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Assembly

4.1.

Mounting position

The product described in this document can be operated without restriction in any
mounting position.

4.2.

Handwheel fitting

Information

For transport reason, handwheels with a diameter of 400 mm and larger are supplied
separately within the scope of delivery.

Figure 8: Handwheel

[1]

Spacer

[2]

Input shaft

[3]

Handwheel

[4]

Retaining ring

If required, fit spacer [1] on input shaft [2].

Slip handwheel [3] onto input shaft.

Secure handwheel [3] using the retaining ring [4] supplied.

Information

The retaining ring [4] (together with these operation instructions) is stored in a
weatherproof bag, which is attached to the device prior to delivery.

4.3.

Multi-turn actuator: mount to valve/gearbox

Danger of corrosion due to damage to paint finish and condensation!

→

Touch up damage to paint finish after work on the device.

→

After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.

4.3.1.

Output drive type A

Application

●

Output drive for rising, non-rotating valve stem

●

Capable of withstanding thrust

Design

Output mounting flange [1] with axial bearing stem nut [2] form one unit. Torque is
transmitted to valve stem [3] via stem nut [2].

SAVEx 07.2 – SAVEx 16.2 / SARVEx 07.2 – SARVEx 16.2 Control unit: electronic (MWG)

Assembly

ACVExC 01.2 Non-Intrusive Modbus RTU

Содержание ACVExC 01.2 Series

Страница 1: ...Modbus TCP IP Foundation Fieldbus HART Multi turn actuators SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG with actuator controls ACVExC 01 2 Non Intrusive Assembly operati...

Страница 2: ...n 6 1 3 Warnings and notes 7 1 4 References and symbols 8 2 Identification 8 2 1 Name plate 11 2 2 Short description 13 3 Transport storage and packaging 13 3 1 Transport 14 3 2 Storage 15 3 3 Packagi...

Страница 3: ...t and navigation 50 6 4 User level password 50 6 4 1 Password entry 51 6 4 2 Password change 51 6 5 Language in the display 52 6 5 1 Language change 53 7 Indications 53 7 1 Indications during commissi...

Страница 4: ...rotection tripped via TMS device 81 11 3 Fuses 81 11 3 1 Fuses within the actuator controls 81 11 3 2 Motor protection thermal monitoring 83 12 Servicing and maintenance 83 12 1 Preventive measures fo...

Страница 5: ...plosive atmospheres is subject to special regulations which have to be observed The end user or contractor of the plant are responsible for respect and control of these regulations standards and laws...

Страница 6: ...bility can be assumed for inappropriate or unintended use Observance of these operation instructions is considered as part of the device s designated use Information These operation instructions are o...

Страница 7: ...he push buttons of the local controls you may quickly find the desired parameter in the display Reference to other sections Terms in brackets shown above refer to other sections of the document which...

Страница 8: ...example manufacturer logo CE mark 1 Name of manufacturer 2 Address of manufacturer 3 Type designation 4 Order number 5 Serial number 6 Speed range 7 Torque range in direction CLOSE 8 Torque range in d...

Страница 9: ...ection 10 Control 11 Data Matrix code Motor name plate Figure 4 Motor name plate example manufacturer logo CE mark 1 Motor type 2 Motor article number 3 Serial number 4 Rated voltage 5 Consumed rated...

Страница 10: ...d size These instructions apply to the following devices types and sizes SA Type Multi turn actuator for open close duty V Variable speed Ex Explosion proof version Sizes and generation 07 2 07 6 10 2...

Страница 11: ...ical data both in German and English inspection certificate and the operation instructions when entering the order number Actuator serial number Table 2 Description of serial number with example 0516M...

Страница 12: ...rface The following options are available at the actuator controls in local operation The actuator can be operated via the push buttons of the local controls or set tings can be made in the actuator c...

Страница 13: ...ks for the purpose of lifting by hoist only to the actuator and NOT to the controls Respect total weight of combination actuator actuator controls gearbox valve Secure load against falling down slidin...

