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GENERAL   INSTALLATION   

   

FITTING   THE   CONTROL   HEAD   

The   8825-­‐R4   kit   includes   an   anti-­‐rotation   torque   

arm;   it   is   possible   to   mount   the   Control   Head   
inboard   or   outboard   the   bearing   plates   and   
horizontally   or   vertically   so   long   as   the   torque   

arm   is   at   right   angles   to   the   operator.      This   stops   
the   operator   moving   from   side   to   side   when   the   
door   is   moving   (Pic   4).   

   

Pic   4   

   

Slide   the   Control   Head   onto   the   jackshaft   and   
select   a   hole   on   the   bearing   plate   or   door   frame   

for   the   torque   arm.      If   no   hole   is   available   then   
drill   a   1/4”   hole   in   a   suitable   location.   
Bolt   the   torque   arm   to   the   bearing   plate   or   door   

frame   and   secure   the   other   end   to   the   torque   
arm   fixing   hole   on   the   Control   Head,   use   the   
supplied   spacer   if   the   offset   is   not   enough   to   
clear   the   drum   (Pic   5).   

   

Pic   5   

   

Align   the   Control   Head   driven   pulley’s   keyway   
with   the   door   shaft   keyway   and   fit   the   supplied   

key.      Ensure   that   the   Allen   screws   are   firmly   
tight   and   then   tighten   the   lock   nuts   (Pic   6).   

   

Pic   6   

   

If   there   is   no   keyway,   the   hollow   door   shaft   

should   be   drilled.      Tighten   one   Allen   screw   to   
mark   the   shaft   through   the   screw   hole,   remove   
the   Control   Head   and   drill   through   one   wall   of   

the   shaft   with   a   1/4”   drill   bit.      Replace   the   
keyway   Allen   screw   with   the   long   Allen   screw   
supplied.      Refit   the   Control   Head   and   re-­‐tighten   

the   torque   arm   bolts.      Align   the   long   screw   with   
the   drilled   hole   in   the   shaft   and   tighten   it   against   
the   inside   wall   of   the   shaft.      Tighten   the   other   

Allen   screw   and   both   of   the   lock   nuts   (Pic   7).   

   

Pic   7   

Summary of Contents for 8825-R4

Page 1: ......

Page 2: ...fore installing the opener 4 Where possible install the door opener 7 feet or more above the floor Mount the emergency release 6 feet above the floor 5 Do not connect the opener to the source of power...

Page 3: ...e cela est possible installer l l ouvre porte 2 14m ou plus au dessus du sol Monter le d verrouillage d urgence 1 83m au dessus du sol 5 Ne pas brancher l ouvre porte la source d alimentation lectriqu...

Page 4: ...15 3 Install the Control Head Page 5 15 4 Fit the Manual Override Page 6 16 5 Fit the Control Box Page 6 16 6 Fit the optional Automatic Lock Page 7 17 7 Connect to the power supply Page 7 17 8 Insta...

Page 5: ...ing the operator 5 Fitting the Control Head 6 Fitting the Manual Override Lever 7 Fitting the Control Box 7 8 Fitting the optional Automatic Lock 8 Supply outlet information 8 Accessory wiring 8 Built...

Page 6: ...pending on the door position A significant advantage of the ZAP drive system with its soft start and its fast obstruction sensing is that when an object obstructs the door s travel the cables will pro...

Page 7: ...e the other end to the torque arm fixing hole on the Control Head use the supplied spacer if the offset is not enough to clear the drum Pic 5 Pic 5 Align the Control Head driven pulley s keyway with t...

Page 8: ...ecure the lever using the M5 screws and flange nuts supplied Pic 9 Pic 9 Place the hook in the cable D shackle or a convenient link of the chain and ensure that the lever is slightly above horizontal...

Page 9: ...d Pic 15 Pic 15 SUPPLY OUTLET A 115V 60Hz grounding type outlet is required for the 8825 R4 this should be installed by a qualified electrician in accordance with the local electrical codes within 4 o...

Page 10: ...AFETY and Pic 19 Note The supplied photo eyes are not polarity sensitive and can be wired either way around Pic 19 When the photo eyes are properly aligned the red safety light on the Control Box circ...

Page 11: ...rd stage to end 4 Once the third stage of the calibration process is complete the door will be closed and the Operator Light will be lit with the beeper sounding once every 5 seconds to indicate entry...

Page 12: ...obstruction A calibration reset pages 9 10 is required for a new setting to take effect Release the PROGRAM button after the fourth beep to program the closing speed change point 14 beeps representing...

Page 13: ...ILLUMINATED button after the first beep for vacation mode The light goes out and the radios and external inputs are all ignored until the button has been pressed again to leave vacation mode Release t...

Page 14: ...omatically opens REASON REMEDY A The V belt tension is too loose and the belt is slipping over the motor pulley Increase the tension by releasing the Manual Override Lever and screwing the hook in a f...

Page 15: ...e ZAP Controller has not been calibrated to this door Refer to the calibration process on pages 9 and 10 C The obstruction tolerance may be too low Refer to the Installer Programming instructions on p...

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