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1

Safety instructions

1.1

General notes on safety

5

Actuator controls

Manual

AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus

Standards/directives

AUMA products are designed and manufactured in compliance with recog-
nised standards and directives. This is certified in a declaration of incorpora-
tion and a declaration of conformity.
The end user or the contractor of the plant must observe national laws and
regulations regarding assembly, electrical connection, and commissioning
on site.
This includes in particular the fulfilment of the requirements in standards
and directives for potentially explosive areas, such as e.g. EN 60079-17
“Inspection and maintenance of electrical installations in hazardous areas
(other than mines) (IEC 60079-17:2002)”.
This includes, in particular the observance of the applicable configuration
directives for fieldbus applications.

Safety instructions/

warnings

All personnel working with this device must be familiar with the safety and
warning instructions in this manual and observe the instructions given.
Safety instructions and warning signs on the device must be observed to
avoid personal injury or property damage.

Qualification of staff

Assembly, electrical connection, commissioning, operation, and mainte-
nance must be carried out exclusively by suitably qualified personnel
authorised by the end user or contractor of the plant.
Prior to working on this product, the staff must have thoroughly read and
understood these instructions and, furthermore, know and observe officially
recognised rules regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special
regulations which have be observed. The end user or contractor of the plant
are responsible for respect and control of these regulations, standards, and
laws.

Commissioning

Prior to commissioning, it is important to check that all settings are in com-
pliance with the requirements of the application. Incorrect settings might
present a danger to the application, e.g. cause damage to the valve or the
installation.
The manufacturer will not be held liable for any consequential damage. Such
risk lies entirely with the user.

Safe operation

Prerequisites for safe and smooth operation:

.

Correct transport, proper storage, mounting and installation, as well as
careful commissioning.

.

Exclusively operate the device if it is in perfect condition while observing
these instructions.

.

Immediately inform about any faults and damage and allow for corrective
measures.

.

Observe recognised rules for occupational health and safety.

Protective measures

The end user or the contractor are responsible for implementing required
protective measures on site, such as enclosures, barriers, or personal
safety equipment for the staff.

Maintenance

Any device modification requires the consent of the manufacturer.

Содержание Aumatic AC 01.1

Страница 1: ...Actuator controls AUMATIC AC 01 1 ACExC 01 1 Manual Operation and setting Control Parallel Profibus DP Profibus DP with FO Modbus Modbus with FO DeviceNet Foundation Fieldbus...

Страница 2: ...nals view edit 20 4 4 3 Blinking behaviour of indication lights LEDs view edit 21 5 Signals 22 5 1 Signals via fieldbus 22 5 1 1 Configuration of adjustable user definable signals 22 5 2 Feedback via...

Страница 3: ...5 1 Check Multiport valve function available 47 7 5 2 Check Positioner active 48 7 5 3 Display indication enable view 48 7 5 4 Intermediate positions switch on or off 48 7 5 5 Intermediate position s...

Страница 4: ...ing indications 74 8 1 1 Status indication S0 faults and warnings 74 8 1 2 Status indication S1 faults 75 8 1 3 Status indication S2 warnings 76 8 1 4 Status indication S3 causes for not ready remote...

Страница 5: ...thorised by the end user or contractor of the plant Prior to working on this product the staff must have thoroughly read and understood these instructions and furthermore know and observe officially r...

Страница 6: ...e this warning may result in property damage Information The term Information preceding the text indicates important notes and information For assembly operation and commissioning observe the addition...

Страница 7: ...trol Controlling the actuator controls is performed via a Foundation Fieldbus interface if the 11th position in the ACP wiring diagram contains the letters B or C Example ACP 11F1 2M0 B000 The actuato...

Страница 8: ...sh buttons and display and perform settings contents of these instructions read in or out data or modify and save settings via the AUMA COM AC programming software option using a computer laptop or PC...

Страница 9: ...lf retaining mode 3 2 Operation from REMOTE Set selector switch to position Remote control REMOTE Now it is possible to operate the actuator by remote control via opera tion commands OPEN STOP CLOSE o...

