ZIEHL-ABEGG ZETADYN 4C Translation Of The Original Operating Instructions Download Page 3

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5.6.4

Type of cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.6.5

Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7

Line reactor-radio interference

ﬁ

lter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.8

Residual current operated device (RCCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.9

Control transformer in the mains feed line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.10 Motor connection (X3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.10.1 Cable cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.10.2 Type of cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.10.3 Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.10.4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.10.5 Electronic short-circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.11 Motor temperature monitoring (X-MT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.12 Brake resistor (X 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.13 Digital inputs (X-IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.13.1 Connection with external power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.13.2 Connection with internal power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.13.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.13.4 Terminal assignment X-IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.13.5 Binary traveling speed default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.14 Digital outputs (X-OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.14.1 Digital outputs X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.14.1.1

Connection X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.14.2 Technical data X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.14.3 Terminal assignment X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.15 DCP / CAN interface (X-DCP, X-CAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.15.1 DCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.15.2 CANopenLift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.16 STO interface (X-STO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.16.1 Terminal assignment X-STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.16.2 Technical data X-STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.16.3 X-STO connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.17 Rotary encoder connection for asynchronous motors (X-ENC8, X-ENC15) . . . . . . . . .

5.17.1 Technical data X-ENC8 X-ENC15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.17.2 Terminal assignment X-ENC8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.17.3 X-ENC15 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.17.4 Rotary encoder connection to terminal X-ENC8 . . . . . . . . . . . . . . . . . . . . . . . . . .

5.18 Rotary encoder connection for asynchronous motors (X-ENC15) . . . . . . . . . . . . . . . . .

5.18.1 Technical data X-ENC15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.18.2 Pin assignment X-ENC15 for absolute value encoder with EnDat, SSI, ERN1387 and

HIPERFACE interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.19 Rotary encoder simulation (X-ENCO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.19.1 Technical data X-ENCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.19.2 Connection X-ENCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.20 External 24V power supply (X-EXT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.20.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.20.2 Connection X-EXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.21 Motor contactors (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.21.1 Monitoring of the motor contactors (X-CO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.21.1.1

Technical data internal contactor monitoring . . . . . . . . . . . . . . . . . . . .

5.22 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.22.1 Brake release monitoring (X-BR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.22.2 Connection X-BR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.22.3 Activation of the brakes without Silent Brake Module . . . . . . . . . . . . . . . . . . . . . .

5.22.4 Silent Brake Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.23 Connection suggestion ZETADYN 4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1

Operating terminal ZETAPAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.1

Mounting / Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Translation of the original operating instructions

ZETADYN 4C

R-TBA12_01-GB 1415

Part.-No. 00163371-GB

3/204

Summary of Contents for ZETADYN 4C

Page 1: ...ZETADYN 4C Frequency inverter Translation of the original operating instructions R TBA12_01 GB 1415 Part No 00163371 GB english ...

Page 2: ...sport 13 3 4 1 Storage duration 13 3 5 Disposal recycling 13 4 Mechanical installation 13 4 1 General notes 13 4 1 1 Switch cabinet installation 14 4 1 2 Wall installation 14 4 2 Dimensions Minimum distances 15 5 Electrical installation 15 5 1 EMC compatible installation 16 5 1 1 Cables motor brake resistor 17 5 1 1 1 Cable length 17 5 1 1 2 Contacting the shielding of the motor cable on the ZETAD...

Page 3: ...tion 36 5 17 Rotary encoder connection for asynchronous motors X ENC8 X ENC15 36 5 17 1 Technical data X ENC8 X ENC15 37 5 17 2 Terminal assignment X ENC8 37 5 17 3 X ENC15 pin assignment 37 5 17 4 Rotary encoder connection to terminal X ENC8 38 5 18 Rotary encoder connection for asynchronous motors X ENC15 38 5 18 1 Technical data X ENC15 39 5 18 2 Pin assignment X ENC15 for absolute value encode...

Page 4: ... out the ﬁrst test run 57 8 7 Optimisation of the startup and drive behaviour 58 9 Safe Torque Off STO function 59 9 1 General 59 9 2 Safety concept 59 9 3 Principle circuit diagram 60 9 4 Electrical connection 60 9 5 Notes for operation 61 9 6 Notes on use of motors 62 9 7 Deactivation of the STO function 62 9 8 Testing the Safe Torque Off STO safety function 63 9 9 Technical data 63 10 Serial co...

Page 5: ...Normal travel 104 12 2 Start up and acceleration 104 12 3 Optimizing start up behavior 105 12 3 1 Damping the start up jerk 106 12 3 2 Start up variations 106 12 4 Optimizing the acceleration 107 12 5 Traveling speed defaults 108 12 6 Distance dependent deceleration 108 12 6 1 Normal stop during path dependent deceleration 108 12 6 2 Arch travel with path dependent deceleration 109 12 7 Time depen...

Page 6: ...on texts 145 14 6 Operating modes of the ZETADYN 4 145 14 7 Frequent startup problems 146 14 8 Automatic parameter check APC 147 14 9 Automatic parameter diagnostics APD 147 15 Energy saving 148 15 1 ZETADYN 4 standby function 148 15 1 1 Activate Standby 1 or Standby 2 mode 148 15 2 Power Feedback Unit PFU 149 15 2 1 Stand by operation of the power feedback unit 149 15 2 1 1 Activation of stand by...

Page 7: ...nclined elevators 176 16 11 Travel direction counter 176 16 11 1 Parameters for the travel direction counter 176 16 11 2 Conﬁguring the travel direction change counter 177 16 11 3 Conﬁguring a preallocated travel direction change counter 177 16 11 4 Output functions 178 16 11 5 Resetting the travel direction counter 178 16 11 6 Restore the counter reading from the absolute value encoder 178 16 12 ...

Page 8: ...17 6 Declaration of conformity 191 17 7 Certiﬁcates 195 17 8 Index 201 Translation of the original operating instructions ZETADYN 4C R TBA12_01 GB 1415 Part No 00163371 GB 8 204 ...

Page 9: ...ce and servicing and who have the corresponding qualiﬁcations and skills for their job 1 4 Structure of operating instructions The operating instructions have a systematic structure The order of the individual chapters corre sponds to the order of the work steps for ﬁrst time installation of the frequency inverter The operating instructions contain the following information Device description Mech...

Page 10: ...s not designed for any other use than those listed here this is considered as improper use Reading these operating instructions and complying with all contained instructions especially the safety instructions contained therein are considered part of intended use Furthermore carrying out all inspection work in the prescribed scheduled intervals is part of intended use Not the manufacturer rather th...

Page 11: ...e commissioning following has to be observed Remove all persons and objects from the hazardous area The EMERGENCY STOP functions must be in working order The mechanical safety brakes must be installed and in working order Commissioning is only permitted with compliance to the EMC directive 39 336 EEC 2 7 Working on device hazards through residual voltage Before working on previously installed devi...

Page 12: ...essary 3 Product overview 3 1 Application The ZETADYN 4C is a ﬁeld oriented Frequency inverter for speed control of three phase motors developed for use in elevator machines The frequency inverter is equipped with a microprocessor control This tracks the motor through time and distance restricted programs that are selected using the superordinate elevator control system The use of IGBT modules and...

Page 13: ...oating in the capacitor deteriorates Storage duration 12 months at 20 50 C 24 months at 20 45 C 36 months at 20 40 C If storage exceeds the stated maximum storage times you must carry out a reformation of the capacitors before applying the entire mains voltage to the frequency inverter New formation To reform the ZETADYN 4 needs to be connected to reduced voltage for ca 1 hour 230 VAC at L1 L2 3 5...

Page 14: ... frequency inverter is designed for wall mounting in the machine room or elevator shaft Adequate cooling must be ensured for assembly in the switch cabinet The power loss of the frequency inverter see chapter Technical Data must be taken into account here The speciﬁed installation position and the minimum distances must be observed when assembling in the switch cabinet 4 1 2 Wall installation The ...

Page 15: ...ot permitted to operate the ZETADYN 4C with the housing covers removed as exposed live parts are present inside the frequency inverter Failure to observe this provision can lead to serious injury Caution Parts can be destroyed by electrostatic discharge Discharge yourself by suitable action before working on electrical components connectors etc You can do this for example by touching earthed metal...

Page 16: ... adhered to Use only shielded cables for motor and brake chopper or brake resistor connections Max motor line length is 25 m Wind unshielded cables of brake resistor type BR11 A around the toroidal core provided see ﬁgure If you must interrupt the shielding on a cable e g to install a motor contactor the shielding must be subsequently continued with the lowest possible HF impedance Use only shield...

Page 17: ...on the ZETADYN 4 On the ZETADYN 4 the shielding of the motor line must be connected to earth potential with the clip provided see ﬁg Remove the sheath 1 2 1 Clip 2 Cable tie for strain relief 5 1 1 3 Contacting of the shielding of the brake resistor line On the ZETADYN 4 and the brake resistor the shielding of the brake resistor line must be connected to earth potential with the clip provided see ...

Page 18: ...e corresponding thread size When using non prefabricated lines implement the shielding connection by using a suitable shielding connection system 5 1 1 5 Contacting the shielding on the brake resistor On the brake resistor the shielding must be connected with earth potential with the clip provided see ﬁg EMC connection brake resistor Translation of the original operating instructions ZETADYN 4C El...

Page 19: ...for this see ﬁg 1 2 Shielding digital inputs line 1 Earthing clip 2 Strain relief by cable ties 1 2 Shielding digital outputs line 1 Earthing clip 2 Strain relief by cable ties 1 Strain relief DCP line 1 Strain relief by cable ties Translation of the original operating instructions ZETADYN 4C Electrical installation R TBA12_01 GB 1415 Part No 00163371 GB 19 204 5 Electrical instal lation ...

Page 20: ...n the inverter side Earthing clips are provided in the ZETADYN 4 for this see ﬁg See the chapter Safe Torque Off STO function for further information 1 2 3 For example STO line shielding can be performed using the pre assembled connecting lead L SL xx HX ZA4 STO see chapter STO interface X STO 1 2 Earthing clips 3 Strain relief by cable ties Translation of the original operating instructions ZETAD...

