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Revision History

 

Rev.

 

Page

 

Change Description

 

Date / Initial

 

A

 

all

 

Initial release

 

2016-03-15

 

B

 

all

 

ESSAILEC

®

 test blocks for the secondary testing without opening a 

low voltage compartment door

 

Recommended Troubleshooting tools

 

2017-03-27

 

C

 

all

 

Recommended 3 phase test set up extended about FREJA 546 with 
low level output hardware option and about Omicron CMC 430 with 
low level output accessories LLX1

 

Recommended Troubleshooting tools extended about Local HMI of 
640 series and Wireshark Network analyzer

 

2019-12-19

 

Содержание UniGear Digital

Страница 1: ...DISTRIBUTION SOLUTIONS UniGear Family UniGear Digital Commissioning and testing Guide...

Страница 2: ......

Страница 3: ...DISTRIBUTION SOLUTIONS UniGear Family UniGear Digital Commissioning and testing Guide...

Страница 4: ...grams and so on to protect these products the network its system and interfaces against security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB per...

Страница 5: ...access to the busbar compartment 23 4 2 4 Non installed busbars in the switchgear panel 26 4 3 Voltage sensors 29 4 3 1 Supervision 29 4 3 2 Voltage sensor installed in the cable compartment 30 4 3 3...

Страница 6: ......

Страница 7: ...CM600 16 Figure 25 GOOSE SMV alarm is activated on a configurable LED 17 Figure 26 Measurements view voltage receiver protection relay is not synchronized with the Master clock 17 Figure 27 Measuremen...

Страница 8: ...scheme of trucks interlock by the busbar earthing truck 47 Figure 70 Logic scheme of trucks interlock by the busbar earthing switch 47 Figure 71 Single line diagram the circuit breaker is in the test...

Страница 9: ...on relay s WebHMI 71 Figure 112 Measurements view 71 Figure 113 3 phases test setup for the Megger tester 72 Figure 114 1 phase test setup for the Megger tester 73 Figure 115 Connecting cable with RJ4...

Страница 10: ......

Страница 11: ...BLES VII List of Tables Table 1 Current metering accuracy 19 Table 2 Zero clamping limits 19 Table 3 Voltage metering accuracy 29 Table 4 Zero clamping limits 29 Table 5 Inter tripping rules for Ith l...

Страница 12: ......

Страница 13: ...roven testing methods 1 2 Intended users This manual is intended to be used by protection relay test and service engineers The pro tection relay engineer needs to have a thorough knowledge of protecti...

Страница 14: ...ponding to implementation of Process bus and GOOSE functionalities and usage of sensors The traditional method of commissioning activity starts with primary injections then continues with protection r...

Страница 15: ...red from the power supply 3 1 Protection relays Before starting any secondary testing of the protection relay functions verify if the IP ad dresses the network topology and time synchronization settin...

Страница 16: ...the same PTP domain ID PTP precision time protocol On the protection relay LHMI go to Main Menu Configuration Time Synchronisation PTP domain ID PTP domain ID 0 In case of Grandmaster clock Satellite...

Страница 17: ...riority 1 128 PTP priority 2 128 Figure 5 PTP priority setting for Slave clock If both Master and Backup master clocks fails the protection relays establish a new primary source for time synchronizati...

Страница 18: ...C Figure 6 IEEE 1588 master clock status Check the time synchronization status at other protection relays On the protection relay LHMI go to Main Menu Monitoring IED status Time synchronisation Synch...

Страница 19: ...devices which support the AFS finder protocol The next dialogue open by double clicking on the respective switch in AFS finder defines the IP address and net mask Figure 8 Properties dialogue of disc...

Страница 20: ...on Check Port setting according to the UniGear Digital Engineering Guide It is recommended to assign a bay to port name according to the project documentation for example Network Overview diagram Inte...

Страница 21: ...set a transparent time with Power profile The Ethernet switch then only corrects and forwards the PTP messages and cannot become the PTP master The PTP profile must be enabled on all ports The Peer to...

Страница 22: ...tween protection relays should not be sent to the control system SMV should only be sent where required Traffic filtering in managed Ethernet switches can be done via logical separation of the data tr...

Страница 23: ...assigned for SCADA is not a member of any VLAN except the native one Figure 16 VLAN Configuration dialogue Check setting of Ingress filtering Ingress filtering must be marked for each port The device...

Страница 24: ...ust be filtered out This is ensured by setting Ingress filtering on via the VLAN port dialogue The port on the Ethernet switch connected to SCADA is not a member of any VLAN except the native one to f...

Страница 25: ...is no special setting in the Ethernet switch for PRP networks For more details and a network topology overview refer to the UniGear Digital Engineering Guide HSR Check the HSR parameters setting acco...