Страница 14: ...6 Weights for output drive type AF 07 2 AF 16 2 kg Flange size Type designation 5 2 F10 AF 07 2 5 2 F10 AF 07 6 5 5 F10 AF 10 2 13 7 F14 AF 14 2 23 F16 AF 16 2 3 2 Storage Danger of corrosion due to...

Страница 15: ...ials which can easily be separated and recycled We use the following packaging materials wood cardboard paper and PE foil For the disposal of the packaging material we recommend recycling and collecti...

Страница 16: ...ration instructions is stored in a weatherproof bag which is attached to the device prior to delivery 4 3 Multi turn actuator mount to valve gearbox Danger of corrosion due to damage to paint finish a...

Страница 17: ...is only required if stem nut is supplied unbored or with pilot bore Figure 10 Output drive type A 1 Stem nut 2 Axial needle roller bearing 2 1 Axial bearing washer 2 2 Axial needle roller and cage as...

Страница 18: ...1 Valve stem 2 Output drive type A 3 Screws to actuator 4 Valve flange 5 Screws to output drive 1 If the output drive type A is already mounted to the multi turn actuator Loosen screws 3 and remove o...

Страница 19: ...Output drive types B Application For rotating non rising valve stem Not capable of withstanding thrust Design Connection between hollow shaft and valve or gearbox via output drive sleeve fixed to the...

Страница 20: ...tput drive types B 1 Multi turn actuator 2 Valve gearbox 3 Valve gearbox shaft 1 Check if mounting flanges fit together 2 Check if output drive of multi turn actuator 1 matches the output drive of val...

Страница 21: ...ass A2 80 A4 80 10 M6 24 M8 48 M10 82 M12 200 M16 392 M20 4 4 Accessories for assembly 4 4 1 Stem protection tube for rising valve stem Figure 14 Assembly of the stem protection tube 1 Protective cap...

Страница 22: ...placed on or screwed to the tube Risk of bending or oscillation of protection tubes exceeding a length of 2 m Risk of damage at stem and or protection tube Secure protection tubes exceeding 2 m by an...

Страница 23: ...c discharge ESD Risk of damage to electronic components Earth both operators and devices 1 Loosen screws and remove the local controls 2 Check whether O ring is in good condition correctly insert O ri...

Страница 24: ...plate or downloaded directly from the Internet http www auma com Permissible networks supply networks Actuator controls actuators are suitable for use in TN and TT networks with directly earthed star...

Страница 25: ...t Imax refer to motor name plate or electrical data sheet when selecting the circuit breaker We recommend refraining from using residual current devices RCD However if an RCD is used within the mains...

Страница 26: ...nterference at the highest possible distance from each other The interference immunity of signal and fieldbus cables increases if the cables are laid close to the earth potential If possible avoid lay...

Страница 27: ...rged with additional cable entries Cable entries via the cover The terminal compartment with screw type terminals is designed in protection type Ex e increased safety Plug in connection is made via th...

Страница 28: ...of the connected device remains closed when removing the cover 1 2 Insert cable glands suitable for connecting cables Information When selecting cable glands observe type of protection with Ex e appro...

Страница 29: ...bles Use wire end sleeves according to DIN 46228 6 Connect cables according to order related wiring diagram Information Two wires for each connection permitted When using motor cables with wire cross...

Страница 30: ...t XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 24 Terminal assignment f...

Страница 31: ...r AUMA redundancy I or II Connect termination resistor for channel 2 through linking the terminals 35 37 and 36 38 5 2 4 Terminal compartment close Figure 25 Close terminal compartment 1 Cover figure...

Страница 32: ...nnection simply remove the cover The connection frame remains within the device The flameproof interior of the connected devices remains sealed Technical data Table 16 KES electrical connection Contro...