Page 21: ...line 8 X PAD ZETAPAD 9 X DCP DCP 10 X MON input monitor functions 11 X ENCO rotary encoder simulation 12 X AN analogue inputs 13 X EXT external 24V voltage supply 5 1 2 3 4 Front terminal positions 1 X MMC memory card 2 X3 motor 3 X2 brake chopper brake resistor 4 X1 line 5 X Out digital outputs Translation of the original operating instructions ZETADYN 4C Electrical installation R TBA12_01 GB 141...

Page 22: ... DCP X IN X ENC8 X CAN X MON X ENC8 lines Recess bottom right 5 3 1 Line laying ZETADYN 4C 1 2 3 4 Line laying front 1 Power line X OUT line 2 Protective earth connection 3 Brake resistor cable 4 Motor line X DCP X IN X ENC8 X CAN X MON X ENC8 lines 5 4 Strain relief by cable ties Information A cable tie must be attached to all lines for strain relief see ﬁg Strain relief by cable ties Translation...

Page 23: ...esigned for use in an earthed supply system Permissible network forms are TN network TT network Information The line ﬁlter and ZETADYN 4 are unsuitable for use in the IT network 5 6 2 Cable cross section The line cross section must be speciﬁed dependent on the motor s rated current and the ambient conditions e g temperature wiring method in accordance with DIN VDE 0100 5 6 3 Mains fuse The fusepro...

Page 24: ...e earth of the circuit or a protective earth of the operating medium in the case of an error the output current is switched off within a time of 20 μs On condition that the potential equalisation for the ZETADYN and the motor was performed according to the valid standards VDE Part 540 2012 06 and DIN EN 50178 1997 this06behaviour is sufﬁcient for the automatic switch off in case of an error demand...

Page 25: ...equential disconnection switch off the phase on which the transformer is operated last Do not oversize the transformer If a loaded and an intermittently unloaded transformer is operated in the open loop control operate these on the same phases 5 10 Motor connection X3 5 10 1 Cable cross section The line cross section must be speciﬁed dependent on the motor s current and the ambient conditions e g ...

Page 26: ...y movements or uncontrolled acceleration of the motor X2 V W M 3 V W U P1 P2 U Connection asynchronous motor synchronous motor 5 10 5 Electronic short circuit If emergency evacuation is performed by opening the brakes the motor windings are short circuited by a self activating electronic short circuit to prevent uncontrolled acceleration of the lift The short circuit generates a speed dependent br...

Page 27: ...formation If4you do not use the temperature monitor and install a PTC thermistor PTC in accordance with DIN 44082 or a KTY84 130 temperature sensor you must switch off the temperature monitor Monitors P130P1 Off Short circuiting of the inputs P130 and P1 is detected as an error by the ZETADYN 4C 5 12 Brake resistor X 2 CAUTION Caution An existing temperature monitor absolutely must be connected to...

Page 28: ...trical interference and DIN EN 12016 electromagnetic compatibility noise immunity is no longer guaranteed If the11pre fabricated5cable is not long enough in the brake resistor of the BR11 A type this can be extended up to a length of 5 m A shielded self extinguising cable is required for this Brake Resistor connection Information The brake resistor of the BR11 A type has no temperature monitor BR ...

Page 29: ... the plug at the factory so that the internal voltage supply is active If the 24V 24V_IN and GND GND_IN terminals are not bridged it is not possible to supply the inputs with the internal voltage supply Information Use shielded cables for the connections The shielding must be connected to the terminal X IN shielding connection 5 13 1 Connection with external power supply X IN 24V 24V _IN I01 I02 I...

Page 30: ...tegrated into the pre assembled X I cable The cable GND_IN wire no 10 is not required This must be removed from the connection terminal both on the converter side and the control side and insulated CAUTION Caution The internal 24 V power supply is provided solely for the digital inputs Switching consumer load with this voltage is prohibited 5 13 3 Technical data The digital inputs comply with the ...

Page 31: ...2 DOWN Free 13 SS_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN V4 15 ZA_BIN RF DIR BIN0 BIN1 BIN2 Free Free Free 16 WL_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN V4 21 ST_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 24 CSILVA RF BIN0 BIN1 BIN2 Free RV2 DOWN RV1 UP Free 25 S S SBIN2 SBIN1 SBIN0 RV1 UP RV2 DOWN Free Free RF 27 MAS_BIN RF DIR MBIN0 MBIN1 MBIN2 BR1 BR2 Free 30 KS_IO RF V1 V4 V2 VZ RV1 UP RV1 UP V3 31 KL_IO V4 ...

Page 32: ...nnection X OUT X OUT O11 O14 O21 O24 O31 O34 O44 O41 1 2 3 4 5 6 8 7 1 1 8 7 6 5 4 3 2 O54 O51 10 9 10 9 Connection of the digital outputs X OUT 1 Modulation terminal designation of connector Wire number of the pre assembled connecting lead X O 5 14 2 Technical data X OUT Short circuit proof no Min switching capacity 5 mA 12 VDC Max switching capacity 2 A 250 VAC Cable cross section max 2 5 mm CAU...

Page 33: ...24 CSILVA Fault MB_Brake MotContact V V_G1 STO Info 25 S S MotContact MB_Brake V O Fault STO Info 27 MAS_BIN Fault MB_Brake MotContact Off STO Info 30 KS_IO Fault MB_Brake MotContact V V_G1 STO Info 31 KL_IO fault MB_Brake MotContact EVAC DIR STO Info 32 S_SMART Fault MB_Brake MotContact SD STO Info The function of the outputs can be changed 5 15 DCP CAN interface X DCP X CAN As an alternative to ...

Page 34: ...lectrical electronic components Electrostatic discharges can be hazardous to the electronic components and lead to errors in the software The bus cable is connected by the interface X CAN at the ZETADYN 4 X CAN CL CH 0VC CAN High H CAN Low L GND optional 1 2 3 4 Optionaler Schirmanschluss Connection CAN To activate the terminating resistance the jumper at terminal J1 must be plugged to the top two...

Page 35: ...ely The maximum line length is 50 m Use shielded lines The relays used to activate the STO inputs must meet the following requirements Safe disconnection between coil and contacts according to EN 60664 1 or equivalent standard Rating according to the technical data of the STO inputs typ 24 V 12 mA It is recommended to use relays with hard gold plated contacts Switching voltage min 60 VDC Danger If...

Page 36: ...24 V voltage source to activate the STO inputs only SELV PELV voltages may be used When using an external 24 V voltage source and the pre assembled connecting leads L SL xx HX ZA4 STO the plug pin allocation must be adapted according to the ﬁgure In this case remove the 24V marking on the wire because this is now used for the ground connection 5 17 Rotary encoder connection for asynchronous motors...

Page 37: ...96 pulse revolution Input resistor 120 Ω Cut off frequency 200 kHz TTL differential frequency against GND Ulow 0 5 V Uhigh 2 5 V Sine differential signal at 2 5 V offset against GND 0 6 Vss 1 2 Vss typ 1Vss Connection cable Shielded twisted pair cable Terminal assignment X ENC8 max 1 5 mm Max cable length 25 m 5 17 2 Terminal assignment X ENC8 A Track A A Track A inverse B Track B B Track B invers...

Page 38: ...r connection for asynchronous motors X ENC15 Information At the X ENC 15 connection both incremental encoders for asynchronous motors and absolute encoders for synchronous motors can be connected CAUTION Caution The pin assignment of the SUB D socket X ENC15 is not standardised When using encoders from other manufacturers make sure that these have the same contact assignment and an interface with ...

Page 39: ...Analog track A inverse 14 B Analog track B inverse 15 DGND Ground power supply absolute encoder Housing Shielding 5 19 Rotary encoder simulation X ENCO The rotary encoder simulation transforms the signals of the rotary encoder mounted on the motor into differential signals according to ANSI standard RS422 and transmits them to the control The resolution of the rotary encoder simulation is identica...

Page 40: ...arameter changes is possible USB interface of the ZETAPAD 5 20 1 Technical data Voltage range 23 26 V Current consumption 370 mA 5 20 2 Connection X EXT X EXT 24V _EX GND _EX 24V 0V 1 2 1 Connection external power supply 1 external power supply terminal designation of connector 5 21 Motor contactors optional Information The STO connection must be bridged if motor contactors are used see ﬁg The mon...

Page 41: ...coder the feed line to the motor must be connected on the motor and inverter side phase correct U R U V R V W R W Never swap the connection not even if the rotary direction of the motor is false If the motor phases are swapped motor control is generally not possible This can lead to jerky movements or uncon trolled acceleration of the motor X3 V W M 3 V W U P1 P2 U K1 3 4 1 2 K2 3 4 1 2 Asynchrono...

Page 42: ...81 1 The ZETADYN 4 monitors the switching status of the motor contactors The contactors must be applied during travel Opening the contactors during travel e g through chatter leads to an immedi ate travel abort CAUTION Caution Operating gearless motors is only permissible with connected and activated contactor monitoring The contactor monitoring can be activated deactivated in the Monitoring CO me...

Page 43: ...evator car against overspeed When the lock function is activated the brake release monitoring fulﬁls the requirements for self monitoring according to chapter 9 11 3 EN81 1 2010 for brake elements for protection against unin tended movement of the cabin Monitoring voltage 24 VDC 8 mA Contact type Normally open contact NO or nor mally closed contact NC Number of inputs 4 Clamping range max 1 5 mm C...

Page 44: ...switching the brake contactor see ﬁg Information To achieve optimum travel and position behavior the brakes must be instantaneously opened and closed via this contact To reduce noises during brake disconnect during normal operation the brakes should be switched to the alternating current side K4 The brakes are switched off slower and thus quieter through the rectiﬁer To ensure instantaneous brake ...

Page 45: ... K3 1 2 K4 1 2 Simpliﬁed diagram for brake activation The contacts from K3 must close before the contact from K4 and are only permitted to open after the contact from K4 has opened 5 22 4 Silent Brake Module Information about the Silent Brake Module can be found in the operating manual for the Silent Brake Module Translation of the original operating instructions ZETADYN 4C Electrical installation...

