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5.4.

Accessories for assembly

5.4.1.

Stem protection tube for rising valve stem

Figure 19: Assembly of the stem protection tube

[1]

Protective cap for stem protection tube (fitted)

[1]*

Option: Protective cap made of steel (screwed)

[2]

Stem protection tube

[3]

V-seal

Procedure

Seal all threads with hemp, Teflon tape, sealing agent or thread sealing mater-
ial.

Screw stem protection tube [2] into thread and tighten it firmly.

Information: For stem protection tubes made of two or more segments, all
parts have to be thoroughly screwed together.

Figure 20: Protection tube made of segments with threaded sleeves (>900 mm)

[2]

Segment of stem protection tube

[3]

V-seal

[4]

Threaded sleeve

Push down the sealing ring [3] onto the housing.

Information: For mounting segments, push down seals of segments down to
the sleeve (connecting piece).

Check whether protective cap [1] for stem protection tube is available, in perfect
condition and tightly placed on or screwed to the tube.

Risk of bending or oscillation of protection tubes exceeding a length of 2 m!

Risk of damage at stem and/or protection tube.

→

Secure protection tubes exceeding 2 m by an appropriate support.

SAVEx 07.2 – SAVEx16.2/SARVEx 07.2 – SARVEx16.2 Control unit: electronic (MWG)

Assembly

ACVExC 01.2 Non-Intrusive

Содержание SARVEx 07.2

Страница 1: ...TCP IP Foundation Fieldbus HART Multi turn actuators SAVEx 07 2 SAVEx16 2 SARVEx 07 2 SARVEx16 2 Control unit electronic MWG with actuator controls ACVExC 01 2 Non Intrusive Multiport valve version As...

Страница 2: ...14 4 1 Transport 15 4 2 Lagerung 16 4 3 Verpackung 17 5 Assembly 17 5 1 Mounting position 17 5 2 Handwheel fitting 17 5 3 Mount actuator to valve 18 5 3 1 Overview of output drive types 18 5 3 2 Outp...

Страница 3: ...7 5 1 Language change 53 8 Indications 53 8 1 Indications during commissioning 53 8 2 Indications on display 54 8 2 1 Feedback indications from actuator and valve 55 8 2 2 Status indications accordin...

Страница 4: ...77 12 1 Preventive measures for servicing and safe operation 78 12 2 Disconnection from the mains 78 12 2 1 Disconnection from the mains with KT KM electrical connection 79 12 2 2 Disconnection from t...

Страница 5: ...they will lead to propagating brush discharges and therefore to ignition of a potentially explosive atmosphere This also applies to fireproof coatings or covers available as an option Ignition danger...

Страница 6: ...y Buried service Continuous underwater use observe enclosure protection Potentially explosive areas of zones 0 and 20 Potentially explosive areas of group I mining Radiation exposed areas in nuclear p...

Страница 7: ...ls The following references and symbols are used in these instructions Information The term Information preceding the text indicates important notes and information Symbol for CLOSED valve closed Symb...

Страница 8: ...of supplying analogue torque feedback signals torque indication and analogue position feedback signals position indication at the actuator controls output In combination with output drive type A the a...

Страница 9: ...m AUMA Cloud The AUMA Cloud is the driving element of the digital AUMA world acting as interactive platform for efficient maintenance of AUMA actuators at moderate cost The AUMA Cloud collects all dev...

Страница 10: ...ample manufacturer logo CE mark 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Serial number 6 Speed range 7 Torque range in direction CLOSE 8 Torque range in dir...

Страница 11: ...rol 11 Data Matrix code Motor name plate Figure 7 Motor name plate example manufacturer logo CE mark 1 Motor type 2 Motor article number 3 Serial number 4 Rated voltage 5 Consumed nominal power by the...

Страница 12: ...nation with the example of ACVExC 01 2 01 2 ACVExC Type AC Actuator controls V variable speed ExC explosion proof version ACVExC Size 01 2 01 2 Ex marking Table 3 Marking for explosion protection exam...

Страница 13: ...fter TPA Position transmitter version I Q MWG magnetic limit and torque transmitter Control Table 5 Control examples indications on actuator controls name plate Description Input signal Control voltag...

Страница 14: ...hooks for the purpose of lifting by hoist only to the actuator and NOT to the controls Respect total weight of combination actuator actuator controls gearbox valve Secure load against falling down sl...