Страница 10: ...tion Fieldbus Manual 1 6 1 2 3 4 5 p q 8 C Figure 4 1 Push button p 4 Push button C 2 Push button q 5 Selector switch 3 Push button 8 6 Display 0 I I Push buttons Functions p q Scrolling within a grou...

Страница 11: ...eft corner of the display indicate the possible scrolling direction within one group of scrolling Enter the password In the menu group M the settings are protected by a password To change the paramete...

Страница 12: ...Via the menu to parameter MAIN MENU M0 SETTINGS M1 COM AC CONTROL M1P0 LOCAL CLIENT M1P10 Default value REMOTE AND LOCAL Description of the parameter settings REMOTE AND LOCAL The actuator can be ope...

Страница 13: ...es 4 Press 8 Display indicates 5 Select CHANGE PASSWORD M1D using q Display indicates 6 Press 8 Display indicates 7 Enter password see page 11 13 Actuator controls Manual AUMATIC AC 01 1 ACExC 01 1 Fo...

Страница 14: ...le for green displays The contrast setting has no effect on the blue display Via the menu to parameter MAIN MENU M0 LANGUAGE CONTRAST M00 LCD CONTRAST M011 Default value 80 Setting range 0 to 100 Info...

Страница 15: ...display Line 1 indicates the current operation mode LOCAL MODE OFF SETPOINT MODE Operation command setpoint display Line 2 indicates currently incoming operation commands OPEN STOP CLOSE or the setpoi...

Страница 16: ...tion to the right side indicates torque in direction OPEN Example SA 07 5 with 20 60 Nm 100 corresponds to 60 Nm of the nominal torque 50 corresponds to 30 Nm of the nominal torque 4 2 Torque indicati...

Страница 17: ...IAL FUNCTIONS M40 EL NAME PLATE M4013 Default value VIEW ENABLED Description of the parameter settings VIEW NOT ENABLED The electronic name plate is not shown in the display VIEW ENABLED The electroni...

Страница 18: ...in the factory WORKS NO AUMATIC set in the factory LOGIC SFTWR VER software version of the logic set in the factory LOGIC HRDWR VER hardware version of the logic set in the factory DATE OF FINAL TEST...

Страница 19: ...ur blinking illuminated can be changed via the BLINKER parameter 19 Actuator controls Manual AUMATIC AC 01 1 ACExC 01 1 Foundation Fieldbus LED 1 left symbol illuminated Actuator is in end position CL...

Страница 20: ...alues LED 1 LEFT HAND CLOSING BLINK LED 2 TORQUE FAULT CLOSE LED 3 THERMO FAULT LED 4 TORQUE FAULT OPEN LED 5 RIGHT HAND OPENING BLINK Information Table 8 page 23 describes the signals which can be as...

Страница 21: ...ols Manual AUMATIC AC 01 1 ACExC 01 1 Foundation Fieldbus LED 1 only yellow illuminated Actuator is in end position CLOSED LED 1 yellow blinking Actuator runs in direction CLOSE running indication LED...

Страница 22: ...ameter configuration via the fieldbus interface Table of contents 5 1 1 Configuration of adjustable user definable signals view 5 1 2 Configuration of fault signals view 5 1 1 Configuration of adjusta...

Страница 23: ...cts 1 to 5 view edit Information Fault signals can be issued via the ALARM CONTACT parameter other sig nals via the output contacts 1 to 5 Via the menu to parameter MAIN MENU M0 SETTINGS M1 I O 1 M14...

Страница 24: ...witch in position REMOTE OFF SW POSITION Selector switch in position OFF REMOTE MODE Operation mode REMOTE active SETPOINT MODE Operation mode SETPOINT MODE INTERMED POS 1 Signalisation of the interme...

Страница 25: ...bus EDIT M1411 ALARM CONTACT FAULT GROUP 3 EDIT OK C ESC Value Signals collective fault signal FAULT GROUP 1 FAULT IND NOT READY IND FAULT GROUP 2 FAULT IND without torque fault NOT READY IND FAULT GR...