Page 46: ...ND_COM DCP_B DCP_A 1 2 3 4 X CAN CH CL GND_COM 1 2 3 4 X AN GND_AN AN2 AN1 1 2 3 4 X EXT 24V_EXT GND_EXT 1 2 X ENC15 X ENC8 X PAD DC R TB1 TB2 PE W PE V U U 1 2 3 4 5 6 10 MB RB Bremslüftüberwachung L1 L2 L3 F1 F2 F3 1 2 3 4 5 6 7 8 9 10 ST 1 2 3 4 5 6 7 8 9 10 L BL E Brake release monitoring protected laying alternatively two separate jacketed cables X MT Brake resistor Bremswiderstand V V_G1 STO...

Page 47: ...sed 6 1 1 Mounting Fastening To fasten it to the ZETADYN 4 the ZETAPAD is inserted into the recess on the lid and pressed in The ZETAPAD can also be ﬁxed to a magnetic base This is done using three magnetic strips which are included The magnetic strips are stuck into the three recesses on the bottom of the ZETAPAD 6 1 2 Dimensions ZETAPAD dimensions Translation of the original operating instructio...

Page 48: ...rminal and the ZETADYN 4 X PAD Connection cable CAT5 network cable 8 core both sides RJ 45 plug 8 pole maximum line length 50 m line cross section AWG26 CAT5 Connection ZETAPAD Translation of the original operating instructions ZETADYN 4C Accessories R TBA12_01 GB 1415 Part No 00163371 GB 48 204 ...

Page 49: ...display The prerequisite for this is an elevator control system which supports the DCP protocol or CANopen lift protocol as well as an existing connection between the ZETADYN 4 and the elevator control system Please see the elevator control system operating instructions for information on operating the frequency inverter via the elevator control system 7 2 Menu navigation Information The menu navi...

Page 50: ...tion Conﬁrming parameter values Changing parame ter Startup MOT_TYP SM225 SM250 Motortype Enter select parameter value Conﬁrm value 7 2 3 The different operating levels The ﬁrmware of the ZETADYN 4C is divided into two operating levels Basic Level Three menus are available here Startup Statistics and Memory Card Starting up takes place exclusively in the Startup menu Advanced Level In the Advanced...

Page 51: ...R T_2 1 0 s T2_real 0 8 s T_3 0 1 s ERR Fault of the ZETADYN 4 The ZETADYN 4 must be switched off 7 3 Entering numerical values Entering numerical parameter values can be done using two different facilities 7 3 1 Continuous change of a parameter value After selecting the parameter the parameter value can be set by continuously changing the numerical value using the key Short keypress Number is inc...

Page 52: ...ion is started up Inspect the electrical connections before the ﬁrst start Pay special attention to the protective measures e g grounding for the electrostatically endangered components Also read the chapter General Safety Instructions Information This start up assumes the factory settings for the digital inputs and outputs rotary encoder inputs and monitoring contacts have not been modiﬁed Requir...

Page 53: ...T_TYP SM 200 SM 200 Motor Select parameter MOT_TYP Enter the operated motor type Start up n 72 rpm 72 Rated speed Select parameter n Enter nominal speed of the motor Information With asynchronous motors it is possible to determine the motor data automatically by means of the Autotune function of the ZETADYN 4C and to save them in the parameter memory See the Special functions Autotune Function for...

Page 54: ...C_TYP EnDat SSI EnDat SSI Encoder type Select parameter ENC_TYP Enter the type of encoder used Start up ENC_INC 2048 INC 2048 Encoder resolution Select parameter ENC_INC Enter the encoder resolution Start up BC_TYP BR11 BR11 BR BC type Select parameter BC_TYP Enter the used brake resistor or brake chopper Start up V 1 00 m s 1 00 Nominal speed Select parameter V Enter the installation rated speed ...

Page 55: ... inputs according to the used control system and type of communication Start up MO_DR Left Left Motor rotation direc tion Select parameter MO_DR Changing the rotating direction of the motor It must be observed the with triggering the input RV1 the cabin drives upwards Start up BR Off 3 NO Brake monitor Select parameter BR Deﬁnition of the brake monitoring Start up P1P2 Off PTC Motor temp monitor S...

Page 56: ...vel signals bridge the normally open contact of the relay for triggering the STO_A signal so that the STO_A input is activated In the Info menu Start Stop the STO_A input must be marked active by a large dot A large dot must be visible next to the DIAG display After a time of ap prox 1 second the displays for STO_A and DIAG change from a large dot to a small dot all displays marked as inactive The...

Page 57: ... the frequency inverter in the menus Delay S_DI3 for V_3 and Delay S_DI2 for V_2 To reach almost identical positioning in all ﬂoors the interrupt points must be set with a precision of 1 cm 8 5 2 Cut off points for travel speed V_1 To1prevent overshooting the ﬂush alignment the interrupt points V_1 dependent on the deceleration A_NEG must be set between 2 and 5 cm before ﬂush alignment If the ride...

Page 58: ...Fig the ampliﬁcation has been set too low In this case increase the factor for ampliﬁcation SPD_KP Control deviations when the ampliﬁcation is set too low blue Set value travel speed red Actual value travel speed If the motor is noisy or starts vibrating see ﬁgure ampliﬁcation is set too high In this instance the factor for ampliﬁcation SPD_KP should be reduced Control deviations when the ampliﬁca...

Page 59: ...hen the STO function is activated The drive stops gradually This must be taken into consideration in applications in which there might be a hazard e g by vertical loads Active braking must be implemented by additional measures e g by a mechanical motor brake 9 2 Safety concept The devices of the ZETADYN 4C series have two safety related inputs two channel structure The drive can only generate a to...

Page 60: ...ures restart e g only after conﬁrmation 9 3 Principle circuit diagram 1 STO_B 2 STO_A GND_ STO 4 3 24V_ STO GND 6 5 N L X STO K2 K1 1 2 3 4 O51 O54 9 10 24V I1 X OUT STO Info 24V A B ZETADYN 4 1 Principle circuit diagram Safe Torque Off STO function 1 Safety circuit 2 Modulation 3 Protected routing or design with two separate jacketed cables see chapter STO interface X STO 4 Digital inputs control...

Page 61: ...STO_A STO_B 1 2 STO_Info ST X STO X OUT 120 ms 190 ms T 1480 ms Faulty activation STO 1 Error STO Fault 2 Error STO Diagnostic The following times must be kept in operation for sufﬁcient test coverage by the diagnostics STO activation switch off of STO_A and STO_B at least once an hour for at least 1600 ms The correct activation of the STO inputs is monitored additionally not safety related by the...

Page 62: ...with ZETATOP 20 pole Ø driving disk 160 mm 210 mm 240 mm 320 mm 400 mm 450 mm 500 mm 520 mm 600 mm Suspension 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 1 1 2 1 4 1 Cabin move ment mm 26 13 7 33 17 9 38 19 10 51 26 13 63 32 16 71 36 18 79 40 20 82 41 21 95 48 24 Examples for max cabin movement in mm with ZETASYN 30 pole Ø driving disk 320 mm 400...

Page 63: ...TFd 410 years2 Diagnostic coverage DC high Switch off time duration from switching off the input signals to blocking the output stage 50 ms Minimum request rate for the STO function Once an hour for at least 1 600 ms Life cycle 20 years then the device must be replaced by a new one max permissible time offset between the STO A STO B signals max 120 ms on exceeding this ZETADYN 4 outputs an error m...

Page 64: ... travel is also oriented towards the remaining distance the control uses the ZETADYN 4 start command to specify the path to the next level This path is continuously updated during travel remaining distance The ZETADYN 4 adapts its travelling speed in line with the remaining distance and the cabin travels directly into the level in a smooth and time optimised manner without the use of creep speed A...

Page 65: ...s 15 B01 4 G 4 S 1 6 100 10 1 3 Conﬁguring in DCP mode 10 1 3 1 Activating the DCP interface Activate the DCP interface in the Control system CONFIG menu dependent on the open loop control used and the applied communication protocol Control CONFIG 04 BP_DCP1 05 BP_DCP2 Conﬁguration Manufacturer DCP protocol Mnemonic ZETADYN 4 BÖHNKE PARTNER DCP1 04 BP_DCP1 BÖHNKE PARTNER DCP2 05 BP_DCP2 BÖHNKE PAR...

Page 66: ...ation there can be one ZETADYN 4C connected to one bus system When more than one ZETADYN 4C per bus system are needed please call Ziehl Abegg before installing 10 2 1 3 Bus cable A shielded bus cable is not needed but the data wires should be twisted The installation takes place in line structure The seperate devices are connected to the bus with short branch lines The bus should be terminated wit...

Page 67: ...s Connection CAN 10 2 1 6 Activating the interface The activation of the CAN interface can be set in the menu Control system CONFIG Control CONFIG 01 BP_DCP1 02 BP_DCP2 Conﬁguration The INFO menu shows CAN information at the pages 14 17 Assumption CONFIG 02 ZA_CAN 10 2 1 7 Operation modes Information For the ZETADYN 4C are two operation modes by using CAN Translation of the original operating inst...

Page 68: ...mitted speed couldn t be reached the ZETADYN 4 initiates a pointed arch drive Therefor the maximum speed has to be entered in the control system 10 2 1 8 Command and Statusbits of the recorder Position Mode pp C S Velocity Mode pv C S C Command command from the control to the frequency inverter S Status Status of the ZETADYN 4 as reaction to a previous command from the control Status Commandbit De...

Page 69: ...mum waiting time for commands of the control system 200 3000 ms 1500 ms T_MAX Maximum processing time for the CAN mes sages per cycle 0 1 3 ms 0 8 ms The CAN speciﬁc displays are in the Info menu on pages 14 17 see chapter Parameters List Information The in the ZETADYN 4C adjusted nominal travel speed V has to be equal or higher than the speed which is sent to the ZETADYN 4C by the control system ...

Page 70: ... card The following folders must be saved on the memory card for this 4CX Update Language Deutsch English Türkce Nederland Espanol Italiano Svenska Czech France Polski Po Russki Deutsch USR_LEV User Level Choice about the user level which is active on the ZETAPAD after starting the ZETADYN4C Basic Advanced Basic MOT_TYP Enter the operated motor type ASM Asynchronous motor SMxxx Synchronous motor E...