Страница 26: ...ctions Check the interconnection of network components protection relays managed Ethernet switches according to documentation for example the Network Overview Diagram Figure 20 Example of HSR Network...

Страница 27: ...ETHERNET NETWORK VER IFICATION INTERCONNECTIONS 1VLG500017 C 15 Figure 22 Example of PRP network overview diagram Figure 23 Interconnection of protection relays into PRP networks...

Страница 28: ...0 and protection relay is established a green tick mark is shown next to the protection relay icon Figure 24 Example of Plant Structure in PCM600 Network redundancy Check the availability of voltage m...

Страница 29: ...ys if voltage values are not in brackets Brackets indicate an invalid or a questionable measurement due to for example a time synchronization error Figure 26 Measurements view voltage receiver protect...

Страница 30: ...ed For pre testing secondary tester with sensor support low voltage output signals is re quired The setting of sensors in the protection relay is described in the UniGear Digital Engineer ing guide 4...

Страница 31: ...ent metering is supervised by the CMMXU function Metering ac curacy is stated in Table 1 Table 1 Current metering accuracy Characteristic Value Operation accuracy Depending on the frequency of the mea...

Страница 32: ...eters set in the protection relay with sensor rating plates placed on the circuit breaker door Figure 29 Example of a current sensor label On protection relay LHMI go to Main Menu Configuration Analog...

Страница 33: ...ipping coil MO from the negative potential of power supply in the low voltage compartment before primary injection to avoid unwanted tripping of the circuit breaker Step 3 5 In the cable compartments...

Страница 34: ...ering for the phase and measured current in other phases on the pro tection relay LHMI Measurements view Current must be zero in phases which are not under the primary injection test Figure 32 Measure...

Страница 35: ...live parts Step 1 6 Verify the sensor parameters set in the protection relay with the sensor rating plates placed on the circuit breaker door Figure 33 Example of a current sensor label On the protec...

Страница 36: ...cable sealing end and the cir cuit breaker compartment to the branch conductor behind the lower shutter of the same phase Figure 35 Test setup for current sensors testing when busbars are not install...

Страница 37: ...for the phase and the measured current in other phases on the pro tection relay LHMI Measurements view Current must be zero in all phases which are not under the primary injection test Figure 36 Measu...

Страница 38: ...against any other live parts Step 1 7 Verify the sensor parameters set in the protection relay with the sensor rating plates placed on the circuit breaker door Figure 37 Example of a current sensor l...

Страница 39: ...ressure relief flap from the busbar compartment to get access for one end of the primary injection test set If Ith limiters are installed make sure they will not trip your circuit breaker for example...

Страница 40: ...be zero in phases which are not under the primary injection test Figure 40 Measurements view Io A in Measurements view is a measured value not a calculated one Step 7 7 After testing of all 3 phases...

Страница 41: ...ing ac curacy is stated in Table 3 Table 3 Voltage metering accuracy Characteristic Value Operation accuracy Depending on the frequency of the measured voltage fn 2 Hz 0 5 or 0 002 Un at voltages in r...

Страница 42: ...e star connection Amplitude Corr A sensor rating plate phase A Amplitude Corr B sensor rating plate phase B Amplitude Corr C sensor rating plate phase C Division ration 10 000 Voltage input type CVD s...

Страница 43: ...together to the grounding bar Step 5 7 Connect the primary tester to the cable sealing end of the isolated phase and to the ground ing bar inside the switchgear panel Figure 43 Test setup for voltage...

Страница 44: ...on relay LHMI Measurements view Figure 44 Measurements view injected phase 1 Since the protection relay is reporting phase to phase voltages two identical measurements will appear on the display For e...

Страница 45: ...rr A sensor rating plate phase A Amplitude Corr B sensor rating plate phase B Amplitude Corr C sensor rating plate phase C Division ration 10 000 Voltage input type CVD sensor Angle Corr A sensor rati...

Страница 46: ...the circuit breaker compartment Step 5 8 Except the tested phase connect all other phases together to the grounding bar Step 6 8 Connect the tester to the isolated measured phase and grounding bar Fig...

Страница 47: ...tage receiver protection relays LHMI Measure ments view The voltage value must be identical with the voltage sender protection relay and without brackets around the value Figure 49 Measurements view i...

Страница 48: ...ing coils Under medium voltage the switchgear panel can operate only one apparatus at a time 5 1 1 Circuit breaker truck Disconnector The circuit breaker truck can only be moved from the Test Disconne...

Страница 49: ...le line diagram the earthing switch shutter is open Step 3 6 Check that the circuit breaker cannot be moved into service position when the earthing switch crank is inserted Step 4 6 Remove the earthin...

Страница 50: ...the test position about a half turn of the crank Check the circuit breaker status on the protection relay LHMI Figure 54 Single line diagram the circuit breaker is in the intermediate position Step 6...