Страница 15: ...F07 A 07 2 1 3 F10 2 8 F10 A 10 2 6 8 F14 A 14 2 11 7 F16 A 16 2 Table 8 Weights for output drive type kg Flange size Type designation 5 2 F10 AF 07 2 5 2 F10 AF 07 6 5 5 F10 AF 10 2 13 7 F14 AF 14 2...

Страница 16: ...ew corrosion protec tion 4 3 Verpackung Our products are protected by special packaging for transport when leaving the factory The packaging consists of environmentally friendly materials which can ea...

Страница 17: ...missioning Figure 10 Handwheel 1 Spacer 2 Input shaft 3 Handwheel 4 Retaining ring How to proceed 1 If required fit spacer 1 on input shaft 2 2 Slip handwheel 3 onto input shaft 3 Secure handwheel 3 w...

Страница 18: ...withstanding thrust B B1 B4 C D E 5 3 2 Output drive type A Figure 11 Output drive type A 1 Output mounting flange 2 Stem nut 3 Valve stem Short description Output drive type A consisting of output m...

Страница 19: ...pilot bore stem nut the stem nut must be finish machined prior to mounting valve stem and prior to performing the following steps page 21 Stem nut for output drive type A finish machining 2 Apply a sm...

Страница 20: ...h a torque according to table Table 10 Tightening torques for screws Tightening torque Nm Threads Strength class A2 80 A4 80 24 M8 48 M10 200 M16 392 M20 10 Turn multi turn actuator with handwheel in...

Страница 21: ...ings 2 3 Remove axial bearing washers 2 1 and axial needle roller and cage assemblies 2 2 from stem nut 1 4 Drill and bore stem nut 1 and cut thread 5 Clean the machined stem nut 1 6 Apply sufficient...

Страница 22: ...drive type B E Output drive sleeve with bore according to DIN 3210 Output drive types B1 B3 Output drive sleeve with bore according to EN ISO 5210 Output drive types B2 B4 Output drive sleeve with bor...

Страница 23: ...3 4 Place multi turn actuator 1 and ensure that the spigot fits uniformly in the recess and that the mounting faces are in complete contact 5 Fasten multi turn actuator with screws according to table...

Страница 24: ...gether Figure 20 Protection tube made of segments with threaded sleeves 900 mm 2 Segment of stem protection tube 3 V seal 4 Threaded sleeve 3 Push down the sealing ring 3 onto the housing Information...

Страница 25: ...e of gas and voltage Wait for 30 seconds after power cut off prior to opening the housing Handle cover and housing parts with care Joint surfaces must not be damaged or soiled in any way Do not jam co...

Страница 26: ...er refer to name plate or downloaded directly from the Internet http www auma com Permissible networks supply networks The actuators are suitable for use in TN and TT networks with directly grounded s...

Страница 27: ...ax current Imax refer to motor name plate or electrical data sheet when selecting the circuit breaker We recommend refraining from using residual current devices RCD However if an RCD is used within t...

Страница 28: ...cables are susceptible to interference Motor cables are interference sources This product potentially causes high frequency interference The measures eliminating interference described hereafter must...

Страница 29: ...minal connection with en larged terminal compartment KES 6 3 KT KM electrical connection Figure 24 KT KM electrical connection 1 Terminal carrier with screw type spring clamp terminals 2 Connection fr...

Страница 30: ...ated current max Spring clamp terminals Screw connection PE Ring lug U bracket Type of customer connection 2 5 mm 2 10 mm 2 Connection diameter max Four protective earth connections within frame 1 The...

Страница 31: ...nnection type Terminal cross sections Designation Screw type terminals Tightening torque 1 2 1 5 Nm Flexible or solid 0 25 10 0 mm 2 for one wire per terminal Flexible 2 x 0 25 4 mm 2 for two wires pe...

Страница 32: ...service purposes each spring clamp terminal is equipped with a test contact located above the numbering Information For flexible cables for screw type terminals use wire end sleeves according to DIN 4...

Страница 33: ...tighten protective earth to PE connection M6 Figure 28 Protective earth connections within connection frame M6 Customer protective earth connection for M6 ring lug or with U bracket for up to two wire...

Страница 34: ...lace if damaged 4 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly 5 Fit cover 1 and fasten screws 2 evenly crosswise For design in flameproof enclosure...