Page 71: ...R11 PFU BR11 Power Feedback Unit Brake resitor type BR17 PFU BR11 Power Feedback Unit Brake resitor type BR25 PFU BR11 Power Feedback Unit Brake resitor type BR50 BR09 1 Brake Resistor Type BR09 1 BR14 Brake resistor type BR14 BR100 Brake resistor type BR100 PFU BRxx Power Feedback Unit Brake resitor external prod uct 2 BR100 parallel connection of 2 pieces BR100 BR17 1 Brake resistor type BR17 BR...

Page 72: ...O Hydraulic elevator aggregate with Bucher Aggre gat type Orion ALPHA 30 KS_IO Georg Kühn Control systems standard control 31 KL_IO Kleemann standard control 32 S_SMART Schindler Smart standard control 00 Free 01 ZA_IO 02 ZA_CAN 03 BP_IO 04 BP_DCP1 05 BP_DCP2 06 BP_DCP3 07 BP_DCP4 08 KN_IO 09 KN_DCP3 10 KN_DCP4 11 NL_IO 12 NL_DCP3 13 SS_IO 14 SS_DCP3 15 ZA_BIN 16 WL_IO 17 WL_DCP1 18 WL_DCP2 19 WL_...

Page 73: ... password A pass word is not factory set Parameter Description Value range Factory set ting LCD Select the desired operating language The operating languages German and English are integrated into the device as standard A third operating language can be loaded with the memory card The following folders must be saved on the memory card for this 4CX Update Language Deutsch English Türkce Nederland E...

Page 74: ...0 A U Enter the motor s rated voltage 200 460 V P Enter the motor s rated power 1 0 90 kW cos phi Enter the motor s power factor only for asynchronous motors 0 10 1 0 TYP Enter the motor s type of connection Star Delta Star M_MAX Maximum motor torque 0 2 5 0 2 0 11 4 Encoder BC menu Enter Rotary encoder type Rotary encoder resolution used Brake Chopper or Brake resistor type Parameter Description ...

Page 75: ...od uct 2 BR100 parallel connection of 2 pieces BR100 BR17 1 Brake resistor type BR17 BR25 1 Brake resistor type BR25 BC25 Brake Chopper type BC25 BC50 Brake Chopper type BC50 BC100 Brake Chopper type BC100 ZArec ZArec power feedback unit BR11 BR50 BR50 BR25 BR50 BR50 BRxx PFU PFU BR11 PFU BR17 PFU BR25 PFU BR50 BR09 1 BR14 BR100 PFU BRxx 2 BR100 BR17 BR25 BC25 BC50 BC100 ZArec BR17 R_BR Enter resi...

Page 76: ...i1 and __i2 direct Calculate Calculate n Motor speed at V MOD_n direct direct input of the motor speed at V MOD_n calculate Calculates the speed of the motor depend ent on V __D __iS __ __i1 and __i2 10 6000 rpm 0 __D Enter the diameter of the traction sheave 0 06 1 20 m 0 500 __iS Enter the installation s type of suspension 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 1 1 __i1 Input of i1 of the gearbox ratio...

Page 77: ...hn standard control 26 KW_DCP3 KW Aufzugstechnik DCP3 27 MAS_BIN Masora standard control 28 BU_SATU Hydraulic elevator aggregate with Bucher Ag gregat type Saturn ALPHA 29 BU_ORIO Hydraulic elevator aggregate with Bucher Aggre gat type Orion ALPHA 30 KS_IO Georg Kühn Control systems standard control 31 KL_IO Kleemann standard control 32 S_SMART Schindler Smart standard control 00 Free 01 ZA_IO 02 ...

Page 78: ... 24 SBIN0 25 SBIN1 26 SBIN2 27 MBIN0 28 MBIN1 29 MBIN2 30 STANDBY2 31 STEP 32 STEP 33 PFU_BR 34 HY_UP 35 HY_DOWN 36 DELAY 37 DTE 38 RECORD 39 INV_A1 40 FKT ana 41 Monitor 43 STANDBY1 44 ZR_RDY 45 ESC 01 RF f_I02 04 V1 f_I03 05 V2 f_I04 06 V3 f_I05 07 VZ f_I06 02 RV1 UP f_I07 03 RV2 DOW N f_I08 00 Free f_XBR1 Conﬁguration of the function of the digital inputs for the brake monitoring BR1 BR4 For de...

Page 79: ...sitioning speed is already activated at the time of deactivation of a high travelling speed V3 or V2 On Off Off A_MAX Delay in elevator emergency stop due to deactivation of the input with the function DELAY 1 00 m s2 S_B_OFF Additional braking offset If the control system doesn t extend early enough it can be increased here 50 160 mm 50 Parameter descriptions for digital inputs Parameter Function...

Page 80: ...n 27 MBIN0 Binary input 0 Conﬁguration Masora Speed default through binary coding Conﬁguration Masora 28 MBIN0 Binary input 1 Conﬁguration Masora Speed default through binary coding Conﬁguration Masora 29 MBIN0 Binary input 2 Conﬁguration Masora Speed default through binary coding Conﬁguration Masora 30 STANDBY2 Standby 2 Switching the ZETADYN 4 to Standby 2 function to save energy 31 STEP Touch m...

Page 81: ...new start can be prevented Fault Fault Contact is closed if no error is present in the ZETADYN 4 EVAC DIR Evacuation direction Contact open Car is lighter than counterweight Contact closed car is heavier than counterweight MB_Brake Mechanical brake Contact closes after expiration of the magnetic ﬂux creation time When the contact close the mechanical brake must be immediately opened via an externa...

Page 82: ...d after the 3rd error Lock2 n 2 Locking function after 2 faults Output ST remains released after the second fault Lock n 1 Block function after 1 malfunction Output ST re mains dropped after the 1st error The following notiﬁcation text appears during a block function ZETADYN block OFF After pressing the i key the device returns back to normal operation The errors that led to the block are accordin...

Page 83: ...nputs within the time T_SDLY 0 5 3 0 s 1 5 s T_CO Debounce time of the motor contactor monitoring Monitoring time of the contactor interruption The ﬁnal stage is switched off when the contactor contacts are open for longer than the time set in the T_CO parameter The time T_CO is active in interruptions during travel not in a normal stop Only accessible when contactor monitor is activated 0 00 100 ...

Page 84: ...I controller during the start up is automatically limited 1 0 T_0 Max motor contactor switch on time Time during deactivated contactor monitoring Monitoring CO Off menu from applying the travel signal up to supply the contactors with current 0 0 10 0 s 0 5 T_0 real Measured time that the contactors require to open Cannot be set 0 0 T_1 Flux build up time Time to build up the magnetic ﬁeld in the m...

Page 85: ...Traveling speed defaults Parameter Description Value range Factory set ting V_1 Positioning speed Speed to position during ﬂoor approach 0 010 0 20 m s 0 050 V_2 Intermediate speed Speed for normal traveling e g during travel to inter mediate ﬂoor 0 03 2 50 m s 0 50 V_3 Travel Speed Speed for normal travel 0 03 3 00 m s 0 95 V_Z Readjustment speed Speed for readjusting the car position during car ...

Page 86: ... the deceleration paths are always identical OFF time dependent deceleration deceleration paths can be varied DCP_fast DCP_comf DCP_slow Behavior during direct ap proach with DCP2 or DCP4 see chapter DCP mode V2toV3 in distance dependent travel with intermediate speed V1 and V2 active travelling speed V3 can be accelerated to On Off DCP_fast DCP_comf DCP_slow V2toV3 On Deceleration with low A_NEG ...

Page 87: ...ctor of the basic ampliﬁcation SPD_KP and readjustment time SPD_TI Selection of the control mode of the ZETADYN 4 Parameter Description Value range Factory set ting SPD_KP Multiplication factor to modify the calculated basic ampliﬁcation SPD_C is automatically limited 1 00 SPD_TI Adjusting time Controller averaging time during the trip 5 300 ms 100 Information The parameters required for operation...

Page 88: ...or with f_PARA2 UPS 0 0 9 99 Ohm 1 00 STOP Stop function to improve the positioning accuracy in the evacua tion mode f_PARA2 UPS ON Brake is closed when the switch point for V_1 is closed Brake is closed when the residual path conﬁgured in S_STOP has been reached only for DCP02 04 Off Stop function deactivated On Off Off Copy Copy parameter set OFF Function deactivated PARA1 2 copies the data from...

Page 89: ...r the travel direction counter A number between 0 and 9999 can be used as a password 0 9999 0 TD_PWC Displays the password in coded form If you lose the password please contact the manufacturer nicht einstellbar 21689 TD_PW Enter password 0 9999 0 no password 0 TD_CNT Initial value of the down counter If the start value of the down counter is set to 0 00 the down counter is deactivated 0 00 10 00 ...

Page 90: ... from memory card to frequency inverter by specifying the conﬁguration number Enter conﬁguration number Parameters PA3 are loaded to the frequency inverter from the 4CX CONFIG directory The parameter switches to Off again after loading 0 59999 0 Format Reformatting the memory card Enter 27 Folders and ﬁles on the memory card will be deleted 27 0 11 17 MMC Recorder menue You have the option of perf...

Page 91: ...will be stopped 0 5s after an error occurs 0 5 s 0 5 s CHN1 Conﬁguration of the measuring channels 1 4 with analog meas urement values 1 setted speed m s 3 acutal speed m s 6 Internal status frequency inverter status 16 ﬂux build up current A r 26 motor current A 27 motor voltage V 28 voltage DC link V 31 temperatur power section C 49 covered total travel distance m 62 residual path by the control...

Page 92: ...are ﬁled in the absolute encoder OFF Function deactivated On Off Off LOD_P_E Reading out data from the absolute encoder with the electronic name plate function Input 27 Data are read out of the absolute encoder into the ZETADYN 4 0 65535 0 11 19 Safety gear menu Conﬁguration of the data used for the Safety gear function The procedure for the safety brake is described in the Special functions chapt...

Page 93: ..._PWM Auto Fix f_PWM Auto f_PWM Cycle frequency at parameter setting M_PWM Fix f_PWM 2 5 10 0 kHz 8 0 f_PWM_H Maximum cycle frequency start frequency at parameter setting M_PWM Auto 2 5 16 0 kHz 16 0 UDC_N DC voltage for the DC link 100 600 V 565 UDC_MIN Minimum limit value of the DC link voltage 30 500 V 450 UDC_MAX Maximum limit value of the DC link voltage 300 800 V 760 FAN_T Power stage tempera...

