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YOKOGAWA YTA510, User Manual

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YOKOGAWA YTA510 User Manual Download Page 4

Toc-3

IM 01C50E01-01EN

7.4 

Self-Diagnostics ..............................................................................................7-13

7.4.1 

Identify Problems by Using the Communicator ...............................7-13

7.4.2 

Alert Report ......................................................................................7-14

7.4.3 

Checking with Integral Indicator .......................................................7-15

8. 

Maintenance .............................................................................................. 8-1

8.1 

General ...............................................................................................................8-1

8.2 

Calibration Instruments Selection ..................................................................8-1

8.3 

Calibration Procedure ......................................................................................8-1

8.4 

Disassembly and Assembly ............................................................................8-2

8.4.1 

Replacing the Integral Indicator .........................................................8-3

8.4.2 

Replacing the RF Assembly ...............................................................8-3

8.4.3 

Replacing the CPU Assembly ............................................................8-4

8.4.4 

Replacing the Battery Pack ...............................................................8-4

8.4.5 

Replacing the Batteries ......................................................................8-5

8.4.6 

Handling Batteries ..............................................................................8-5

8.5 

Troubleshooting ................................................................................................8-6

8.5.1 

Basic Troubleshooting Flow ...............................................................8-6

8.5.2 

Example of Troubleshooting Flow .....................................................8-7

8.5.3 

Errors and Countermeasures ............................................................8-8

9. 

Parameter Summary ................................................................................ 9-1

10.  General Specifications

 .......................................................................... 10-1

10.1 

General Specification

 .....................................................................................10-1

10.2 

Model and Suffix Codes

 .................................................................................10-4

10.3 

Optional Specification

 ....................................................................................10-4

10.4 

Optional Specifications (For Explosion Protected type)

 ............................10-5

10.5 

Dimensions ......................................................................................................10-6

Revision Information

Summary of Contents for YTA510

Page 1: ...User s Manual Y okogawa Electric Corporation YTA510 Temperature Transmitter IM 01C50E01 01EN IM 01C50E01 01EN 9th Edition...

Page 2: ...Transceiver 2 2 2 6 Insulation Resistance Test and Withstand Voltage Test 2 3 2 7 Installation of an Explosion Protected Instrument 2 3 2 7 1 FM Approval 2 4 2 7 2 CSA Certification 2 5 2 7 3 ATEX Cer...

Page 3: ...2 6 5 Shutting Down the Transmitter 6 4 7 Setting Parameters 7 1 7 1 Environment for parameter setting 7 1 7 2 Preparing Software 7 1 7 2 1 Softwares for the Field Wireless Configuration Tool and the...

Page 4: ...placing the RF Assembly 8 3 8 4 3 Replacing the CPU Assembly 8 4 8 4 4 Replacing the Battery Pack 8 4 8 4 5 Replacing the Batteries 8 5 8 4 6 Handling Batteries 8 5 8 5 Troubleshooting 8 6 8 5 1 Basic...

Page 5: ...the standard type under the specified model number break down and do not cover custom made instruments When products whose suffix code or optional codes contain code Z and an exclusive document is att...

Page 6: ...sing All installation shall comply with local installation requirements and the local electrical code b Wiring The instrument must be installed by an engineer or technician who has an expert knowledge...

Page 7: ...ser at the time of purchase Problems occurring during the warranty period shall basically be repaired free of charge If any problems are experienced with this instrument the customer should contact th...

Page 8: ...1 Introduction 1 4 IM 01C50E01 01EN 1 4 ATEX Documentation This is only applicable to the countries in European Union GB DK I E NL SF P F D S LT LV PL EST SLO H BG RO M CZ SK GR...

Page 9: ...llution Caused by the Product This is an explanation for the product based on Control of Pollution caused by Electronic Information Products in the People s Republic of China RoHS Pb Hg Cd Cr VI PBB P...