Страница 33: ...to Ex marking on name plate The flameproof interior of the connected device remains closed when removing the cover 1 2 Insert cable glands suitable for connecting cables Information When selecting cab...

Страница 34: ...a the cable gland to the housing earthing 3 Strip wires 4 For flexible cables Use end sleeves according to DIN 46228 5 Connect cables according to order related wiring diagram In case of a fault Hazar...

Страница 35: ...t XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 31 Terminal assignment f...

Страница 36: ...3 4 Terminal compartment close Figure 32 Close terminal compartment 1 Cover illustration shows type of protection Ex e 2 Screws for cover 3 O ring 4 Blanking plugs 5 Cable gland example 6 Connection...

Страница 37: ...the connection frame For cable connection simply remove the cover The connection frame with the cable entries remains within the device The flameproof interior of the connected devices remains sealed...

Страница 38: ...connected device remains closed when removing the cover 1 2 Insert cable glands suitable for connecting cables Information When selecting cable glands observe type of protection with Ex e or Ex d app...

Страница 39: ...with the specified torque to ensure required enclosure protection Information For shielded cables Link the cable shield end via the cable gland to the housing earthing 4 Strip wires 4 1 Remove wire sh...

Страница 40: ...protective earth to PE connection M6 Figure 37 Protective earth connections within connection frame M6 Customer protective earth connection for M6 ring lug or with U bracket for up to two wires M4 In...

Страница 41: ...t XK Terminal assignment according to wiring diagram customer connection Channel 1 Terminals 31 32 and 33 34 Channel 2 Terminals 35 36 and 37 38 AUMA redundancy I or II Figure 39 Terminal assignment f...

Страница 42: ...For AUMA redundancy I or II Connect termination resistor for channel 2 through linking the terminals 35 37 and 36 38 5 4 4 Terminal compartment close Figure 40 Close terminal compartment 1 Cover illus...

Страница 43: ...th connection for multi turn actuator Application External earth connection U bracket for connection to equipotential compensation Table 20 Terminal cross sections and earth connection tightening torq...

Страница 44: ...of actuator controls and actuator If the actuator cannot be accessed safely If the actuator is subjected to high temperatures In case of heavy vibration of the valve Observe prior to connec tion Permi...

Страница 45: ...nfluences Explosion hazard Risk of death or serious injury Prior to opening the device removing the plug ensure that the device is free of gas and voltage Do NOT switch on voltage in potentially explo...

Страница 46: ...manual opera tion If the torque applied at the handwheel exceeds a certain value refer to order related technical data sheet the shear pins will rupture and thus protect the valve from damage The han...

Страница 47: ...ient temperatures or strong direct sunlight Danger of burns Check surface temperature and wear protective gloves if required Set selector switch 5 to position Local control LOCAL The actuator can now...

Страница 48: ...OPEN CLOSE and setpoint control Remote SET POINT For further information please refer to the Manual Operation and setting 6 3 Menu navigation via push buttons for settings and indications Menu naviga...

Страница 49: ...a push button If no push button is operated for 60 seconds the display will become dim again 6 3 1 Menu layout and navigation Groups The indications on the display are divided into 3 groups Figure 48...

Страница 50: ...ted in the top row Figure 52 User level display example Password A password must be entered to allow parameter modification The display indicates Password 0 A specific password is assigned to each use...

Страница 51: ...ndicates Display Change passwords 3 Select parameter Change passwords either click via the menu to parameter or via direct display press and enter ID M0229 Display indicates Change passwords The user...

Страница 52: ...server 1 7 Select user level via Up Down resulting in the following significations black triangle current setting white triangle selection not saved yet 8 Press Ok Display indicates Password 0 9 Enter...

Страница 53: ...54 Self test The language selection menu follows the startup menu Startup menu The current firmware version is displayed during the startup procedure Figure 55 Startup menu with firmware version 04 0...

Страница 54: ...upport 7 2 1 Feedback indications from actuator and valve Display indications depend on the actuator version Valve position S0001 S0001 on the display indicates the valve position in of the travel The...