Page 94: ...ter Description Value range Factory set ting LIFT_NR Enter the lift number 1 2 1 NODE_ID Node number normally Control system 1 ZETADYN 4 2 Rotary encoder 4 1 128 2 BD_RATE Bitrate 10 kBd 250 kBd 250 kBd MODE Operating mode of the ZETADYN 4C Position Velocity Position T_CMD Maximum waiting time for commands of the control system 200 3000 ms 1500 ms 11 24 ZA Intern menu Parameterisation of internal ...

Page 95: ...are numbered for increased clarity Serial No 01 ZETADYN 4C013 A SN 06128238 0001 4 42 110308xx Page 01 Serial No Line 2 Display of frequency inverter type and frame size A Type ZETADYN 4C for asynchronous motors S Type ZETADYN 4C for synchronous motors X unknown type Line 3 Serial number type consecutively numbered Line 4 Software version Loaded 3rd operating language Status 02 System OFF 3 530R54...

Page 96: ...04 Mot Line 2 Bar chart of motor speed Slip in Load angle in Line 3 Actual motor speed Motor voltage Line 4 Target motor speed Motor current If the motor has been correctly adjusted the slip is nearly proportional to the motor s rated current e g 50 motor current 50 slip The display can be frozen by pressing the button MotDat 05 I 11 0A n 60rp U 360V f 10 Hz p 10 MotDat 05 I 11 0A n 1450rp cos 0 8...

Page 97: ...arm bell right maximum limit reached No alarm bell should appear during a faultless normal trip Brake Chopper 07 Internal 1 4kHz BC U_DC _ _ _ _ _ _ 565V Ampl _ _ _ _ _ _ 0 Page 07 Brake Chopper Online display Line 2 Internal PWM frequency only for brake resistor Condition of function and temperature monitoring on the input terminal BC larger point OK Line 3 DC link voltage as bar chart display DC...

Page 98: ...is displayed the internal diagnostic unit has detected an error Line 3 RF Controller enable input RB Controller ready Contactors switching output CO Contactor monitoring input MB mechanical brake switching output BRx Brake monitoring contacts E Electronic short circuit status Line 4 RF RB CO MB BRx A large dot beneath the description indicates the input or output is active A under the monitor inpu...

Page 99: ...y pressing the button Power1 12 DC IGBT PWM ED 10 z FAN 0 UDC 565V Temp 28C Page 12 Power1 Power stage condition point for condition OK Line 2 und 3 DC ﬁrst point Precharge relay switched on second point Power stage power supply both points must be active during normal operation IGBT ﬁrst point ower stage power supply second point Power stage power supply OK both points must be active during norma...

Page 100: ...XT DCP Ident 14 Info xx 0101 010106 en Load 77 12 3A Page 14 DCP Ident Information about the control system Line 2 Manufacturer Line 3 Software version of control system Software date of the control system Operating language set in the control system display according to ISO639 The operating language of the frequency inverter is automatically adapted Line 4 only with DCP4 Load in 0 cabin empty Loa...

Page 101: ...mation about CAN operation Line 2 Act A dot signals that the ZETADYN 4 is set to CAN Mode Operating mode velocity or position Line 3 T_max Number of cycles which excessed the maximum process time RErr Recieve buffer error counter Line 4 NMT Shows the actual NMT status see chapter Serial Communication NMT Pressing the button Line 3 T_max Maximum time for processing the CAN messges per cycle since s...

Page 102: ...itched to the error passive status off Indication how often the ZETADYN 4 switched to the bus off status CAN Calib 1 17 AbsEnc mm 5358 MotEnc mm 4169 Offs 13081A M 1 28 Page 17 CAN Calib Calibration Lines 2 4 For calibrating the distances which were sent by the rotary encoder and the shaft encoder A R 18 0 62 0 62 m s3 0 50 0 50 m s2 0 62 0 50 m s3 Page 18 A R Display of conﬁgured values for Accel...

Page 103: ...lies must be displayed with a 0 TravelDirection 21 TD_SET 10 00 M TD_CNT 4 32 M TD_DRV 18 45 M Page 21 Travel direction Display the direction changes Line 2 TD_SET Initial value of the down counter Line 3 TD_CNT Travel direction counter resettable Displays the remained travel direction changes with the actual rope After resetting the travel direction counter TD_RES will be increased Line 4 TD_DRV ...

Page 104: ...V2 Start up procedure with acceleration 1 The elevator control system triggers the following frequency inverter inputs Controller enable RF can already be triggered Speed V_1 and V_3 Direction of travel RV1 2 The frequency inverter switches the digital output controller mode contactor with a time delay The motor contactors must be switched without delay with this signal 3 The frequency inverter sw...

Page 105: ...adjusted in under these conditions The speed control parameters must be correctly set in the Controller menu see Commissioning Setting the speed control chapter Start up time sequence T_0 Time until motor contactors have been opened T_1 Time until magnetizing ﬂux has been built up only with asynchronous motors T_2 Time until brake has been opened T_3 Time in which the motor is controlled to speed ...

Page 106: ...piration of T_2 the speed is controlled at target value 0 A shaft position change is not corrected The parameter K_start is used to increase the speed control ampliﬁcation It is activated with the start of T_1 and deactivated with the expiration of T_2 MOD2 Corresponds to the function of MOD1 In addition the parameter s_start is activated If the position of the machine changes during time T_2 by t...

Page 107: ...ontroller enable V_1 Positioning speed V_3 Travel Speed RV1 RV2 Direction default RB Controller ready MB_Brake Mechanical brake A_POS Acceleration preset in m s A higher value causes greater acceleration and thus a steeper ramp R_POS1 Setting the lower round off A higher value causes a softer round off R_POS2 Setting the upper round off A higher value causes a softer round off Information To achie...

Page 108: ..._1 must be applied see diagram Normal stop at distance dependent deceleration If it is not possible to control two travelling speeds simultaneously for technical reasons e g control of the speeds by an alternating contact the distance dependent delay with the Control system SIM_ V1 ON parameter can be activated Here it must be noted that the positioning speed V_1 must be activated 100 ms after dea...

Page 109: ...ths are always achieved through the arch travel 6 When the switch off point for the traveling speed is reached the conﬁgured ﬁnal speed is not yet reached The motor continues to be accelerated The point from which the deceleration must be initiated is calculated X Deceleration is initiated 7 Travel at positioning speed V_1 8 Positioning speed V_1 is switched off Motor continues to decelerate 9 Spe...

Page 110: ...tions and round offs to the highest speed still triggered Information In a time dependent deceleration the deceleration paths vary dependent on the speed attained at the time the deceleration starts For this reason time dependent deceleration only makes sense if traveling speed is reached during each trip 12 7 1 Deceleration with reached traveling speed 6 When the switch off point for the travelin...

Page 111: ...ng speed V_1 8 Positioning speed V_1 is switched off Motor continues to decelerate 9 Speed 0 Output MB is switched off Brake must operate immediately The motor continues to be fed with current 10 The current to the motor is switched off Output RB is switched off Motor contactors must drop immediately Deceleration when traveling speed has not been reached RF Controller enable V_1 Positioning speed ...

Page 112: ... changing the parameter values you can adapt the curve shape to the requirements Deceleration ramp RF Controller enable V_1 Positioning speed V_3 Travel Speed RV1 RV2 Direction default RB Controller ready MB_Brake Mechanical brake A_NEG Deceleration preset in m s A higher value causes greater deceleration and thus a steeper ramp R_NEG1 Setting the upper round off A higher value causes a softer rou...

Page 113: ...timizing the crawl paths 1 Travel to each ﬂoor from both directions of travel with the max traveling speed V_3 or V_2 and check the crawl path s1 in the INFO Page 03 menu Dist 03 sa 0 00 s21 0 52m sr 0 00 s31 1 45m s1 0 00 sd 0 52m 2 The value for s1 should be the same for all ﬂoors from both travel directions If the crawl paths differ use the smallest value for s1 3 In the Decelerating menu chang...

Page 114: ...ntroller ready MB_Brake Mechanical brake Deceleration with optimized crawl path RF Controller enable V_1 Positioning speed V_3 Travel Speed RV1 RV2 Direction default RB Controller ready MB_Brake Mechanical brake Translation of the original operating instructions ZETADYN 4C Travel options R TBA12_01 GB 1415 Part No 00163371 GB 114 204 ...

Page 115: ...5 is aborted and time T_5b started Time optimisation through contactor monitoring optional If the contact monitoring is activated menu Monitoring CO ON and the monitor contacts are connected time T_6 is optimized As soon as the contactors are open time T_6 is aborted and the stopping sequence ends 12 11 Optimizing the step alignment 1 Ascertain the distance of the ﬂush in each ﬂoor by measuring ma...

Page 116: ...when using the DCP2 the DCP4 or the CANopen Lift protocols and an absolute shaft copy system During direct leveling the control system predetermines the ZETADYN 4 the residual path to be traveled up to the stopping point The frequency inverter slows down the motor in accordance with the speciﬁed remaining distance making it possible to travel to the stop area without a creep path Direct leveling w...

Page 117: ...system must wait a suitable amount of time until the rope comes to rest before the readjustment is activated Readjustment speed RF Controller enable V_Z Readjustment speed RB Controller ready MB_Brake Mechanical brake 12 14 Operation in idle With the ZETADYN 4C frequency inverter both synchronous as well as asynchronous motors can be operated in an idle state CAUTION Caution When operating synchro...

Page 118: ...energized 2 Activation of output MB mechanical brake Motor brake must be opened without a delay Motor speed is controlled to 0 Setting the bits by ZETADYN 4 S6 mechanical brake Motor brake must be opened without a delay Motor speed is controlled to 0 3 Cabin door is closed Deactivation of input v 0 Hold speed 0 Actuation of inputs V1 Positioning speed or V2 Intermediate speed or V3 travel speed Tr...

