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5
Installing gearbox
Procedure
Installation is carried out in reverse sequence; note the following:
Note
♦
Renew bolts which are tightened by turning through a speci‐
fied angle.
♦
Renew seals, gaskets and self-locking bolts and nuts.
♦
Renew locking plate and retaining clip for selector lever cable.
♦
Hose connections and hoses for charge air system must be
free from oil and grease before fitting.
♦
Secure all hose connections with the correct type of hose clips
(same as original equipment) ⇒ Parts catalogue .
♦
Re-attach all cable ties at the same locations when re-instal‐
ling.
Tightening torques:
⇒ “5.1 Tightening torques (installing gearbox)”, page 55
– Check needle bearing in crankshaft ⇒ Rep. Gr. 13 .
– Clean splines of input shaft and hub; remove corrosion.
– Grease clutch plate splines with a very small amount of grease
for clutch plate splines ⇒ Parts catalogue . It is important to
remove excess grease.
– Check that dowel sleeves -A- are correctly seated in cylinder
block.
– Engage intermediate plate at sealing flange on engine and
push onto dowel sleeves.
– Renew oil seal for flange shaft (right-side)
Audi TT 2007 ➤
Direct shift gearbox 02E, front-wheel drive - Edition 12.2006
5. Installing gearbox
53