Страница 55: ...termediate positions with operation profile pivot points and operation behaviour of pivot points The navigation support bottom row is faded out after approx 3 seconds and the axis axes for pivot point...

Страница 56: ...n Start of stepping mode in direction CLOSE Stop during operation in direction CLOSE Start of stepping mode in direction OPEN Stop during operation in direction OPEN Stop during operation in direction...

Страница 57: ...e parameter Diagnostic classific M0539 is set to NAMUR Out of Specification S0008 The S0008 indication shows out of specification indications according to NAMUR recommendation NE 107 If such an indica...

Страница 58: ...e 71 Maintenance required For further information please also refer to Corrective action Failure S0011 The S0011 indication shows the causes of the failure indication according to NAMUR recommendation...

Страница 59: ...can be assigned to LEDs 1 5 Device configuration M0053 Local controls M0159 Indication light 1 left M0093 Indication light 2 M0094 Indication light 3 M0095 Indication light 4 M0096 Indicat light 5 ri...

Страница 60: ...point to the indicator mark at cover 7 4 2 Mechanical position indication self adjusting Figure 75 Mechanical position indicator 1 End position OPEN reached 2 End position CLOSED reached Characteristi...

Страница 61: ...ignal DOUT 6 Torque fault OPEN 8 1 2 Coding the outputs The output signals Coding DOUT 1 Coding DOUT 6 can be set either to high active or low active High active output contact closed signal active Lo...

Страница 62: ...t switching Torque Seating in end positions via torque switching Select main menu 1 Set selector switch to position 0 OFF 2 Press push button C Setup and hold it down for approx 3 seconds Display goes...

Страница 63: ...switches may also trip during manual operation Valve damage due to excessive tripping torque limit setting The tripping torque must suit the valve Only change the setting with the consent of the valve...

Страница 64: ...07 Fault Torque fault OPEN or Torque fault CLOSE The fault has to be acknowledged before the operation can be resumed The acknowledgement is made 1 either by an operation command in the opposite direc...

Страница 65: ...meaning black triangle current setting white triangle selection not saved yet 7 Press Ok to confirm to selected user Display indicates Password 0 8 Enter password enter password The display indicates...

Страница 66: ...ress Yes to accept new end position setting Display indicates End pos OPEN set The right LED is illuminated standard version and thus indicates that the end position OPEN setting is complete 14 Make s...

Страница 67: ...rrent selection 5 Press Ok Display shows the set value The bottom row indicates Edit Esc 6 Press Edit Display indicates Specialist 4 continue with step 7 in bottom row Up Down Esc continue with step 1...

Страница 68: ...can be checked at the position indicator if available Chapter Direction of rotation at mechanical position indicator check The direction of rotation must be checked at the hollow shaft stem if no mec...

Страница 69: ...bols turn counterclockwise Figure 77 Direction of rotation for clockwise closing version 9 6 2 Direction of rotation at hollow shaft stem check Valve damage due to incorrect direction of rotation If t...

Страница 70: ...ion Local control LOCAL 2 Operate actuator using push buttons OPEN STOP CLOSE The limit switching is set correctly if default indication the yellow indication light LED1 is illuminated in end position...

Страница 71: ...is not necessary when commissioning In case the mechanical position indicator integrated within the actuator is NOT self adjusting B the switch compartment must be opened for mechanical position indi...

Страница 72: ...y 6 Place cover 1 on switch compartment 7 Fasten screws 2 evenly crosswise 10 2 Mechanical position indicator self adjusting Figure 81 Mechanical position indicator self adjusting The self adjusting m...

Страница 73: ...ols OPEN and CLOSED ranges between approx 120 and 280 If all three discs are turned at the same time the indicator can be shifted in steps of 15 Individual shifts of 5 are possible If the indicator is...

Страница 74: ...ing 10 3 Mechanical position indication via indicator mark not self adjusting Figure 85 Mechanical position indication via indicator mark The mechanical position indicator shows the valve position via...