Страница 26: ...tion Signal behaviour for BLINKER setting Via the menu to parameter MAIN MENU M0 SETTINGS M1 LOCAL CONTROLS M13 BLINKER M1311 Default value OFF IN MIDPOSITION Description of the parameter settings OFF...

Страница 27: ...various position transmitters The type of position transmitter actual position source E2 installed in the actuator is indicated here This value is set in the factory and can only be changed by the AUM...

Страница 28: ...ram ANOUT1 This value is set in the factory and can only be changed by the AUMA ser vice Via the menu to parameter MAIN MENU M0 CONFIGURATION M4 SETUP M41 I O1 ANALOG OUT1 M410A Default value POSITION...

Страница 29: ...put torque 0 or 4 mA is indicated in direction CLOSE and 20 mA is indi cated in direction OPEN 5 3 4 Signal range at the analogue output 1 view edit Signal range at the analogue output 1 of the I O Th...

Страница 30: ...al analogue output 2 assigned to torque sig nal Description see analogue output 1 5 3 6 Signal range at the analogue output 2 view edit Signal range at the analogue output 2 of the I O This value must...

Страница 31: ...LURE Actuator behaviour on loss of signal Further information in other clauses 7 6 Positioner operation mode SETPOINT MODE Control via analogue setpoint e g 0 20 mA 7 8 Operation mode RESTRICTED Opera...

Страница 32: ...by the STOP command or an end position or intermediate position has been reached OPEN Push to run operation in direction OPEN activated Actuator only runs in direction OPEN while an operation command...

Страница 33: ...the parameter settings OFF Push to run operation off self retaining activated Actuator runs in direction OPEN or CLOSE after an operation command has been issued If the operation command is removed t...

Страница 34: ...For actuators equipped with a fieldbus interface the EMERGENCY opera tion behaviour is only available if an I O interface fieldbus standard combi nation page 66 or additional control inputs page 63 a...

Страница 35: ...mation For ACTIVE IMMEDIATE an EMERGENCY operation is initiated immedi ately after the actuator is switched on when 0 V are connected to the EMERGENCY signal input 6 4 3 Actuator behaviour definition...

Страница 36: ...the menu to parameter MAIN MENU M0 SETTINGS M1 EMERGENCY BEHAVIOUR M16 EMERGENCY BY PASS M1603 Default value NONE Description of the parameter settings NONE No by pass of motor protection THERMAL The...

Страница 37: ...to the Foundation Fieldbus interface the AUMATIC is equipped with a further parallel interface refer to page 66 the AUMATIC is equipped with additional control inputs refer to page 63 Failure behavio...

Страница 38: ...itiated if setpoint E1 or feedback E2 fail The following is monitored for actuators with potentiometer Cable break is detected for electronic position transmitter RWG 4 20 mA in actuator E2 lower than...

Страница 39: ...POSITION M1513 Standard value 0 0 Setting range from 0 0 to 100 0 from OPEN to CLOSED Failure delay time setting Determines the time elapsed between the recognition of a cable break and the initiation...

Страница 40: ...at the limit switching is trip ped shortly before reaching the set tripping torque If this is not the case one of the following fault signals is displayed TSO FAULTS or TSC FAULTS menu S1 Via the menu...

Страница 41: ...CLOSE torque fault The Foundation Fieldbus APVB transducer block signals a fault via XD_ERROR General Error 17 0x11 and XD_ERROR_EXT Torque fault OPEN 0x00000001 or Torque fault CLOSE 0x00000002 thus...

Страница 42: ...otor operation using the push buttons Then turn the selector switch back to position OFF and accept end position Information If an end position cannot be set Check the type of control unit in actuator...

Страница 43: ...iport valve function page 47 is available as an option Table of contents 7 4 1 Display indication enable view 7 4 2 Intermediate positions switch on or off 7 4 3 Intermediate position definition 7 4 4...

