50
8. Install the rotor/flywheel and secure with the flange
nut. Tighten to 107 ft-lb.
C. Magneto Cover
D. Water Pump
NOTE: Steps 1-8 in the preceding sub-section must
precede this procedure.
9. Install two alignment pins and place the magneto
cover gasket into position. Install the magneto cover.
Noting the different-lengthed 6 mm cap screws and
the location of the two internal cap screws, tighten
cap screws in a crisscross pattern to 8 ft-lb.
FI596A
10. Install the water pump drive gear and secure with the
nut. Tighten to 28 ft-lb.
FI547
11. Install two alignment pins and a gasket on the mag-
neto cover; then install the water pump housing
assembly. Tighten the cap screws to 8 ft-lb.
FI541A
FI539
12. Install the water pump cover with a new O-ring and
secure with the four cap screws. Tighten to 8 ft-lb.
FI538
13. Connect the coolant hoses to the water pump and
secure with the hose clamps. Tighten securely.
Right-Side Components
NOTE: For efficiency, it is preferable to remove and
disassemble only those components which need to be
addressed and to service only those components. The
technician should use discretion and sound judgment.
NOTE: The engine/transmission does not have to be
removed from the frame for this procedure.
AT THIS POINT
To service center crankcase components only, proceed
to Removing Right-Side Components.
AT THIS POINT
To service any one specific component, only limited dis-
assembly of components may be necessary. Note the
AT THIS POINT information in each sub-section.
Содержание XC 450 2016
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