Страница 75: ...t setting procedure 6 2 Test set gear stage of the reduction gearing 10 3 2 Gear stage of the reduction gearing test set This test setting is only required if the turns stroke of the actuator were cha...

Страница 76: ...250 500 MS50 2 control unit 10 to 5 000 turns per stroke Gear stage Turns stroke above to 1 10 0 19 5 2 19 5 39 0 3 39 0 78 0 4 78 156 5 156 315 6 315 625 7 625 1 250 8 1 250 2 500 9 2 500 5 000 3 Lo...

Страница 77: ...the event of a fault the display backlight is red Warnings have no influence on the electrical actuator operation They only serve for information purposes The display remains white Collective signals...

Страница 78: ...he controls has exceeded the power supply limits 24 V DC external Check modulating behaviour of actuator Check parameter Perm run time M0356 re set if required Warning on time max running time h excee...

Страница 79: ...scription of the individual signals refer to Manual Operation and setting Collective signal 11 Configuration error has occurred Configuration error Press push button Details to display a list of indi...

Страница 80: ...or protection Fault within converter Rectifier fault Check DMF trip torque OP parameter Check DMF fault level parameter The torque in direction OPEN measured at the output drive shaft using the torque...

Страница 81: ...of the heating system 11 3 Fuses 11 3 1 Fuses within the actuator controls F5 Automatic reset fuse as short circuit protection for external 24 V DC supply for customer refer to wiring diagram 11 3 2 M...

Страница 82: ...test M1950 3 Activate motor protection simulation Press Ok push button The safety function is correct if no fault signal is displayed 4 Reset simulation Press Ok push button or exit the simulation men...

Страница 83: ...ccording to manufacturer s details Check fastening screws between actuator and gearbox valve for tightness If required fasten screws while applying the tightening torques as indicated in chapter Assem...

Страница 84: ...ts with care Joint surfaces must not be damaged or soiled in any way Do not jam cover during fitting Figure 88 KP KPH and KES electrical connection 1 Cover 2 Screws for housing 3 O ring 4 Plug in fram...

Страница 85: ...r soiled in any way Do not jam cover during fitting Removing the plug 1 Loosen the screws 2 2 Remove cover 1 3 For versions with terminal compartment in type of protection Ex d flameproof enclosure Re...

Страница 86: ...re fastened correctly Take care of possible discolouration of the terminals and wires This would in dicate an increased temperature For Ex housings pay special attention to a possible collection of wa...

Страница 87: ...controlled waste disposal of the disassembled material or for sep arate recycling according to materials Observe the national regulations for waste disposal 87 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVE...

Страница 88: ...voltage 10 Permissible variation of mains frequency 5 Mains voltage mains frequency Category III according to IEC 60364 4 443 Overvoltage category F tropicalized Standard Insulation class H tropicali...

Страница 89: ...ompartment additionally sealed against interior double sealed Enclosure protection according to EN 60529 According to AUMA definition enclosure protection IP68 meets the following requirements Depth o...

Страница 90: ...E MODE with one common and EMERGENCY I O interface respectively without common Control inputs OPEN STOP CLOSE EMERGENCY I O interface Selection of control type fieldbus or additional input signals MOD...

Страница 91: ...ly isolated from internal voltage supply Not possible in combination with PTC tripping device Option Redundant line topology with universal redundancy behaviour according to AUMA redundancy I or II Re...

Страница 92: ...ndard Safety functions Enabling local controls via Enable LOCAL digital input Thus actuator operation can be enabled or disabled via push buttons on local controls Interlock for main by pass valve Ena...

Страница 93: ...data of the Modbus RTU interface Modbus RTU according to IEC 61158 and IEC 61784 Communication protocol Line fieldbus structure When using repeaters tree structures can also be implemented Coupling a...