Страница 44: ...ive in operation mode LOCAL REMOTE AND LOCAL Intermediate position active in operation modes REMOTE and LOCAL 7 4 3 Intermediate position definition Each intermediate position POS 1 to POS 8 can be se...

Страница 45: ...on Actuator only runs after a new operation command is issued This function is not active in the operation mode SETPOINT MODE STOP BOTH DIR Actuator stops after reaching the intermediate position Actu...

Страница 46: ...er with the multiport valve function option Description of the parameter settings SETPOINT REACHED As each intermediate position is processed as a setpoint the signal SETPOINT REACHED is issued after...

Страница 47: ...ve 7 5 3 Display indication enable view 7 5 4 Intermediate positions switch on or off 7 5 5 Intermediate position setting 7 5 6 Operation behaviour actuator behaviour definition 7 5 7 Intermediate pos...

Страница 48: ...mediate positions from either LOCAL or REMOTE it is suffi cient to define the position POS 1 8 parameter of each intermediate position Via the menu to parameter MAIN MENU SETTINGS M1 INTERMED POSITION...

Страница 49: ...Is signalled as long as the actuator is still running to the intermediate posi tion and no intermediate position signal has been issued yet 7 5 8 Intermediate positions in LOCAL direct approach withou...

Страница 50: ...ng 7 6 5 Closing fully opening fully end position tolerance for setpoint E1 7 6 6 Open close and modulating duty selection 7 6 7 Source of setpoint E1 view 7 6 8 Input range of setpoint E1 view edit 7...

Страница 51: ...ADAPTIVE BEHAVIOUR parameter is switched off Via the menu to parameter MAIN MENU M0 SETTINGS M1 POSITIONER M19 OPENING DEADBAND M1913 CLOSING DEADBAND M1914 Default values OPENING DEADBAND 0 5 CLOSIN...

Страница 52: ...EADBAND M1915 Default value 1 0 Setting range 0 1 to 9 9 7 6 4 Dead time setting The dead time prevents the operation to a new nominal position within a pre determined time Via the menu to parameter M...

Страница 53: ...95 to 100 of travel FULL CLOSE ADJUST 0 to 50 of travel 7 6 6 Open close duty REMOTE or modulating duty SETPOINT selection Selection between open close duty and modulating duty is defined by the appr...

Страница 54: ...to the logic board I O1 ANALOG IN1 The setpoint E1 is transmitted via the I O board interface analogue input 1 I O1 ANALOG IN2 The setpoint E1 is transmitted via the I O board interface analogue input...

Страница 55: ...ons Version a for setpoint source of parallel interface analogue input 1 Via the menu to parameter MAIN MENU M0 CONFIGURATION M4 SETUP M41 I O ANLOG IN1 START M410H I O ANLOG IN1 END M410I Default val...

Страница 56: ...g mode via the display the STEPPING MODE setting must be in position VIEW ENABLED Via the menu to parameter MAIN MENU M0 CONFIGURATION M4 SPECIAL FUNCTIONS M40 STEPPING MODE M4014 Default value VIEW N...

Страница 57: ...n operation modes REMOTE and LOCAL possible 7 7 3 Stepping range setting start and end of stepping mode For both directions the stepping range start and end of stepping mode can be set separately Via...

Страница 58: ...OFF TIME CLOSE M1717 Default values ON TIME OPEN 10 0 s OFF TIME OPEN 50 0 s ON TIME CLOSE 10 0 s OFF TIME CLOSE 50 0 s Setting ranges ON TIME OPEN 1 0 to 300 0 seconds OFF TIME OPEN 1 0 to 300 0 sec...

Страница 59: ...ACExC 01 1 Founda tion Fieldbus The following fault signals are emitted if one out of the three selector switch positions is not enabled while the Foundation Fieldbus communication is active Status i...

Страница 60: ...f the EMERGENCY STOP button is indi cated by an indication light LED lighting up on the local controls EMERGENCY STOP status display indication with the EMCY STOP ACTIVE entry in the S3 diagnosis indi...

