14
3. Lower the brake pedal down to the foot wells and
remove the reinstallable rivet from the CVT cut-out
in the foot well.
4. Remove the cap screws from the CVT cover and
remove the cover accounting for two alignment pins.
5. Remove the nut securing the movable drive face to
the clutch shaft; then remove the movable drive face
assembly being careful not to let the rollers fall out.
Account for a bushing.
KC127
KC128
6. Thread a cap screw from the V-belt cover into the
driven pulley fixed face and push the movable face
open allowing the V-belt to drop down between the
pulley faces approximately 3/4 in.
KC137
7. Pinching the V-belt together in front of the driven
pulley, pull it forward and outward off the clutch
shaft; then remove it from the driven pulley.
KC136
8. Inspect the faces of the drive and driven pulleys for
scoring, pitting, cracks, or grooving; then clean any
dirt and debris from the V-belt housing and cover.
CHECKING
Use the Drive Belt Gauge to identify any abnormal wear.
Measure across the top of the V-belt (in multiple loca-
tions) using a Vernier caliper. Do not squeeze the belt as
doing so may produce an inaccurate measurement. The
V-belt must be at least 28.5 mm at any point.
INSTALLING
1. Place the V-belt onto the driven pulley making sure
the arrows on the belt point in the direction of rota-
tion; then pinch the belt together in front of the
driven pulley and place it over the clutch shaft.
KC135
KC131
2. Install the bushing over the clutch shaft; then install
the movable drive face assembly on the clutch shaft.
Содержание XC 450 2016
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