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X-Ray Inspection System

User Manual

P a g e

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Copyright©2021 ZKTECO CO., LTD. All rights reserved.

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Product Introduction

The X-Ray Inspection System offers a dependable and flexible  intelligence security
solution. We have  built  a comprehensive security system to  protect your entrance,
including People Inspection, Freight Inspection,  and Vehicle Inspection.  This chapter
illustrates the working principle,  product technical specifications,  basic parameters,
product features, and application areas.

ZKX5030A/ZKX5030C

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Summary of Contents for ZKX5030A

Page 1: ...these instructions to ensure that the product is functioning properly The images shown in this manual are for illustrative purposes only For further details please visit our Company s website www zkte...

Page 2: ...ission of ZKTeco The contents of this manual must be read as a whole before starting the operation and maintenance of the supplied equipment If any of the content s of the manual seems unclear or inco...

Page 3: ...d of the possibility of such damages This manual and the information contained therein may include technical other inaccuracies or typographical errors ZKTeco periodically changes the information here...

Page 4: ...ts reserved ZKTeco Headquarters Address ZKTeco Industrial Park No 32 Industrial Road Tangxia Town Dongguan China Phone 86 769 82109991 Fax 86 755 89602394 For business related queries please write to...

Page 5: ...ndent research and development of biometric verification procedures and the productization of biometric verification SDK which was initially widely applied in PC security and identity authentication f...

Page 6: ...escription Button or key names for devices For example press OK Window names menu items data table and field names are inside square brackets For example pop up the New User window Multi level menus a...

Page 7: ...PPLICATION AREAS 20 3 EQUIPMENT OPERATION 21 POWER ON 21 ITEM INSPECTION 23 SHUT DOWN 23 INDICATOR AND EMERGENCY STOP BUTTON 23 SPECIAL KEYBOARD 26 PC KEYBOARD AND MOUSE 29 4 IMAGE PROCESSING AND SOFT...

Page 8: ...RAY RADIATION LOG 47 TIP THREAT IMAGE PROJECTION 47 4 10 1 TIP STRATEGY 49 4 10 2 TIP IMAGES 50 4 10 3 TIP EXAM QUERY 51 TRAINING 52 4 11 1 PARAMETERS SETTING 52 4 11 2 OPERATION PANEL 52 4 11 3 TRAIN...

Page 9: ...TION OF PHOTOELECTRIC SENSOR 61 5 3 2 INSPECTION OF CONVEYOR 61 5 3 3 INSPECTION OF LEAD SHIELD AT THE ENTRANCE AND EXIT OF THE PASSAGE 62 5 3 4 INSPECTION OF X RAY LIGHT INDICATOR AND POWER INDICATOR...

Page 10: ...he system if the film is broken or there is any gap 2 Check if the photoelectric sensor is blocked 3 Check if the transmission belt is deviated or stuck ensure that there is no spike or filth 4 Check...

Page 11: ...nections are proper Radiation Protection To ensure the safety of the operator and users we have outlined a set of radiation protection measures that includes 1 Only when the Generator works on a high...

Page 12: ...a dependable and flexible intelligence security solution We have built a comprehensive security system to protect your entrance including People Inspection Freight Inspection and Vehicle Inspection T...

Page 13: ...X Ray Inspection System User Manual P a g e 12 Copyright 2021 ZKTECO CO LTD All rights reserved ZKX6040...

Page 14: ...X Ray Inspection System User Manual P a g e 13 Copyright 2021 ZKTECO CO LTD All rights reserved ZKX6550A ZKX6550C ZKX6550D...

Page 15: ...X Ray Inspection System User Manual P a g e 14 Copyright 2021 ZKTECO CO LTD All rights reserved ZKX10080 ZKX10080D...

Page 16: ...X Ray Inspection System User Manual P a g e 15 Copyright 2021 ZKTECO CO LTD All rights reserved ZKX100100 ZKX100100D...

Page 17: ...at the entry of the tunnel When the items enter into the tunnel the sensor sends an inspection signal and the Control board commands the X Ray Generator to generate X Ray The X Ray penetrate through...

Page 18: ...5 305 405 510 806 1005 Maximum evenly distributed load kg 120 120 180 180 200 200 Tube current mA 0 4 to 0 8 0 6 to 1 0 Anode voltage 80KV 140KV to 160KV Cooling method Sealed oil cold 100 Environment...