Страница 61: ...meter settings EMCY STOP BUTTON The selected output contact is activated after the EMERGENCY STOP button was operated This signal can be cancelled by unlocking the EMERGENCY STOP button 7 9 4 Feedback...

Страница 62: ...n the following MAIN MENU M0 SETTINGS M1 FF INTERFACE 1 M1M only those parameters are available used for setting both analogue inputs These parameters only affect the local behaviour of the analogue i...

Страница 63: ...ation commands This value is set in the factory Via the menu to parameter MAIN MENU M0 CONFIGURATION M4 SETUP M41 EXTERNAL INPUTS BUS M410G Default value STANDARD Description of the parameter settings...

Страница 64: ...control is possible in open close duty OPEN CLOSE EMER GENCY only Modulating duty is not possible Operation commands can be issued via the fieldbus or via the external inputs Switch over is made via...

Страница 65: ...ver Information Please refer to the AUMATIC AC 01 1 ACExC 01 1 Foundation Fieldbus manual Device integration Fieldbus for details on feedback signals Switching between operation commands via fieldbus...

Страница 66: ...y Apply 24 V DC optional 115 V AC at BUS REMOTE input Controls reacts to parallel interface signals only MODE CLOSE OPEN STOP EMERGENCY ANIN1 ANIN1 Information If a voltage of 0 V is present at the EM...

Страница 67: ...Torque fault OPEN 0x00000001 or Torque fault CLOSE 0x00000002 thus generating an operation mode change of the DOFB or AOFB to the IMan status The fault has to be acknowledged before the operation can...

Страница 68: ...via the Reset push button in selector switch position LOCAL via the APPLICATION_RESET Foundation Fieldbus parameter of the APVB transducer block index 784 Viewing the motor protection This value is s...

Страница 69: ...ation of a starts running time warning Example The AUMATIC signals a total of 3 starts running time warnings because of an exceeding of the set cycles h or running time h once 20 min once 15 min once...

Страница 70: ...MONITOR TRIGGERS M18 MAX DUTY CYCLE M1811 Default value 15 MIN Description of the parameter settings 15 MIN The max permissible running time on time per hour amounts to 15 min 24 MIN The max permissib...

Страница 71: ...stroke travel Switching the operating time monitoring on off Information This parameter is also used to switch the monitoring of the max number of starts per hour and the max running time per hour pa...

Страница 72: ...LOCAL via the APPLICATION_RESET Foundation Fieldbus parameter of the APVB transducer block index 784 In case of operation from an intermediate position reaction monitoring will only be performed if t...

Страница 73: ...the missing third phase is only detected when switching off e g in an end posi tion and above mentioned fault signals are generated Setting editing the phase monitoring Faults in supply voltage e g vo...

Страница 74: ...warning has occurred For further information press qp and go to status indication S2 FAULT WARNING Faults as well as warnings have occurred For further information press qp and go to status indicatio...

Страница 75: ...ation command in direction CLOSE or Set selector switch to position Local control LOCAL and reset fault indication via Reset push button or Issue reset command via fieldbus LOSS OF PHASE One phase is...

Страница 76: ...on 1 Go to group D0 Press C and hold down until the D0 diagnostic indica tion is displayed 2 Go to diagnostic indication D3 Press q three times FEEDBACK E2 LOSS Signal loss of position transmitter Che...

Страница 77: ...MOTE NOT REMOTE Actuator cannot be operated from REMOTE Possible causes Selector switch in position LOCAL or OFF WRONG COMMAND Indicates the fact that several operation commands were received simulta...

Страница 78: ...VIEW ENABLED Via the menu to parameter MAIN MENU M0 CONFIGURATION M4 SPECIAL FUNCTIONS M40 OPERATIONAL DATA M4012 Default value VIEW ENABLED Description of the parameter settings VIEW NOT ENABLED The...

Страница 79: ...Number of limit switch trippings in direction OPEN in the complete lifetime LSO STOPS Reset to 0 possible TOTAL TSC FAULTS Number of torque faults in direction CLOSE in the complete lifetime TSC FAUL...