Страница 35: ...me Removing the cover is sufficient for connecting the cables The flameproof frame remains connected to the device The flameproof interior of the connected device remains sealed Technical data Table 1...

Страница 36: ...he name plate is only ensured if suitable cable glands are used Figure 32 Name plate example with enclosure protection IP68 For shielded cables Use EMC cable glands Electric shock due to presence of h...

Страница 37: ...ble cables Use wire end sleeves according to DIN 46228 6 Connect cables according to order related wiring diagram Information Two wires for each connection permitted When using motor cables with wire...

Страница 38: ...r O ring 3 is in good condition replace if damaged 3 Apply a thin film of non acidic grease e g petroleum jelly to the O ring and insert it correctly 4 Fit cover 1 and fasten screws 2 evenly crosswise...

Страница 39: ...able connection simply remove the cover The connection frame remains within the device The flameproof interior of the connected devices remains sealed Technical data Table 19 KES electrical connection...

Страница 40: ...of protection Ex d flameproof enclosure refer to Ex marking on name plate The flameproof interior of the connected device remains closed when removing the cover 1 2 Insert cable glands suitable for co...

Страница 41: ...end via the cable gland to the housing earthing 3 Strip wires 4 For flexible cables Use end sleeves according to DIN 46228 5 Connect cables according to order related wiring diagram In case of a fault...

Страница 42: ...ce if damaged 4 Apply a thin film of non acidic grease to the O ring and insert it correctly Flameproof enclosure danger of explosion Risk of death or serious injury Handle cover and housing parts wit...

Страница 43: ...motor control 2b Feedback signals from actuator 3 Electrical connection of wall bracket 4 Electrical connection of actuator XA 5 Electrical connection of actuator controls XK Application The wall bra...

Страница 44: ...l influences Explosion hazard Risk of death or serious injury Prior to opening the device removing the plug ensure that the device is free of gas and voltage Do NOT switch on voltage in potentially ex...

Страница 45: ...handwheel Table 22 Handwheel marking examples For valve closing turn handwheel in direction of the arrowhead counterclockwise closing clockwise closing Drive shaft valve turns counterclockwise in dire...

Страница 46: ...r type of seating and torque switching 7 2 1 Operating the actuator from local controls Local actuator operation is performed using the local controls push buttons of actuator controls Figure 45 Local...

Страница 47: ...ut signals and functions Set selector switch to position Remote control REMOTE Now it is possible to operate the actuator via remote control via operation commands OPEN STOP CLOSE or analogue setpoint...

Страница 48: ...Setup 4 C Cancel process Esc Return to previous display Backlight The display is illuminated in white during normal operation It is illuminated in red in case of a fault The screen illumination is br...

Страница 49: ...y indicates in the bottom row Go to 1 Press push button Go to Display indicates Go to menu M0000 2 Use push buttons Up Down to select figures 0 to 9 3 Press push button Ok to confirm first digit 4 Rep...

Страница 50: ...Display indicates Password 0 3 Use push buttons Up Down to select figures 0 to 9 4 Confirm first digit of password via push button Ok 5 Repeat steps 1 and 2 for all further digits Having confirmed th...

Страница 51: ...prevents unauthorised access by systematic trials The timeout is active for incorrect entries via the local controls as well as incorrect entries via our software tools AUMA CDT AUMA Assistant App Af...

Страница 52: ...Display indicates Password 0 9 Enter password enter password Display indicates Language and Save bottom row Language selection 10 Select new language via Up Down resulting in the following significat...

Страница 53: ...e 53 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 54 Startup menu with firmware version 05...

Страница 54: ...0 OFF to fade in the navigation support 8 2 1 Feedback indications from actuator and valve Display indications depend on the actuator version Valve position S0001 S0001 on the display indicates the po...

Страница 55: ...itions valve connections Positions P1 P2 are indicated by a black triangle Positions can be selected using the push buttons Both the positions as well as the current position setpoint E2 are displayed...

Страница 56: ...king exclamation mark after approx 3 seconds Figure 65 Fault For further information please also refer to Corrective action 8 2 3 Status indications according to NAMUR recommendation These indications...

Страница 57: ...NAMUR recommendation NE 107 If such an indication has occurred the display shows S0010 the number of indications occurred a blinking square with a oil can after approx 3 seconds Figure 68 Maintenance...

Страница 58: ...ndications can be assigned to LEDs 1 5 Device configuration M0053 Local controls M0159 Indication light 1 left M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat...