Page 119: ...tained at speed 0 for longer than 20 s the frequency inverter enters fault mode and displays ERR780 Quickst t limit If the input signal Maintain speed 0 is set during travel the frequency inverter enters fault mode and displays ERR781 Quick during travel If the motor moves by more than 7 mm with the input set to speed 0 the ZETADYN 4 goes to fault mode displaying ERR529 Quickstart Alarm The monito...

Page 120: ...rts the evacuation trip by activating Controller enable Direction default Speed default Size of the voltage supply The required performance consists of the following Power consumption electronics ZETADYN 4 Control systempower consumption Electromechanical brakes power consumption Other consumers car light power consumption Motor power consumption during motoric operation with sufﬁcient power ask m...

Page 121: ... Off Para1R2 Copy parameter Information The power failure detection and type of evacuation must be parameterised before copying the parameters Only a lower speed of the motor is possible because of the lower mains supply The maximum possible speeds for V_2 and V_3 are calculated during the copying process 13 2 Evacuation with UPS Due to the low power requirements of a synchronous drive it is possi...

Page 122: ...ormation The shaft efﬁciency has a decisive inﬂuence on the required power of the UPS performance 13 2 2 Evacuation through UPS with minimum power Information Evacuation through UPS with minimum power Load dependent starting cannot be optimized Evacuation only possible in the direction of the pulling load Positioning is carried out load dependent that means step formation could occur Calculation o...

Page 123: ...t 2 1 R Car is heavier than counterweight Evacuation trip will be carried out downwards Control f_O4 Evac Dir Evac Dir Function O4 Contact open R Car is lighter than counterweight Evacuation trip will be carried out upwards Output closed R Car is heavier than counter weight Evacuation trip will be carried out downwards 4 Evacuation type default Conﬁgure the parameter F_PARA2 UPS in the Parameter s...

Page 124: ...the UPS 7 Copying the parameters In the menu Parameter set 2 COPY select the function PARA 2 After copying the parameter is once again OFF Parameter set 2 COPY Off PARA1R2 Copy parameter Information The power failure detection and type of evacuation must be parameterised before copying the parameters Only a lower speed of the motor is possible because of the lower mains supply The maximum possible...

Page 125: ...set 2 STOP ON menu Brake is already closed when the switch off for the speed V_1is reached Determine overshoot path at the ﬂush position under full load Set parameters in the Control DCP_STP mm menu Control DCP_STP 35 mm 35 Stop prior to ﬂush The brakes are already closed when the distance to the ﬂush position preset by S_Stop is reached Information The positioning is still load dependent despite ...

Page 126: ...uptible power supply 2 Phase failure relay 3 elevator control system 4 Output paramterised to Evac Dir function information direction of generator 5 Input parameterised for PARA2 function S1 Relay is active when all 3 phases of the power supply are connected E_1 Information voltage failure E_2 Information direction of generator can be omitted when extended status bytes evaluated at DCP3 and DCP4 K...

Page 127: ...ested and guaranteed in Ziehl Abegg motors 13 5 1 Monitor function Monitoring of evacuation direction and evacuation speed during the evacuation process The monitoring function will be activated by a digital input Control f_I08 41 Monitor 41 Monitor Function I08 Conﬁgure the digital input in the Control system menu to the function 41 Mon itor Activating of the monitoring function Switching off the...

Page 128: ...ror number LED s error memory and an error list are available for additional troubleshooting 14 1 2 Acknowledgement Acknowledging the error is performed automatically 2 seconds after the cause of the error has been repaired The prerequisite is that the input signals for traveling speeds are applied No error acknowledgement is issued f traveling signals are applied before the expiration of the 2 se...

Page 129: ...ction is not activated in a trouble free DCP connection only DCP3 DCP4 Condition of the CAN connection LED colour LED status Operation condition error status green ﬂashing once per second Operation Mode Stopped green fast ﬂashing Operation Mode Preoperational green on Operation Mode Operational red Off no error connection is in order red ﬂashing once per second CAN error counter has exeeded the wa...

Page 130: ...3 1 Error description 2 Error no 3 Operation condition S status 4 Travel number 5 Consecutive error number 6 Travel direction 7 Operating hours 8 Temperture power stage 9 Motor current consumption 10 Additional information option 11 Position of tha car in the shaft Please refer to the Error diagnosis chapter for a description of the error number and the operating condition The following informatio...

Page 131: ...enabling ST_SCO Number of trip interruptions due to an interruption in the contactor monitor 14 5 Error list All error messages are stored in the Statistic ST_LST menu see Error diagnosis error memory chapter 14 5 1 Masc Funktion You can deactivate individual monitoring functions by inputting an item in the error mask see Parameter list Monitoring menu chapter To do this enter the corresponding er...

Page 132: ...r is set to 0 when performing a trouble free run N080 Mode EVA Norm Switchover from evacuation to normal mode was implemented N081 Mode Norm EVA Switchover from normal to evacuation to mode was implemented N082 Mode ParaChange The parameter set was changed N085 Mode Safety Br Safety brake function was implemented N086 Mode Enc Adj MB Encoder alignment with closed brakes was carried out N087 Mode E...

Page 133: ...Installation menu Remedy Enter the speed at V in the Installation menu directly or have it calculated based on the installation data 204 n 3 n Error n was incorrectly calculated due to incorrect installation data n 3xn Remedy Check the installation data for correct entry 205 Input duplicated Error two digital inputs are assigned with the same function Remedy Change the function allocation of the d...

Page 134: ...medy Conﬁgure speeds V_1 V_7 in the Travel menu to V 288 V_3 V Error The traveling speed V_3 entered is larger than the entered rated speed V Remedy Set speed V_3 in the Travel menu to V 289 V_1 V_2 V_3 Error Speeds in the Travellingl menu are incorrectly set Remedy In the Travel menu make sure that V_1 V_2 and V_2 V_3 290 ParaSet2 empty Error Activated parameter set 2 does not contain any data Re...

Page 135: ...Error Faulty communication with SSI encoder during start up absolute value could not be read out SSI encoder does not reply Remedy Check SSI encoder Check rotary encoder line Check the rotary encoder conﬁguration in the Encoder BC menu 327 ENC Read Error Error During reading out the position of the absolute encoder position will be read out repeatedly different values will be read Remedy Check abs...

Page 136: ... connection remove the cause for the rise in the motor temperature 377 BRxx Temp warning Error The continious braking power of the Brake resistor is exceeded by 150 within 120 s A restart will be avoided Remedy Check the conﬁguration of the BR type Check the connected BR 378 MP Not active Fault Mains supply of the power section not active 379 MP Temp warning Error during startup the temperature on...

Page 137: ...modulation of the clock frequency is not switched on or off Remedy Check rotary encoder connection 450 MP Overload Error Nominal current of the frequency inverter was exceeded for 10 s by a factor of 1 8 Remedy Check motor data Check calculation Check the weight compensation 470 DC U UDC_MIN Error Intermediate circuit has undercut the permissible value for UDC_MIN Menu Power section during travel ...

Page 138: ... the contactor wiring 14 5 8 Error 5xx Trip abort to protect the installation Speed monitoring STO function monitor Contactor monitor optional Monitoring of Brake resistor Brake Chopper Motor temperature monitoring Error no Error text Error cause M S 501 Travel at MB OFF Error Machine moves with deactivated MB output occurs if the brake is opened manually occurs if the brake is opened manually Rem...

Page 139: ..._KP ampliﬁcation in the Controller menu 520 Wrong direction Error Machine moves more than 12 cm in the wrong direction Remedy Check rotary encoder connection Check the rotary encoder conﬁguration in the Encoder BC menu check the motor connections URU VRV WRW Frequency inverter design too small 522 ENC Dif Pos Error Excessive positive difference between the rotary encoder counter sta tuses of two s...

Page 140: ...k the power supply of the motor contactors Check the power supply of the contactor monitoring Check contactor switch on time T_CDLY in the Monitoring menu Check the contactor monitoring in the Monitoring menu Info In case of a contactor monitor break the inputs that triggered the error are displayed in the Additional information ﬁeld 1 CO1 2 CO2 3 CO1 and CO2 544 CO RF Vx activ Error 300 ms after ...

Page 141: ...if necessary 583 BR Fault Travel Error Brake monitoring contacts triggered during travel Remedy Check the brake triggering check the monitoring contacts check the power supply of the brakes Info inverted Function If entered in the mask the error leads to immediate stop of travel 584 BR Fault Travel Error Brake monitoring contacts triggered during travel Fault message at end of travel with addition...

Page 142: ...A negative residual path is transmitted during travel Remedy Check the DCP wiring 780 DCP Quick Start 20s Error In the quick start function input V 0 is triggered for over 20s Remedy Shorten the time in which V 0 is triggered 781 v0 at travel l Error Input V 0 is triggered during travel Remedy Check the triggering of V 0 799 RF Failure Error Control enable RF was switched off during travel error e...

Page 143: ...rom on the Modul Print 906 ZR_ERR by start Error No signal at BC input during ZETADYN 4 start up Remedy Check wiring Use the ZArec display to check for an error at the ZArec 908 PFU No function Error When switching on the frequency inverter the monitor contact of the power feedback unit is not closed Remedy Check connection of the feedback unit function monitor Check feedback unit function monitor...

Page 144: ...XT active Error internal error message of the output stage Remedy Switch frequency inverter off and then back on Replace the device only after consultation of the Ziehl Abegg Hotline 950 TD_CNT Drive Limit Error Number of maximum drives reached Only one travel with the actual rope remains Remedy Change ropes and reset the down counter After resetting the ZETADYN 4C there is one additional drive po...

Page 145: ...and in plain test in the Info Page02 menu status Condition of the frequency inverter status Condition of the frequency inverter 10 Checking of voltage supply 430 Constant running at speed V3 time dependent V1 is not activated 21 Check software version 431 Round down the acceleration to V3 distance de pendent 22 Parameter transmission 432 Linear acceleration to V3 distance dependent 30 Check absolu...

Page 146: ...7 Frequent startup problems Problem Cause Adjustment ZETADYN 4 does not start after switching on Brake resistance is connected to the DC and DC terminals on ter minal X1 X3 Brake resistance is connected to the DC and R terminals on terminal X1 X3 ZETADYN 4 stands still in status 40 during start procedure the fault message relay of output O11 O14 does not pull up the menu cannot be operated Input v...