Страница 51: ...coil RL1 is energized Usually closing operation of the circuit breaker in the service position is supervised by the protection relay CBXCBR function Protection relay controls blocking coil RL1 In the...

Страница 52: ...e 57 Single line diagram the circuit breaker is open and in the test position Step 4 7 Move the circuit breaker truck out of the test position about a half turn of the crank Check the circuit breaker...

Страница 53: ...truck into the service position Close the circuit breaker Check the circuit breaker status on the protection relay LHMI Figure 59 Single line diagram the circuit breaker is closed and in the service p...

Страница 54: ...by means of blocking coil RL3 Figure 60 Blocking conditions of the earthing switch in PCM600 Step 1 7 Move the circuit breaker into the test position and keep it open Check the circuit breaker sta tu...

Страница 55: ...Check the circuit breaker truck sta tus on the protection relay LHMI Step 5 7 Check that the cable compartment door cannot be open if the earthing switch is open Step 6 7 Close the earthing switch an...

Страница 56: ...h can only be closed when all circuit breaker trucks in the rela tive busbar section are in the Test Disconnected position term used for disconnected position is Plug Out When the busbar earthing swit...

Страница 57: ...king logic operates bi directionally and therefore re quire two tests Busbar earthing switch truck interlock Circuit breaker trucks interlock Busbar earthing switch truck interlock Figure 65 Logic sch...

Страница 58: ...eck the busbar earthing switch shutter It can be open and the crank inserted Step 3 5 Move the circuit breaker out of the test position about a half turn of the crank in one feeder Check the circuit b...

Страница 59: ...NG INTERLOCKS BETWEEN PANELS 1VLG500017 C 47 Circuit breaker trucks interlock Figure 69 Logic scheme of trucks interlock by the busbar earthing truck Figure 70 Logic scheme of trucks interlock by the...

Страница 60: ...tatus via the protection relay LHMIs Figure 71 Single line diagram the circuit breaker is in the test position Step 2 4 Check the busbar earthing switch shutter It can be open and the crank inserted S...

Страница 61: ...of a delay the protection relay sends the tripping command to the upstream cir cuit breaker typically to the Incomer and Bus tie It is good practice to block the CCBRBRF function if the circuit breake...

Страница 62: ...lose all upstream breakers in the relative section such as the Incomer Generator and Bus tie Step 4 10 On the protection relay LHMI upstream breaker receiving CBFP trip command go to Main Menu Test IE...

Страница 63: ...st Function tests Other protection CCBRBRF1 Activate TRBU backup trip logic output Figure 76 Activating backup trip The Incomer and Bus tie circuit breakers must trip immediately Then On the protectio...

Страница 64: ...eeder go to Main Menu Test IED test Test mode Normal mode The ready LED is flashing when the protection relay is in the test mode Figure 78 Entering test mode Step 9 10 Repeat steps 3 to 8 for all fee...

Страница 65: ...circuit breaker such as the Incomer Generator and Bus tie to block su perior Overcurrent or Earth fault protection For safety reasons the Logic busbar protection can only be used with Circuit breaker...

Страница 66: ...D test The ready LED is flashing when the protection relay is in the test mode Figure 81 Entering test mode Step 3 10 On the protection relay LHMI tested feeder go to Main Menu Test IED test Test mode...

Страница 67: ...tream circuit breaker go to Main Menu Monitoring I O status Current protection PHIPTOC1 Inputs BLOCK True Figure 83 Activating blocking mode Step 6 10 On the protection relay LHMI tested feeder go to...

Страница 68: ...n PHIPTOC1 Inputs BLOCK False Figure 85 Deactivating blocking mode Step 8 10 On the protection relay LHMI tested feeder go to Main Menu Test IED test Test mode Normal mode The ready LED is steady ON F...

Страница 69: ...rent contribution from the load like motors Figure 87 Logic scheme of Ith limiters trip Table 5 Inter tripping rules for Ith limiters Arc location Inter trip to Cable compartment of Outgoing feeder Ci...

Страница 70: ...the circuit breaker is closed and in the service position Step 3 6 Select the feeder to be tested Simulate a trip of the first flap order of flap to be tested no matter Bring potential to the binary i...

Страница 71: ...e circuit breaker The trip com mand is further distributed over the switchgear based on the location of the Arc It is good practice to also forward the inter trip to outgoing feeders in the section to...

Страница 72: ...is flashing when the protection relay is in test mode Figure 92 Entering test mode Step 3 11 On the protection relay LHMI tested feeder go to Main Menu Test IED test Test mode IED test The ready LED...

Страница 73: ...forward the trip com mand to the upstream circuit breaker Incomer Generator and Bus tie The upstream circuit breaker must trip immediately All feeders in the relative section shall trip at the same ti...