Page 10: ...in Chapter 10 is in compliance with the specifications written on the order sheet Refer to USER S MANUAL Made in Japan TOKYO 180 8750 JAPAN MODEL SUFFIX SUPPLY OUTPUT mA DC V DC STYLE CAL RNG NO F0202...

Page 11: ...e to not to expose the instrument to extreme temperatures or temperature fluctuations If the instrument is exposed to radiation heat a thermal protection system and appropriate ventilation is recommen...

Page 12: ...ument in Deep Sleep mode to conserve the batteries For details on how to switch to Deep Sleep mode refer to subsection 7 3 14 Switching to Deep the Sleep Mode Withstand voltage test procedure 1 Remove...

Page 13: ...rnal Capacitance Ca 22uF Maximum External Inductance La 8 1mH The above parameters apply when one of the two conditions below is given the total Li of the external circuit excluding the cable is 1 of...

Page 14: ...ups A B C D Class II Division2 Groups F G Class III Division1 Enclosure IP66 IP67 and Type 4X Temperature Code T4 Ambient Temperature 50 to 70 C Note 2 Output Parameters Sensor Circuit Terminals 1 to...

Page 15: ...cable is 1 of the Lo value and the total Ci of the external circuit excluding the cable is 1 of the Co value The reduced capacitance of the external circuit including cable shall not be greater than 1...

Page 16: ...57 032 The year 2010 2 180 8750 is a zip code which represents the following address 2 9 32 Nakacho Musashino shi Tokyo Japan 3 The identification number of Notified Body 2 7 4 IECEx Certification Cau...

Page 17: ...nical sparking when access to the instrument and peripheral devices in a hazardous location 2 8 EMC Conformity Standards EN61326 1 Class A Table 2 For use in industrial locations EN61326 2 3 CAUTION T...

Page 18: ...y with the limits for a Class A digital device pursuant to part 15 of he FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operate...

Page 19: ...e d en compromettre le fonctionnement Conform ment la r glementation d Industrie Canada le pr sent metteur radio peut fonctionner avec une antenne d un type et d un gain maximal ou inf rieur approuv p...

Page 20: ...H L E D Antenna Note 1 Set the switch as shown in the figure above to set the write protection The hardware write protection switch is set to E side writable Note 2 When the switch is D side write pr...

Page 21: ...eless devices needs to be set beforehand Refer to subsection 6 4 Connecting to the Field Wireless Network IMPORTANT When performing on site pipe fitting work that involves welding use care to prevent...

Page 22: ...ansmitter fastening bolt When using a vertical pipe mounting bracket Wall Mounting Note Wall mounting bolts are user supplied Figure 4 1 Transmitter Mounting 4 3 Changing the Direction of Integral Ind...

Page 23: ...dure below 1 Loosen the two mounting screws at the bottom of the antenna by using a 2 5 mm Allen wrench see Figure 4 2 The screws might come off and be lost if loosened too much loosen the screws by a...

Page 24: ...compensating cables for IEC584 3 thermocouples must be used When a resistance temperature sensor RTD is used as the temperature sensor 2 core 3 core 4 core cable must be used refer to resistance therm...

Page 25: ...connection part The unscrewed cap should be stored in order to replace it immediately after the antenna or antenna cables are removed CAUTION To maintain the ultimate conditions of radio frequency si...

Page 26: ...enna Mount the external antenna at the proper location according to the wireless environment described in 2 4 Selecting the Installation Location The mounting to the pipe such as 50 mm 2 inch pipe nee...

Page 27: ...um bending radius while checking the wiring position should be more than 200 mm 2 When using two extension cables the provided arrester should be inserted between these cables 3 Before the wiring work...

Page 28: ...ension cable 2 Antenna extension cable 1 Arrester Figure 5 8 Connection of the Arrester and Antenna Extension Cable F0509 ai Transmitter side Grounding cable Antenna side Protect by self bonding tape...

Page 29: ...5 Wiring 5 6 IM 01C50E01 01EN CAUTION Grounding is required for safe operation The temperature sensor cable sheild should be connected to grounding terminal inside of the housing...