Page 147: ...arameters are updated Update Parameters that are not preset are updated during a software update 14 9 Automatic parameter diagnostics APD During Automatic parameter diagnostics the following are checked The parameters for plausibility and tolerances Device functions for functional errors Erroneous parameters or functions are shown in the display Every message must be acknowledged by the user with ...

Page 148: ...ays are switched off including the fault indication relay 15 1 1 Activate Standby 1 or Standby 2 mode Information It is only possible to switch to Standby 1 or Standby 2 mode when the controller enable input CE is switched off Set digital input in the Control menu to STANDBY1 or STANDBY2 Control f_I08 STANDBY1 STANDBY1 Function I08 5 ms after deactivation of the digital STANDBY1 input the ZETADYN ...

Page 149: ...ack unit at standstill the REVCON power feedback unit can be switched to stand by mode Revcon SVC 07 400 SVC 13 400 SVC 22 400 SVC 33 400 SVC 70 400 Power losses during standstill W 24 Power loss in stand by W 8 15 2 1 1 Activation of stand by mode Set digital output preferably f_O5 in the Control menu to the PFU function Control f_O5 PFU PFU Output function O5 To switch the power feedback unit to...

Page 150: ...r feedback unit with stand by mode 15 2 1 3 Power feedback unit in connection with automatic emergency evacuation CAUTION In lift systems with automatic emergency evacuation by a single phase mains supply emer gency power supply unit UPS or battery EVAC 3B the power feedback unit is not active due to the too operating voltage failure To avoid too high a voltage in the intermediate circuit when eva...

Page 151: ...or X BR The input must be para meterised to the PFU_BR function Control f_XBR4 PFU_BR PFU_BR Function input BR4 X MON 24 V BR BR1 BR2 13 12 11 10 BR TB1 TB2 9 BR3 BR4 Connection brake resistor Translation of the original operating instructions ZETADYN 4C Energy saving R TBA12_01 GB 1415 Part No 00163371 GB 151 204 15 Energy saving ...

Page 152: ...Fix f_PWM The cycle frequency of the ZETADYN 4 is 8 kHz after setting at the factory This can be changed if necessary in the Power Unit f_PWM menu continuously between 2 5 10 kHz 16 1 2 Automatic adjustment if the clock frequency Menu Power sectionl M_PWM Auto The frequency inverter works with the switching frequency conﬁgured in the Power compo nent f_PWM_H menu If required the frequency inverter...

Page 153: ... process the rotor jumps to the centre of the nearest magnetic pole In this rotor position the SSI encoder must be manually calibrated to its zero point In order to make assembly easier it is recommended that you connect the SSI encoder to the ZETADYN 4 prior to assembly and calibrate the offset value 0 value in the ENCODER calibration ENC_POS menu Subsequently mount the SSI encoder if possible wi...

Page 154: ...the inspection run push button pressed Wait Check encoder function 514 512 INC P The motor is powered in phase U and the rotor to zero of the next pole Encoder check check the motor data for plausibility Display of number of expected calculated impulses pole pair e g 512 Display of impulses counted between the poles e g 514 Wait 12 9A 6 5A 6 47A Rotor is held in zero point of the next pole Display...

Page 155: ...f neces sary At the end of the adjustment procedure the en coder must be tightened and value close to 0 At deviations less than 2 00 the adjustment is considered correct A deviation of max 1 is recommended End the adjustment procedure by switching off the inspection run End the adjustment procedure by switching off the inspection run Please check and if necessary set ENC_OFF 249 32 OK Mechanical S...

Page 156: ...ation Select parameter ENC_ADJ Switch on encoder adjustment with ENC_ADJ ON CHECK or START adjustment Esc x CHK START Start Encoder adjustment with START Press inspection Esc Keep the inspection run push button pressed Wait Check encoder function 514 512 INC P The motor is powered in phase U and the rotor to zero of the next pole Encoder check check the motor data for plausibility Display of impul...

Page 157: ...ition as at the start of the process Saving the checking To save the result a memory card needs to be in the X MMC card slot during the check The result is ﬁled under travel number POL in the folder 4CX DEVICE Seriennummer LST Carrying out the checking of the encoder offset MMC Recorder Encoder Calibration Safety Brake HW Ident Select menu Encoder adjustment Encoder Calibration ENC_OFF 0 00 DEG 0 ...

Page 158: ... factor encoder offset electr angle 16 2 4 Rotary encoder calibration with closed brake If the rotary encoder is calibrated with the brake closed there is no need to take the cable off the driving disk This allows calibration to be performed with much less effort CAUTION Caution The electric brake of the motor must not open during the rotary encoder calibration It is recommended to remove the elec...

Page 159: ... 8A 23V Motor voltage is increased until motor current ﬂows Calibration is performed Stop inspection Release inspection run push button Result 2 7A 132 222 176 356 ENC_ABS 263 ENC_OFF 356 END Result of the adjustment is displayed 176 356 If ENC_OFF is displayed it is not possible to determine the correct Encoder Offset In this case one of the two results 176 or 356 in the example is correct It is ...

Page 160: ...e brake closed The traction sheave needs to be turned through approx 90 after every calibration Absolute value encoder calibration positions Carry out encoder calibration type ERN1387 Result 2 7A 144 228 186 6 ENC_OFF 6 END Perform rotary encoder calibration 4 times with the brake closed Note the value for ENC_OFF after each calibration Calculating the average offset Encoder Calibration ENC_OFF 6 ...

Page 161: ... be stored Absolute value encoder error absolute value cannot be written to the absolute value encoder memory 61 Adj did not store Encoder error absolute value not saved in absolute value en coder 70 BR1 4 are activ Brake opens when carrying out an encoder calibration with closed brake 71 Check nominal power Motor data are not correct 16 3 Safety Brake Function to release the car from the safety g...

Page 162: ... 2 No absolute encoder existent Check encoder connection 3 Absolute value could not be read out from the absolute value encoder Check encoder cable 10 Asymetric motor current Difference over 12 5 Check motor phases contactors 30 The brake monitor indicates that the brakes are open although the fre quency inverter has not yet opened them Check brake monitoring respectively the brakes 40 Motor conta...

Page 163: ...t ENC_OFF are set to 0 during a reset If a value was entered beforehand for ENC_OFF after performing a reset either an encoder offset alignment must be carried out or the old values for ENC_OFF must be entered Operating the motor without rotary encoder calibration can cause uncontrolled motor movements CAUTION Attention Reset 90 and 99 Any pre conﬁguration carried out in the Ziehl Abegg factory is...

Page 164: ...ue when the ZETADYN 4 is accessing the memory card 16 5 1 Software update If a software update becomes necessary you can carry it out using a memory card SC MMC The update is available at Internet www ziehl abegg com Email with software from Ziehl Abegg With software from Ziehl Abegg written on a memory card Caution Carry out a supervised inspection trip after completing the update 16 5 1 1 Softwa...

Page 165: ...ng terminal 1 Switch off the master switch and wait until the controller unit is voltage free 2 Insert the memory card with the software update into the X MMC card slot see Fig 3 Switch on the main switch The frequency inverter starts again 4 After the LED illuminates yellow for the ﬁrst time remove the memory card and then reinsert it You must complete this procedure within 5s watch for fast ﬂash...

Page 166: ...emory card is identical to the software in the frequency inverter 4 The memory card does not contain a valid software update 5 The ﬁles in the update software are identical 6 External application processor RAM is defective 8 14 Internal programing voltage does not switch on 8 19 Internal programing voltage does not switch off it is possible that the prog key is blocked 16 Error while deleting the ...

Page 167: ...IN Conﬁrm with the key Please wait Copy1 _ _ _ _ _ _ _ The parameters are saved 16 5 3 Loading parameters With identical systems the saved parameters of a frequency inverter can be loaded into the frequency inverters of the other systems Loading parameters Statistics Memory Card MMC Recorder Encoder adjust Select Memory Card menu Conﬁrming menu selection Memory Card LOD_PAR 0 27 Select LOD_PAR par...

Page 168: ... Recorder menu and can be saved on the memory card A description of the individual parameters of the MMC Recorder menu can be found in the chapter Parameter List Menü MMC Recorder The following folder structure is created on the memory card 4CX DEVICE serial num ber Rec A sub folder is created in the Rec folder for every measuring variant The measurements are saved in these sub folders The followi...

Page 169: ...from the memory card into the ZETADYN 4 by entering the respective conﬁguration number The parameters list saved in the CONFIG folder is loaded into the ZETADYN 4 for this Loading conﬁgurations Statistics Memory Card MMC Recorder Encoder adjust Select Memory Card menu Conﬁrming menu selection Memory Card LOD_CFG 0 1 Select SAV_CFG parameter Conﬁrming menu selection Line 3 Enter conﬁguration number...

Page 170: ...in the menu ZA Intern UVW_PEK an The factory setting is f P Function Description f P The testing voltage depends on the nominal voltage of the motor which is entered in the menu Motor name plate In case of an error the testing voltage is displayed in the error message 1V 10V Selecting the testing voltage between 1 V and 10 V In case of an error the testing voltage is displayed in the error message...

Page 171: ...peration without encoder Open Loop FOC U f FOC UF_ED U f Edit mode Enabling the additional parameters with Open Loop operation U f On Off Off V_0 Minimum travel speed at start The setpoint for V_0 will be activated before the brake opens 0 0 2 m s autom precon ﬁguration V_STOP Minimum travel speed at stop The brake will be closed when the V_STOP is reached 0 0 2 m s autom precon ﬁguration I_Kipp T...

Page 172: ...rrent control and the slip com pensation depending on the frequency of the rotating ﬁeld in the stator 0 125 Hz autom precon ﬁguration 16 8 3 Functions with Open Loop operation 16 8 3 1 U f characteristic curve With entering the motor data in the menu motor name plate the parameters U0 U1 f1 and f2 will be pre assigned By these parameters the U f characteristic curve will be deﬁned The U f charact...

Page 173: ...n will be activated with the parameter Controller s_COMP On Control s_COMP On On U F Slip compensation Functionality The motor current is recorded by a ﬁlter parameter s_FIL Proportional to the measured motor current the slip frequency will be added or subtracted to the output frequency of the U f characteristic curve voltage will be added dto the output voltage of the U f characteristic curve The...