Страница 59: ...l DOUT 4 Torque sw CLOSED Signal DOUT 11 Torque fault CLOSE Signal DOUT 5 Torque sw OPEN Signal DOUT 12 Torque fault OPEN Signal DOUT 6 9 1 2 Coding the outputs The output signals Coding DOUT 1 Coding...

Страница 60: ...operate the valve at a defined direction of rotation counterclockwise or clockwise or as quickly as possible irrespective of the actuator position to the specified valve port Procedure for commissioni...

Страница 61: ...140 Number of ports M1141 Default value 8 Setting range 0 to 12 10 1 4 Home port zero position set The home port is the zero position 0 or 360 of one turn and is consequently the starting point for al...

Страница 62: ...efault setting is High active 10 1 5 Positions of valve ports define check Each position can be set to any value between 0 and 360 one full turn of the valve Information Prior to setting the positions...

Страница 63: ...ection display shows CW or CCW Direct operation to a position When selector switch is in position 0 OFF the function Direct operation to a position via push buttons is activated via STEP push button d...

Страница 64: ...puts DIN Operation to defined position while selecting the shortest path Intermediate pos 1 to Intermediate pos 16 Operation to defined position in clockwise direction MPV CW Position 1 to MPV CW Posi...

Страница 65: ...0 00 Setting range 0 00 36 0 degrees 10 1 11 Signalling behaviour of positions set check Reaching of a point valve port can be signalled via indication lights LEDs of the local controls or refer to c...

Страница 66: ...esis 3 0 P1 Switch on point P2 Switch off point pT Pulse duration 2 times XT hysteresis Required user level AUMA 6 Customer settings M0041 Multiport valve M1140 Hysteresis M1148 Default values 0 5 for...

Страница 67: ...e Up Down to select Trip torque CLOSE Trip torque OPEN The black triangle indicates the current selection 5 Press Ok Display shows the set value The bottom row indicates Edit Esc 6 Press Edit Display...

Страница 68: ...ired if an internally specified speed is set as speed source Sp source Internal 1 Internal 2 Internal 3 Internal 4 Sp source 2 DigIn Internal 1 4 If the actuator is controlled via an external speed so...

Страница 69: ...e symbols have the following meaning black triangle current setting white triangle selection not saved yet 8 Press Ok Display indicates Password 0 9 Enter password enter password Display shows the set...

Страница 70: ...n of rota tion 1 Move actuator manually to intermediate position or to sufficient distance from end position 2 Depending on the version Unscrew threaded plug 1 with seal 2 protective cap 4 or stem pro...

Страница 71: ...r operation In the event of a fault the display backlight is red Warnings have no influence on the electrical actuator operation They only serve for information purposes The display remains white Coll...

Страница 72: ...supply limits 24 V DC external Check modulating behaviour of actuator Check parameter Perm run time M0356 re set if required Warning on time max running time h exceeded Wrn op mode run time Check mod...

Страница 73: ...ollective signal 14 Internal error has occurred Internal error Perform one of the following measures Issue operation command in direction OPEN Set selector switch to position Local control LOCAL and r...

Страница 74: ...imultaneously A setpoint is present and the positioner is not active Wrong oper cmd Set selector switch to position REMOTE Selector switch is not in position REMOTE Sel sw not REMOTE Exit service soft...

Страница 75: ...es below 30 C 11 3 Fuses 11 3 1 Fuses within the actuator controls F5 Automatic reset fuse as short circuit protection for external 24 V DC supply for customer refer to wiring diagram 11 3 2 Motor pro...

Страница 76: ...n simulation Press Ok push button The safety function is correct if no fault signal is displayed 4 Reset simulation Press Ok push button or exit the simulation menu and reset the selector switch to it...

Страница 77: ...deployed in areas where dust formation represents a potential explosion hazard perform visual inspection for deposit of dirt or dust on a regular basis Clean devices if required Check fastening screw...

Страница 78: ...njury Before opening the flameproof enclosure ensure absence of gas and voltage Wait for 30 seconds after power cut off prior to opening the housing Handle cover and housing parts with care Joint surf...

Страница 79: ...ury Before opening the flameproof enclosure ensure absence of gas and voltage Wait for 30 seconds after power cut off prior to opening the housing Handle cover and housing parts with care Joint surfac...