Page 30: ...nfiguration tool confirm that transmitter is operation properly Check parameter values or change the setpoints as necessary If the transmitter is equipped with an integral indicator its indication can...

Page 31: ...e installation the wiring the network connection and the action of the transmitter are correct before starting operation IMPORTANT Close the terminal box cover and the amplifier cover Screw each cover...

Page 32: ...he Network ID set by provisioning work 2 Creating a provisioning information file The following provisioned information is stored in the provisioning information file Network ID Device tag EUI64 Join...

Page 33: ...ning to the Field Wireless Network this error will be cleared within one hour if battery has no failure 6 5 Shutting Down the Transmitter When shut down the transmitter remove the battery pack or set...

Page 34: ...ireless YTA are installed in the device configuration tool Refer to the following website for the latest information on CF DD and DeviceDTM http www yokogawa com CF Capabilities File DD Device Descrip...

Page 35: ...e voltage resistance AI1 AI2 Process Value and self diagnostic information UAPMO Diagnostic Status can be set output data Range Range corresponding for 0 to 100 signal is set with actual input applied...

Page 36: ...agnostic Switch Diagnostic Configuration Diagnostics Version Revision CTS Version ITS Version Identification Number Identification APP Download Configuration Others COMM_ENDPOINT COMM_CONTRACT PUB_ITE...

Page 37: ...Configuration Block Mode Mode Target Mode Actual Mode Permitted Mode Normal Scale Scale EU at 100 Scale EU at 0 Scale Units Index Scale Decimal Sensor Serial Number Sensor Range Cal Point Lo Hi Cal P...

Page 38: ...uration Version Revision CTS Version ITS Version Identification Number Identification Other Faults Alert Faults Non compliance Alert Faults Process Influence Alert Simulation Active Alert Soft Update...

Page 39: ...ction External Reference Junction Value Process Value Type Burn Out Type Configuration Sensor Serial Number Sensor Range Cal Point Lo Hi Cal Point Clear Reference Junction Unit Others Mode Target Mode...

Page 40: ...keeps the cycle repeatedly Not selecting this parameter turns the LCD off 2 On Off of continuous display mode When Enable is set to LCD Mode and zero is set to LCD Intermittent Time the LCD displays c...

Page 41: ...UCER block Power Saving Mode Off Disable On Enable 7 3 7 Unit The unit for the process value is set at the factory The specified unit of the input sensors set C if not specified When the unit of the t...

Page 42: ...re connections for the parameters Refer to Figure 7 2 Thermocouple and DC voltage TC mV Resistance thermometer RTD and resistance 2 wire type 1 input 2 input 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 B...

Page 43: ...ction Select the CJC function To calibrate voltage for the thermocouple input set the cold junction temperature to No Reference 0 Procedure to call up external temperature Compensation parameter Exter...

Page 44: ...et the Target parameter to O S b Setting the update period CO block Data publication period Set the data publication period parameter to 1 second The computation period in the transmitter will also be...

Page 45: ...any other infrared signals NOTE This procedure to switch to deep sleep mode can only be use for wireless communication Transmitter becomes the stop state after setting deep sleep mode and cannot reply...

Page 46: ...O Bit22 Environmental conditions out of device specification O Bit21 Fault prediction Maintenance required M Bit20 Power is critical low maintenance need short term M Bit19 Power is low maintenance ne...

Page 47: ...osis of Field Devices In Diagnostic Configuration setting select one from the followings F Failure status C Function check status O Out of specification status or M Maintenance required status 7 4 2 A...

Page 48: ...her limit scale out SENSOR1 TEMP LO Sensor 1 temperature lower limit scale out SENSOR2 TEMP HI Sensor 2 temperature higher limit scale out SENSOR2 TEMP LO Sensor 2 temperature lower limit scale out AM...

Page 49: ...e below to check instrument operation and accuracy during periodic maintenance or troubleshooting 1 Insert the battery pack and then perform provisioning to have the transmitter join the Field Wireles...