Page 174: ...mpensation and backwards is existing S_COMP FADE1 f 100 FADE2 Fader function with slip compensation 16 8 3 4 Tilting protection Avoids an uncontrolled tilting of the speed Functionality The motor current is recorded by a ﬁlter parameter s_FIL If the setted limit value for the current Parameter I_KIPP is exceeded the setpoint for the speed will be reduced linear to the motor current I_KIPP I f Tilt...

Page 175: ...ustment of the speed is carried out by the slip compensation The slip compensation will be activated with the parameter Controller s_COMP On Control s_COMP On On U F Slip compensation 16 9 Operation with a 3 phase 230 VAC power supply Der ZETADYN 4 ZETADYN 4C can be operated with a voltage supply 3 230 VAC For this purpose it is only necessary to adapt various monitoring functions to the lower pow...

Page 176: ...is a down counter which is counting the allowed travel direction changes with coated ropes With the travel direction counter the frequency inverter shows an accurately timed info text when a rope change is necessary 16 11 1 Parameters for the travel direction counter For the travel direction counter there are the following parameters available in the menu Statistic In order to be able to use all p...

Page 177: ... you can change TD_CNT you have to enter the password to the parame ter TD_PW in the menu Statistic Statistics TD_CNT 0 M 0 Down counter start value Enter the maximum allowed travel directions with the parameter TD_CNT in the menu Statistic CAUTION Caution When replacing the ZETADYN 4C the actual value of the down counter TD_CNT must be transferred to the new ZETADYN 4C 16 11 3 Conﬁguring a preall...

Page 178: ...T 0 M 0 Down counter start value Enter the maximum allowed travel directions with the parameter TD_CNT in the menu Statistic After successfully setting the down counter the number of counter resets TD_RES is increased by one To display the current value of TD_RES the key must be pressed in the INFO menu on page 20 16 11 6 Restore the counter reading from the absolute value encoder The counting val...

Page 179: ...itors UNLOCK On parameter 16 12 3 Function test of the self monitoring Function test according to EN81 1 1998 A3 2009 The self monitoring test required according to EN81 1 1998 A3 2009 Enclosure F8 3 2 is performed for every software version during internal software tests at Ziehl Abegg For this 10 test runs are made and the function of the self monitoring checked Function test in start up If the ...

Page 180: ...t The optimum operating data for the motor can be determined with the Autotune function Information Make sure that the cabin is empty whilst performing a measurement with the Autotune function otherwise the measuring result will be incorrect Determining the operating data with the Autotune function Travel V_3 0 95 m s 0 95 m s High travel speed Standard or DCP actuation When you use the standard o...

Page 181: ...rm that the cabin has reached the top ﬂoor with the key Start travelling to bottom ﬂoor ESC Go to the bottom ﬂoor with the control travel command Measuring 3 0 Determines the motor data In the meantime the ZETADYN 4C counts up from 0 to 10 This and the two previous steps are repeated until the measuring process is completed All data stored in inverter OK Motor data are stored in the parameter memo...

Page 182: ...tivated during travel 16 14 2 Motor temperature test The function simulates failure of the motor temperature module or overtemperature on the motor by software Perform motor temperature test Power section Checks ZA Intern Select Checks menu Checks SCY_EN OFF ON Enable tests Select parameter SCY_EN Enter SCY_EN On Checks SCY_TMP OFF ON Engine temp monitor Select parameter SCY_TMP Switch on motor te...

Page 183: ...llowing trip Danger The motor is not powered and drifts in the direction of the pulling load The monitor functions of the ZETADYN are deactivated There is a risk for the system and persons due to uncontrolled movement of the lift 16 14 3 2 Travel with maximum acceleration from ﬂoor The output stage is switched on the brakes are open the cabin is accelerated to maximum under full power CAUTION Caut...

Page 184: ...oses a risk to persons and the system 16 14 4 Capture device test The function deactivates the electronic short circuit The brakes must be opened manually after switching on the function Perform capture device test Power section Checks ZA Intern Select Checks menu Checks SCY_EN OFF ON Enable tests Select parameter SCY_EN Enter SCY_EN On Checks SCY_SG OFF ON Capture test Select parameter SCY_SG Swi...

Page 185: ... control until the counterweight is resting on the buffer Power section Checks ZA Intern Select Checks menu Checks SCY_EN OFF ON Enable tests Select parameter SCY_EN Enter SCY_EN On Checks SCY_DA OFF ON Driving capability test Select parameter SCY_DA Switch on driving ability test with SCY_DA ON Move up with recovery control until the cables slip over the traction sheave CAUTION Driving ability te...

Page 186: ...th empty cabin Interrupt safety chain CAUTION Motor brakes test active Braking dist ESC 87 mm Display distance up to standstill 16 15 Electronic name plate With the electronic name plate function you can ﬁle parameters from the ZETADYN 4 in an absolute value encoder or load data from an absolute value encoder into the ZETADYN 4 The function is possible in rotary encoders with EnDat Codeface and Hi...

Page 187: ...DYN 4 ﬁrst MMC Recorder Encoder adjust Safety gear HW Ident Select menu Encoder adjustment Encoder adjust LOD_P_E OFF 27 Parameters from en coder Select parameter LOD_P_E Enter LOD_P_E 27 to load data Translation of the original operating instructions ZETADYN 4C Special functions R TBA12_01 GB 1415 Part No 00163371 GB 187 204 16 Special functions ...

Page 188: ...t dissipation in Standby 2 4CA W 13 14 15 16 17 Heat dissipation stand by 2 4CS W 15 16 17 18 19 Switching Freq kHz 4 16 Motor frequency Hz max 200 Max terminal cross section line motor brake chopper brake resistor mm2 16 Min line diameter for strain relief Brake Chopper Brake Resistor mm 11 11 11 11 14 Min line diameter for strain relief Motor mm 11 11 11 11 14 Ambient conditions The user must en...

Page 189: ...Installation menu f_O2 V_2 V f_O3 V_3 MOD_n f_O4 V_Z n V_G1 V_4 __D V_G2 V_5 __iS V_G3 V_6 __i1 SIM_V1 V_7 __i2 S_B_OFF Q1 Deceleration menu F1 Monitoring menu A_NEG G1 MOD_ST R_NEG1 STO R_NEG2 1 The parameter is only visible if MOT_TYP ASM is selected CO S_DI3 BR S_DI2 LOCKBR S_DI1 UNLOCK S_ABH P1P2 T_ENC Stop menu T_SDLY T_4 I_MAX T_5 T_I_MAX T_5a APC T_5b MASK1 T_6 MASK2 MASK3 Controller menu M...

Page 190: ...CS Complete unit for synchronous motors including power choke ﬁlter integrated short circuit for operation without contactors Rated current 011 11 A 013 13 A 017 17 A 023 23 A 032 32 A 17 5 Part numbers ZETADYN 4 for asynchronous motors ZETADYN 4 for synchronous motors ZETADYN 4CA011 352194 ZETADYN 4CS011 352201 ZETADYN 4CA013 352195 ZETADYN 4CS013 352202 ZETADYN 4CA017 352196 ZETADYN 4CS017 35220...

Page 191: ...17 6 Declaration of conformity Translation of the original operating instructions ZETADYN 4C Enclosure R TBA12_01 GB 1415 Part No 00163371 GB 191 204 17 Enclosure ...

Page 192: ...Translation of the original operating instructions ZETADYN 4C Enclosure R TBA12_01 GB 1415 Part No 00163371 GB 192 204 ...

Page 193: ...Translation of the original operating instructions ZETADYN 4C Enclosure R TBA12_01 GB 1415 Part No 00163371 GB 193 204 17 Enclosure ...

Page 194: ...Translation of the original operating instructions ZETADYN 4C Enclosure R TBA12_01 GB 1415 Part No 00163371 GB 194 204 ...

Page 195: ...17 7 Certiﬁcates Translation of the original operating instructions ZETADYN 4C Enclosure R TBA12_01 GB 1415 Part No 00163371 GB 195 204 17 Enclosure ...

Page 196: ...Translation of the original operating instructions ZETADYN 4C Enclosure R TBA12_01 GB 1415 Part No 00163371 GB 196 204 ...

Page 197: ...17 Enclosure Translation of the original operating instructions ZETADYN 4C Enclosure R TBA12_01 GB 1415 Part No 00163371 GB 197 204 ...

Page 198: ...Translation of the original operating instructions ZETADYN 4C Enclosure R TBA12_01 GB 1415 Part No 00163371 GB 198 204 ...

Page 199: ...17 Enclosure Translation of the original operating instructions ZETADYN 4C Enclosure R TBA12_01 GB 1415 Part No 00163371 GB 199 204 ...

Page 200: ...Translation of the original operating instructions ZETADYN 4C Enclosure R TBA12_01 GB 1415 Part No 00163371 GB 200 204 ...

Page 201: ...PS 121 Exclusion of liability 9 External 24V power supply 40 F Fast start 118 Functional description 12 fuse 23 H hazards 11 HW Ident menu 93 I INFO menu 95 installation 13 34 66 Installation menu 76 Interrupt points 57 interventions 11 L LCD Password menu 73 LED 129 lift number 69 Line reactor radio interfer ence ﬁlter 24 Load free alignment EnDat Encoder 156 Load free alignment SSI En coder 153 ...

Page 202: ...ervice 13 Software update 164 Standby 1 148 Standby 2 148 Start menu 84 Start up 70 104 105 Statistic menu 88 STO interface X STO 35 Stop 115 Stop menu 86 Symbols description 10 T Target group 9 Technical data ZETADYN 4C 188 Terminal positions 21 terminating resistor 34 66 Time dependent decelera tion 110 Transmission rate 69 Transport 13 Travel abort 128 travel aborts 89 travel direction counter ...

Page 203: ...17 Enclosure Translation of the original operating instructions ZETADYN 4C R TBA12_01 GB 1415 Part No 00163371 GB 203 204 ...

Page 204: ...echnical change Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Strasse 74653 Künzelsau Germany phone 49 7940 16 0 fax 49 7940 16 249 drives ziehl abegg dewww ziehl abegg com ...

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