Страница 74: ...er protection ARCSARC2 Activate OPERATE ARCSARC2 Deactivate OPERATE ARCSARC3 Activate OPERATE ARCSARC3 Deactivate OPERATE Step 9 11 On the protection relay LHMI tested feeder go to Main Menu Test IED...

Страница 75: ...as a part of secondary injections To get the best performance of the protection relays simulate a real network by means of running two sequences Pre fault for at least 1second and Fault Testers for s...

Страница 76: ...ning the low voltage compartment door ESSAILEC RJ45 test block A test block is used for efficient testing of a protection and control relay with sensor inputs Vertical layout for the test block is rec...

Страница 77: ...r tripping Testing procedure Step 1 5 Remove the lid from ESSAILEC Trip Polarity test socket and insert the test plug The test plug disconnects tripping signal from a protection relay Figure 101 ESSAI...

Страница 78: ...0017 C Step 3 5 Secondary testing Figure 103 The testing one phase testing setup is shown on the picture Step 4 5 Remove the test plugs from ESSAILEC RJ45 test sockets for all three phases and cover t...

Страница 79: ...RY TESTING OF PROTECTION RELAYS ESSAILEC TEST BLOCKS 1VLG500017 C 67 Step 5 5 Remove the test plug from ESSAILEC Trip test socket and cover it by the lid Figure 105 ESSAILEC Trip test block Normal ope...

Страница 80: ...er Moreover it is indicated how these testers can be used for 3 phase testing and 1 phase testing of protection relays Test setup for Omicron 3 phases Low level outputs of the CMC tester for example C...

Страница 81: ...0 mV when harmonics up to 400 Hz are considered 5 9 x 400 50 x 0 15 7 08 The high mode permits amplitudes of up to 37 x 150 mV and is permitted via Windows registry settings details can be found in Om...

Страница 82: ...ep 1 3 The protection relay and tester must be grounded on the same electrical potential Step 2 3 Omicron tester is connected via connecting cable terminated with banana connectors and RJ45 connector...

Страница 83: ...t via the front voltage outputs 1 2 U1 U2 with 180 phase shift symmetrical source Simulate voltage on the voltage sensor input via the front voltage output U4 N U4 3 Figure 110 Setting of high voltage...

Страница 84: ...tester The test adapter is usually connected to the pro tection relay through ESSAILEC test blocks via connecting shielded cables terminated with RJ45 connectors If the ESSAILEC test blocks are not i...

Страница 85: ...1 3 The protection relay and tester must be grounded on the same potential Step 2 3 Megger tester is connected via connecting cable terminated with banana connectors and RJ45 connector on the other o...

Страница 86: ...ulate high currents on the current sensor input via the front voltage outputs L1U L2U U1 U2 with 180 phase shift symmetrical source Simulate voltage on the voltage sensor input via the front voltage o...

Страница 87: ...CTION RELAYS SECONDARY TEST SETUPS 1VLG500017 C 75 Figure 117 Setting of high voltage analogue outputs in the Megger configuration program Figure 118 Setting of high voltage analogue outputs in the Me...

Страница 88: ...SECONDARY TEST SETUPS SECONDARY TESTING OF PROTECTION RELAYS 76 1VLG500017 C Figure 119 Measurements view...

Страница 89: ...50 data in a user readable form without having a deep knowledge about the protocols This functionality simplifies troubleshooting of communica tion problems significantly Explore Models enables the us...

Страница 90: ...nd Commissioning pages Checking GOOSE data On the GOOSE Receiving page check the GOOSE data that the relay subscribes from the Ethernet network The left side of this page shows a list of devices that...

Страница 91: ...data set consists of value and quality attributes The sent data has status indicators where green means all OK yellow warning and red error Figure 123 GOOSE Sending Page On the SMV Receiving page chec...

Страница 92: ...where the relay sends SMV messages In the system there may be more de vices but these devices are according to relay configuration the ones subscribing the data from the relay The right side of the p...

Страница 93: ...displays that packet data as detailed as possible Refer to www wireshark org for additional information Figure 126 Example of captured packets by Wireshark GridEx IEC 61850 test tool GridEx is the tes...

Страница 94: ...mless Redundancy ID Identifier IEC International Electrotechnical Commission IEC 61850 International standard for communication networks and systems for power utility automation IEC 61850 8 1 Station...

Страница 95: ...sion Time Protocol Version 2 RJ45 Galvanic connector type RMS Root mean square SA Substation Automation SCADA Supervisory Control and Data Acquisition SCL XML based substation description configuratio...

Страница 96: ......

Страница 97: ...g a low voltage compartment door Recommended Troubleshooting tools 2017 03 27 C all Recommended 3 phase test set up extended about FREJA 546 with low level output hardware option and about Omicron CMC...

Страница 98: ...Visit us www abb com mediumvoltage Document Number 1VLG500017 Rev C...

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