Страница 80: ...logic board PULL UP INPUTS Pull Up resistors are used for the inputs of the end position signals limit and torque switches on the logic board Actuator signals D1 Description of the displays NO SIGNAL...

Страница 81: ...ccordance with the wiring diagram check wiring check parallel interface PHASE DETECTION The phase sequence detection on the power supply is defective Remedy Check phase sequence detection check wiring...

Страница 82: ...rvice NO SWITCHING OFF The LIMIT TORQUE SWITCH parameter setting does not correspond to the CONTROL UNIT parameter configuration can only be modified by the AUMA service E1 IN NOT EXISTING The SETPOIN...

Страница 83: ...2 the value in end position CLOSED in line 3 the current value and in line 4 the value in end position OPEN RWG value D8 Description of the display RWG VALUE The current values are displayed here if a...

Страница 84: ...n DA Description of the display MWG HRDWR VER Hardware version of the MWG MWG software version DB Description of the display MWG SFTWR VER Software version of the MWG MWG status Dd Description of the...

Страница 85: ...escription of the display POSITIONER Determined values of the adaptive positioner Line 2 inner deadband CLOSED line 3 outer deadband line 4 inner dead band OPEN E1 value DJ Description of the display...

Страница 86: ...e version of the Bluetooth local controls Bluetooth software version D15 Description of the display BT OSS SW VERSION Software version of the Bluetooth local controls Bluetooth status D16 Description...

Страница 87: ...and consists of the manufacturer ID 0x0A01FF the device type 0x01F8 the text AUMA AC01 as well as the AUMATIC works number FF PD tag Dh Description of the display FF PD_TAG The PD Tag Physical Device...

Страница 88: ...trols via the Foundation Fieldbus interface for this the APVB transducer block must be activated in AUTO and the DOFB or AOFB within the AUMATIC must be included in the FF Scheduling Thus DATA EX sign...

Страница 89: ...AITB3 3 RESOURCE 8 DIFB2 4 AIFB1 9 DITB2 Description of the displays This display shows the target and actual operation modes of all function blocks called up within the AUMATIC The pertaining transdu...

Страница 90: ...please refer to the Manual Device integration Fieldbus AUMATIC AC 01 1 ACExC 01 1 Foun dation Fieldbus Any existing error is simultaneously shown via the hitherto existing status and diagnostic displ...

Страница 91: ...of the position feedback 8 3 2 Display hardly readable or illegible Check AUMATIC 24 V voltage supply e g when switching on all LEDs of the local controls must briefly light up if necessary check fuse...

Страница 92: ...52 Max permissible operating time 71 MODE input 53 Monitoring functions 67 Motor protection 68 Motor protection by pass 36 Multiport valve function 47 N Name plate 7 Non Intrusive 8 Non Intrusive vers...

Страница 93: ...ND 55 FF ANLOG IN1 START 55 FULL CLOSE ADJUST 53 FULL OPEN ADJUST 53 I I O 1 33 I O ANLOG IN1 END 55 I O ANLOG IN1 START 55 I O1 ANALOG OUT1 28 I O1 ANALOG OUT1 TYPE 29 I O1 ANALOG OUT2 30 I O1 ANALOG...

Страница 94: ...gr SIGURD S RUM A S NO 1300 Sandvika Tel 47 67572600 Fax 47 67572610 post sigurd sorum no INDUSTRA PT 2710 297 Sintra Tel 351 2 1910 95 00 Fax 351 2 1910 95 99 jpalhares tyco valves com MEGA End stri...

Страница 95: ...tuatorbank com Al Arfaj Engineering Co WLL KW 22004 Salmiyah Tel 965 481 7448 Fax 965 481 7442 info arfajengg com www arfajengg com Petrogulf W L L QA Doha Tel 974 4350 151 Fax 974 4350 140 pgulf qata...

Страница 96: ...0 104 4269 AUMA Riester GmbH Co KG Postfach 1362 D 79373 M llheim Tel 49 7631 809 0 Fax 49 7631 809 1250 riester auma com www auma com For detailed information on AUMA products refer to the Internet w...

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