Страница 94: ...ock OPEN CLOSE Process representation output command signals End positions OPEN CLOSED Actual position value Actual torque value requires MWG in actuator Selector switch in position LOCAL REMOTE Runni...

Страница 95: ...xtremely high salinity permanent condensation and high pollution Option Double layer powder coating Two component iron mica combination Coating AUMA silver grey similar to RAL 7037 Standard Colour Ava...

Страница 96: ...re parts 14 1 Multi turn actuators SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 96 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG Spare parts ACVExC 01 2 Non Intrusive Modb...

Страница 97: ...Sub assembly Locking plate 025 0 Sub assembly Switch stack for direction CLOSE 560 0 2 Sub assembly Cable for protective earth 058 0 Sub assembly Switch for limit torque 560 1 Sub assembly Motor only...

Страница 98: ...14 2 ACVExC 01 2 KP KPH actuator controls 98 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG Spare parts ACVExC 01 2 Non Intrusive Modbus RTU...

Страница 99: ...Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Sub assembly Ex plug socket connector with screw type terminals KP KPH 501 0 Screw for control terminal 501 1 Washer for...

Страница 100: ...14 3 ACVExC 01 2 KES actuator controls 100 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG Spare parts ACVExC 01 2 Non Intrusive Modbus RTU...

Страница 101: ...board 009 0 Sub assembly Relay board 011 1 Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Pin carrier without pins 502 0 Pin for controls 505 0 Sub assembly Pin for mot...

Страница 102: ...14 4 ACVExC 01 2 KT KM actuator controls 102 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG Spare parts ACVExC 01 2 Non Intrusive Modbus RTU...

Страница 103: ...002 4 I O board 008 1 Fieldbus board 008 1 Sub assembly Logic board 009 0 Sub assembly Relay board 011 1 Power supply unit DC link 013 0 Sub assembly Motor controller switchgear 014 0 Sub assembly Cov...

Страница 104: ...otice The latest versions are attached to the device upon delivery and also available for download at http www auma com 15 1 Declaration of Incorporation and EU Declaration of Conformity 104 SAVEx 07...

Страница 105: ...105 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG ACVExC 01 2 Non Intrusive Modbus RTU...

Страница 106: ...106 SAVEx 07 2 SAVEx 16 2 SARVEx 07 2 SARVEx 16 2 Control unit electronic MWG ACVExC 01 2 Non Intrusive Modbus RTU...

Страница 107: ...connection 43 Electrical connection 24 88 EMC 26 Enclosure protection 8 9 89 95 Error indication on display 53 EU Declaration of Conformity 104 Ex certificate 10 Explosion protection 10 Explosion prot...

Страница 108: ...specification indica tion on display 57 Output contacts 61 Output drive type A 16 Output drive types B 19 Output signals 61 Output signals Potential 26 Output speed setting 66 Overvoltage category 88...

Страница 109: ...nical data 88 Temperature protection 9 Terminal plan 24 88 Test certificate 10 Test run 68 TMS thermal motor protec tion 81 Torque indication on display 54 Torque range 8 Torque switching 63 Transport...

Страница 110: ...el 36 93 324 666 auma fabo hu www fabo hu Falkinn HF IS 108 Reykjavik Tel 00354 540 7000 os falkinn is www falkinn is AUMA ITALIANA S r l a socio unico IT 20023 Cerro Maggiore MI Tel 39 0331 51351 inf...

Страница 111: ...an 982144545654 info itg co ir Trans Jordan Electro Mechanical Supplies JO 11133 Amman Tel 962 6 5332020 Info transjordan net AUMA JAPAN Co Ltd JP 211 0016 Kawasaki shi Kanagawa Tel 81 0 44 863 8371 m...

Страница 112: ...er GmbH Co KG P O Box 1362 DE 79373 Muellheim Tel 49 7631 809 0 Fax 49 7631 809 1250 info auma com www auma com Y008 253 003 en 1 18 For detailed information on AUMA products refer to the Internet www...

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