Страница 80: ...es cable glands plugs etc have to be checked for correct tightness and sealing Consider torques according to manufacturer s details If required replace the components Only use components having an own...

Страница 81: ...metals Plastic materials Greases and oils The following generally applies Greases and oils are hazardous to water and must not be released into the environment Arrange for controlled waste disposal of...

Страница 82: ...f mains voltage 10 Permissible variation of mains frequency 5 Mains voltage mains frequency Category III according to IEC 60364 4 443 Overvoltage category F tropicalized Standard Insulation class H tr...

Страница 83: ...Terminal compartment additionally sealed against interior double sealed Enclosure protection according to EN 60529 According to AUMA definition enclosure protection IP68 meets the following requiremen...

Страница 84: ...hort time if applicable Power supply 24 V DC 20 15 Current consumption Basic version approx 250 mA with options up to 500 mA For external electronics supply the power supply of integral controls must...

Страница 85: ...ntacts 8 mains failure proof potential free NO contacts max 250 V AC 1 A resistive load 2 potential free NO contacts max 250 V AC 1 A resistive load 2 potential free change over contacts max 250 V AC...

Страница 86: ...Monitoring the heater within actuator generates warning signal Monitoring of permissible on time and number of starts adjustable generates warning signal Operation time monitoring adjustable generates...

Страница 87: ...or use in areas with extremely high salinity permanent condensation and high pollution Option Double layer powder coating Two component iron mica combination Coating AUMA silver grey similar to RAL 70...

Страница 88: ...ghtening torque Nm Threads Strength class A2 80 A4 80 A2 70 A4 70 10 7 4 M6 24 18 M8 48 36 M10 82 61 M12 200 150 M16 392 294 M20 1 057 1 015 M30 2 121 1 769 M36 88 SAVEx 07 2 SAVEx16 2 SARVEx 07 2 SAR...

Страница 89: ...Spare parts 14 1 Multi turn actuators SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 KT KM 89 SAVEx 07 2 SAVEx16 2 SARVEx 07 2 SARVEx16 2 Control unit electronic MWG ACVExC 01 2 Non Intrusive Spare par...

Страница 90: ...limit switching 024 0 Switch case for direction OPEN 560 2 1 Sub assembly Locking plate 025 0 Switch case for direction CLOSE 560 2 2 Sub assembly Cable for protective earth 058 0 Sub assembly RWG po...

Страница 91: ...14 2 ACVExC 01 2 KT KM actuator controls 91 SAVEx 07 2 SAVEx16 2 SARVEx 07 2 SARVEx16 2 Control unit electronic MWG ACVExC 01 2 Non Intrusive Spare parts...

Страница 92: ...lay 002 4 I O board 008 1 Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly ACV control board 011 1 Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Sub as...

Страница 93: ...14 3 ACVExC 01 2 KP KPH actuator controls 93 SAVEx 07 2 SAVEx16 2 SARVEx 07 2 SARVEx16 2 Control unit electronic MWG ACVExC 01 2 Non Intrusive Spare parts...

Страница 94: ...oard 011 1 Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Sub assembly Ex plug socket connector with screw type terminals KP KPH 501 0 Screw for control terminal 501 1...

Страница 95: ...14 4 ACVExC 01 2 KES actuator controls 95 SAVEx 07 2 SAVEx16 2 SARVEx 07 2 SARVEx16 2 Control unit electronic MWG ACVExC 01 2 Non Intrusive Spare parts...

Страница 96: ...gic board 009 0 Sub assembly ACV control board 011 1 Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Pin carrier without pins 502 0 Pin for controls 505 0 Sub assembly P...

Страница 97: ...tions 53 Disposal 81 E Earth connection 42 Electrical connection 26 82 Electrical connections 28 EMC 28 Enclosure protection 10 11 83 87 Error indication on display 53 Ex certificate 12 Explosion prot...

Страница 98: ...e category 82 P Packaging 16 Parking frame 44 Password 49 Password change 50 Password entry 50 Pollution degree 83 87 Positions indication on dis play 55 Position transmitter 13 Production year 13 Pro...

Страница 99: ...Transport 14 Type designation 10 11 Type of duty 82 Type of lubricant 10 Type of networks 26 U User level 49 V Valve attachment 18 83 Valve position indication on display 54 Valve stem 24 Vibration r...

Страница 100: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y008 937 003 en 1 21 For detailed information on AUMA products refer to the Internet www...

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