Page 19: ...ters of General series security inspection system Model Type 6550D 10080D 100100D Dual energy Dual energy Dual energy Basic parameters Channel size Width mm 660 1004 1008 Height mm 510 806 1005 Maximu...

Page 20: ...age processing system Image Processing Gray color high penetrate low penetrate super enhancement mineral strip organic strip dynamic scan inverse image etc Storage capacity More than 100 000 pictures...

Page 21: ...Fault self diagnosis The system automatically identifies the failure and displays the message So it is easy to maintain Special keyboard It processes the image boot shuts down the machine and so on Dy...

Page 22: ...e 21 Copyright 2021 ZKTECO CO LTD All rights reserved 3 Equipment Operation Power on Step 1 Plug the device power cable into the power outlet make sure the power supply and the ground connections are...

Page 23: ...igure3 3 Key slot in the ZKX5030 Figure3 4 Key slot in the control desk Step 3 Press the Start button which is next to the key slot to start the system The green light will glow Step 4 Once powered on...

Page 24: ...ction of the conveyor belt Step 1 Place the item at the tunnel entrance Step 2 Press the Forward button Step 3 When the item goes through the tunnel the X Ray indicator red light turns on Step 4 Final...

Page 25: ...5 Restore operation Notice If you need to restore the normal state of the device cancel the emergency stop state please rotate the pressed emergency stop button clockwise pop it out and then press the...

Page 26: ...ht 2021 ZKTECO CO LTD All rights reserved Figure3 7 Start button Figure3 8 Start button Operation Indicator green When the device is turned on the green indicator will glow X Ray Indicator red When th...

Page 27: ...X Ray Inspection System User Manual P a g e 26 Copyright 2021 ZKTECO CO LTD All rights reserved Special Keyboard Figure 3 9 Special Keyboard Figure 3 10 Special Keyboard 1 2 3 4 6 5 7 8 11 9 10...

Page 28: ...art button to start the equipment operation and the green indicator light will glow indicating that the equipment has started Fingerprint reader The fingerprint reader is used to login or add a new us...

Page 29: ...clicking the Start button Turn the button clock wise to release the button and press the Start button again to restore the equipment to normal status Key Controls control operation image processing me...

Page 30: ...ss button mouses which are supported by the equipment You can use the mouse to navigate in the software interface The ordinary keyboard can be used to perform the image processing operation The shortc...

Page 31: ...P a g e 30 Copyright 2021 ZKTECO CO LTD All rights reserved Up Down After zoom in moves within the frame Left Right Numeric key The numeric keys 0 9 performs only numeric function User ID and Password...

Page 32: ...rved 4 Image Processing and Software Operation Main Interface The blank area displays the scanning image Figure 4 1 Main Interface System Software Figure 4 2 System Software Panel Introduction System...

Page 33: ...lity In this case you need to click to restore the image quality Work mode Scan mode Training mode Device status Normal state of the device shows Ready The device boots and self tests when powered on...

Page 34: ...k movements of the transmission belt respectively Image pull front pull back During image interpretation if the scanned image has crossed the display you can pull the image to front Click icon or pres...

Page 35: ...series security inspection system The following images are real and they are scanned during inspection Horizontal image Vertical image 4 5 1 BW CL Black White Color Figure 4 5 Black White Image Figur...

Page 36: ...reas Figure 4 7 High Penetrate Image 4 5 3 LP Low Penetrate This feature improves the contrast of the light areas Figure 4 8 Low penetrate image 4 5 4 PV Perfect View This function shows both the easy...

Page 37: ...feature displays the organic material as a B W image Figure 4 10 Organic Material Image 4 5 6 IM Inorganic Material This feature displays the inorganic material as a B W image Figure 4 11 Inorganic Ma...

Page 38: ...ergy equipment can be set to color display All the inspected objects are displayed in different color levels of the spectrogram and the color represents the actual X Ray absorption degree of the objec...

Page 39: ...ice Maintenance Figure 4 15 Administrator and Operator Menu Image The image option includes image preview and image setting 4 7 1 Image Preview Click the image name from the image list on the left of...

Page 40: ...me serial No for example image_170814104217_16 1 Image enquiry During the image inspection process you can check the older images through image enquiry Figure 4 17 Image Enquiry 2 Delete The authorize...

Page 41: ...18 Image Export Notes If the images are exported in the format of BMP or JPG then they are standard Window s image and can be viewed or reviewed by any image processing software If the images exporte...

Page 42: ...r mode designated during the scanning process Modes i Black White image v Organic material ii Color image vi Suspicious organics enhancing Z7 iii Pseudo color 1 vii Suspicious organics enhancing Z8 iv...

