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FITTING   THE   MANUAL   OVERRIDE   

LEVER   MECHANISM   

Drill   two   1/4”   holes   in   the   door   track   or   frame   in   
a   position   at   least   2”   higher   than   the   fully   
extended   position   of   the   Outer   Cable   Bracket   to   

allow   flexibility   of   movement   for   the   Bowden   
cable.      Use   the   supplied   M5   screws   and   flange   
nuts   to   secure   the   Outer   Cable   Bracket   to   the   

door   track   or   frame   (Pic   8).   

   

Pic   8   

   

Hang   the   Manual   Override   Lever   hook   on   the   

end   of   the   inner   cable   with   the   lever   in   the   
upright   position.   
Mark   the   mounting   hole   positions   for   the   lever   

on   the   door   track   or   frame   –   the   supplied   chain   
may   be   needed   to   position   the   lever   within   6   
feet   of   the   floor.      Drill   two   1/4”   holes   and   secure   

the   lever   using   the   M5   screws   and   flange   nuts   
supplied   (Pic   9).   

   

Pic   9

   

   

Place   the   hook   in   the   cable   D-­‐shackle   or   a   
convenient   link   of   the   chain   and   ensure   that   the   
lever   is   slightly   above   horizontal   when   all   of   the   

tension   has   been   taken   up   (Pic   10).   

   

Pic   10

   

   

It   is   important   that   sufficient   tension   is   achieved   
to   compress   the   override   release   spring   and   
ensure   that   the   drive   belt   does   not   slip   on   the   

motor   pulley.      Screw   the   hook   in   or   out   so   that   
the   lever   requires   reasonable   hand   pressure   to   
lock   it   into   place   (Pic   11).      

This   procedure   must   

be   repeated   once   the   calibration   has   been   

completed

   and   on   subsequent   service   visits   to   

allow   for   the   bedding   in   of   the   V-­‐belt.   

   

Pic   11   

   

FITTING   THE   CONTROL   BOX   

Use   the   Control   Box   template   on   the   back   of   

these   instructions   to   mark   the   hole   positions   
and   mount   the   box   on   the   wall   using   suitable   
fixings   no   larger   than   3/16”   diameter   (Pic   12).   

   

Pic   12   

Summary of Contents for 8825-R4

Page 1: ......

Page 2: ...fore installing the opener 4 Where possible install the door opener 7 feet or more above the floor Mount the emergency release 6 feet above the floor 5 Do not connect the opener to the source of power...

Page 3: ...e cela est possible installer l l ouvre porte 2 14m ou plus au dessus du sol Monter le d verrouillage d urgence 1 83m au dessus du sol 5 Ne pas brancher l ouvre porte la source d alimentation lectriqu...

Page 4: ...15 3 Install the Control Head Page 5 15 4 Fit the Manual Override Page 6 16 5 Fit the Control Box Page 6 16 6 Fit the optional Automatic Lock Page 7 17 7 Connect to the power supply Page 7 17 8 Insta...

Page 5: ...ing the operator 5 Fitting the Control Head 6 Fitting the Manual Override Lever 7 Fitting the Control Box 7 8 Fitting the optional Automatic Lock 8 Supply outlet information 8 Accessory wiring 8 Built...

Page 6: ...pending on the door position A significant advantage of the ZAP drive system with its soft start and its fast obstruction sensing is that when an object obstructs the door s travel the cables will pro...

Page 7: ...e the other end to the torque arm fixing hole on the Control Head use the supplied spacer if the offset is not enough to clear the drum Pic 5 Pic 5 Align the Control Head driven pulley s keyway with t...

Page 8: ...ecure the lever using the M5 screws and flange nuts supplied Pic 9 Pic 9 Place the hook in the cable D shackle or a convenient link of the chain and ensure that the lever is slightly above horizontal...

Page 9: ...d Pic 15 Pic 15 SUPPLY OUTLET A 115V 60Hz grounding type outlet is required for the 8825 R4 this should be installed by a qualified electrician in accordance with the local electrical codes within 4 o...

Page 10: ...AFETY and Pic 19 Note The supplied photo eyes are not polarity sensitive and can be wired either way around Pic 19 When the photo eyes are properly aligned the red safety light on the Control Box circ...

Page 11: ...rd stage to end 4 Once the third stage of the calibration process is complete the door will be closed and the Operator Light will be lit with the beeper sounding once every 5 seconds to indicate entry...

Page 12: ...obstruction A calibration reset pages 9 10 is required for a new setting to take effect Release the PROGRAM button after the fourth beep to program the closing speed change point 14 beeps representing...

Page 13: ...ILLUMINATED button after the first beep for vacation mode The light goes out and the radios and external inputs are all ignored until the button has been pressed again to leave vacation mode Release t...

Page 14: ...omatically opens REASON REMEDY A The V belt tension is too loose and the belt is slipping over the motor pulley Increase the tension by releasing the Manual Override Lever and screwing the hook in a f...

Page 15: ...e ZAP Controller has not been calibrated to this door Refer to the calibration process on pages 9 and 10 C The obstruction tolerance may be too low Refer to the Installer Programming instructions on p...

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