuration for NIMP01 Termination Module RXD TP22148A RXD A TXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB9 8 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 RXD TP22147A RXD A TXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB9 8 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 ...

Страница 72: ...149A RXD A TXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB9 8 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 RXD TP22150A RXD A TXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB9 8 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 TP22118A 12 V 1 2 2 2 1 1 DSR DCD DTR DB9 6 NOTE JUMPERS J20 J8 J9 AND J10 RELATE TO THE P6 CONNECTOR JUMPERS J19 J6 J5 AND J7 RELATE TO THE P5 CONNECTOR J6 AND J8 J5 AND J9 J7 AND J10 DB9...

Страница 73: ...26 3 P8 1 2 3 1 2 3 1 2 3 1 2 3 CTSB J14 P1 P1 J15 CTSB P1 J16 P8 1 DIGIN 1 P1 P8 J17 2 DIGIN 1 33 34 25 4 P8 26 3 P8 1 2 3 1 2 3 1 2 3 1 2 3 HANDSHAKE DIGITAL I O CHASSIS GROUND SYSTEM COMMON RS 485 PORT LINK B LINK A DIGITAL INPUT SERIAL LINK FOR STATIONS IF REQUIRED P2 FUSE F1 NIMP02 REDUNDANCY CABLES ATTACH HERE P11 P1 P7 J12 J16 J17 J14 J15 J19 J6 J5 J7 J20 J8 J9 J10 J13 J18 P5 J2 J1 J11 SPAR...

Страница 74: ...LINK FOR STATIONS IF REQUIRED SERIAL LINK FOR STATIONS IF REQUIRED TO NICS01 NOTE P5 AND P7 CANNOT BE USED AT THE SAME TIME RS 485 PORTS RS 485 PORT LINK B LINK A LINK B LINK A TP36175A REDUNDANT IMMFP0_s WITH OR WITHOUT STATIONS NDCS03 IISAC01 AND OR NDIS01 AND WITH RS 232 C PORTS P1 P3 P2 IMMFP0_ P3 NKTU02 NKTU12 NIMP01 P2 P11 P1 P7 P6 P5 P4 RS 232 C PORTS SERIAL LINK FOR STATIONS IF REQUIRED NO...

Страница 75: ...stics 5 6 Dipswitch positions 5 8 Test results 5 9 Tests 5 8 Dipshunts 3 7 Dipswitches IMDSM05 S3 5 7 S4 5 7 S5 5 7 IMMFP02 SW3 3 2 5 7 A 1 SW4 3 4 5 8 A 1 Documentation 8 1 E Error codes 5 1 A 2 Error mode 4 4 Example applications 1 2 C 5 D 5 Execute mode 4 4 F Faceplate 1 2 4 2 Function blocks 1 1 4 4 Function codes 1 1 4 4 G Glossary 1 5 H Hardware configuration 3 2 A 1 Hardware description 1 1...

Страница 76: ...tion unit configuration C 1 NTMP01 termination unit layout C 4 O On line configuration B 1 P Parts ordering information 8 1 Q Quick reference information A 1 R Redundancy 2 4 References 1 4 RS 232 C 1 6 5 8 C 5 D 5 RS 485 1 6 C 5 D 5 S Serial port troubleshooting 5 4 Software configuration 4 4 Spare parts list 8 1 Special handling precautions 3 1 Special operations 3 5 Special terms 1 5 Specificat...

Страница 77: ...ny Wickliffe Ohio Phone 1 216 585 8500 Telefax 1 216 585 8756 Canada Elsag Bailey Canada Inc Burlington Ontario Phone 1 905 639 8840 Telefax 1 905 639 8639 Mexico Bailey Mexico S A de C V Naucalpan Phone 52 5 557 6100 Telefax 52 5 557 7022 Venezuela Bailey de Venezuela SA Valencia Phone 58 41 329 196 Telefax 58 41 327 632 France Elsag Bailey S A Massy Phone 33 1 64 47 2000 Telefax 33 1 64 47 2016 ...

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