Page 43: ...lar fine tuning of high low penetration The lower the absorptivity level the brighter the image will be so decrement effect will be effective in the opposite way The levels of the system setting are 5...

Page 44: ...lick Add to create a new operator account The User ID and password cannot exceed 8 digits The fingerprint reader includes a storage device which can store the fingerprint data of 65535 users and each...

Page 45: ...user operator who will not use this equipment anymore 3 Import Export This function allows the administrator to import export the account group information only for ZKX Series file type is XML Notice...

Page 46: ...and view the working status of the operators The Log management includes three log types namely Startup log Session log and X Ray radiation log The user can enquire the records with specific conditio...

Page 47: ...tem will record the start time and end time of each user s working time User ID Select a specific user or select all users Statistics period It is the same as running log The log supports searching by...

Page 48: ...e containing dangerous articles into the images of scanned articles or inset the dangerous articles of different kinds into the actual images of inspected articles Like normal images TIP images will b...

Page 49: ...d finds any dangerous articles the operator must press the Stop button of the conveyor first and press the Mark button on the special purpose keyboard or the P button on the common keyboard Then the s...

Page 50: ...rategy name according to the training records and query needs Enable It means the TIP mode can be enabled by selecting the check box In addition the following settings can only be initiated when the T...

Page 51: ...me period from appearance to the disappearance of TIP dangerous articles is defined as the static judgement time Projection weight It mainly allocates the weight on different TIP types during use The...

Page 52: ...0 3 TIP Exam Query This feature allows you to query about the TIP inserting process User ID Date Quantity of luggage scanned No of exclusions number of markings You can export those information by pre...

Page 53: ...has Parameter Setting on the left and Operation Panel on the right 4 11 1 Parameters Setting Click Training on the main menu to open the training interface as shown below Figure 4 33 Training Set Imag...

Page 54: ...eyor will not make the conveyor to move or image front pulling key the interface center will show the training images when simulating the operation of machine based on the parameter setting Step 5 Whe...

Page 55: ...hortcuts When you need to set the combined processing keys click the Keyboard button and the system will pop out the following interface Then select the corresponding combined image processing functio...

Page 56: ...f required 4 12 3 Counter Setting If the operators need to know and record the quantity of the inspected luggage they can check the Counting of inspected articles on the system status panel or in the...

Page 57: ...the equipment Time zone You can also choose this option to change the current time Summer time If the selected time zone has Daylight Saving time it can be selected or this option will be disabled En...

Page 58: ...n System User Manual P a g e 57 Copyright 2021 ZKTECO CO LTD All rights reserved Figure 4 37 Other System Information It includes running time statistics information and configuration Figure 4 38 Syst...

Page 59: ...Log out and Shutdown Log out This option can be used to change the current user Shutdown This function shuts down the industrial motherboard after the key is turned to off position Notes Turn the key...

Page 60: ...st on the equipment by brush and vacuum before maintenance 3 If the components or connectors are loose tighten them immediately 4 Do not let any material or liquid into the equipment during maintenanc...

Page 61: ...is it s suggested to remove the stubborn dust by brush or vacuum It is recommended to clean the following parts on a regular basis to ensure smooth functioning of the equipment 1 IPC part 2 Electrical...

Page 62: ...tation and repair 5 3 1 Inspection of Photoelectric Sensor Start the equipment and place a parcel on the conveyor for inspection If images of the articles can be normally displayed on the screen then...

Page 63: ...are the critical safety buttons When the equipment is inspecting the articles normally and if the emergency stop button is pressed the conveyor stops running immediately and X Ray indicator light goes...

Page 64: ...artments for handling methods Troubleshooting This section introduces the failures that may occur causes and troubleshooting methods If there are issues that cannot be solved please contact our profes...

Page 65: ...tightened the micro switches will be triggered If the micro switch is not triggered due to loosening of any one of the sideboards it will also lead to the display message emergency stop is triggered...

Page 66: ...the data line plug DB9 plug on the COM2 port of the industrial motherboard Failure 5 The X Ray Generator does not radiate normally If the Conveyor runs normally but the ray did not radiate normally a...

Page 67: ...ZKTeco Industrial Park No 32 Industrial Road Tangxia Town Dongguan China Phone 86 769 82109991 Fax 86 755 89602394 www zkteco com Copyright 2021 ZKTECO CO LTD All Rights Reserved...

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