Page 50: ...an and use the obtained resistance as the input value then deliver it to the temperature transmitter by means of a variable resistor Check the output value for that input value Apply a specified input...

Page 51: ...tenna 2 Align both the RF assembly and CPU assembly connectors and engage them 3 Tighten the two stud bolts 4 Mount the Integral indicator refer to subsection 8 4 1 5 Replace the cover Table 8 2 Tools...

Page 52: ...mbly and the printed circuit assembly fixed in bottom of the amplifier case 2 Connect the power cable to the CPU assembly NOTE Insert the cable in the connector firmly Make certain that the cables do...

Page 53: ...der normal conditions the battery materials are self contained and are not reactive as long as the batteries and the pack integrity are maintained Care should be taken to prevent thermal electrical or...

Page 54: ...ol NOTE The symbol see above which is marked on the batteries means they shall be sorted out and collected as ordained in ANNEXII in DIRECTIVE 2006 66 EC Procedure to remove the batteries safely Refer...

Page 55: ...output signal is delivered Process variable changes but the output signal remains unchanged The assessed value of the process variable and the output are not coincident Refer to our service personnel...

Page 56: ...s and Countermeasures Table 8 4 Error Message Summary Integral indicator Factory NAMUR category Bit Diagnostic Status Diagnostic Status Detail Cause Release recovery conditions except restart Output O...

Page 57: ...R1 TEMP LO The temperature of sensor 1 is lower than the temperature specified in the Sensor Range parameter Recovers when the temperature rises within the range Normal action Check the sensor type se...

Page 58: ...ODE AI2 block is O S mode Recovers when the mode target of AI1 block is other than O S Hold Check the AI2 block setting AL 64 AI1 SIM Bit 17 Simulation is active AI1 SIMULATE MODE Simulate Switch of t...

Page 59: ...e 0 Disable default The following table shows the relationship between the hardware write protection and software write protection Enable hardware write protect Hardware write protect Software write p...

Page 60: ...ty for Power Critical low Alert can be set 1 On Off setting 0 FALSE 255 TRUE 2 Alert report priority 0 to 15 1 TRUE 2 15 W 116 Fault prediction Alert The On Off or priority for Fault prediction Alert...

Page 61: ...ate R 5 MAX_BLOCK_ SIZE Maximum block size This value is smaller than the maximum data size of APDU R 14 LAST_BLOCK_ DOWNLOADED Indicates the last downloaded block number 0 means that no block has bee...

Page 62: ...sed SI system Other Specify when ordering R 9 Special Cmd Special function parameter 0 Initial value at the time of reading None 1 Squawk mode 2 Deep sleep mode To start from the deep sleep mode eithe...

Page 63: ...0 IEC751 Pt200 IEC751 Pt500 IEC751 Type B IEC584 Type E IEC584 Type J IEC584 Type K IEC584 Type N IEC584 Type R IEC584 Type T IEC584 mV and Ohm W 52 Bias Adds the BIAS temperature value to the tempera...

Page 64: ...e Type Selects data to output to PV Value 0 value after the scaling process is performed 1 Actual target value after the filter process is performed 0 W 107 Reference Junction Unit Sets the unit for R...

Page 65: ...scale out Bit22 O Bit28 SENSOR2 TEMP LO Sensor 2 temperature lower limit scale out Bit22 O Bit27 AMB TEMP HI Ambient temperature higher limit scale out Bit22 O Bit26 AMB TEMP LO Ambient temperature lo...

Page 66: ...wer Input Lead Wire Resistance for RTD Ohm 10 per wire or lower Power Supply Specifications Battery Use the dedicated battery pack Rated voltage 7 2 V Rated capacity 19 Ah Ambient Temperature Limits 4...

Page 67: ...nstallation category I Anticipated transient overvoltage 330 V Pollution degree 2 Indoor Outdoor use Regulation Conformity of the Wireless Module FCC Approval IC Approval Degrees of Protection IP66 IP...

Page 68: ...cts of ambient temperature Sensor Type Temperature Effects per 1 0 C Change in Ambient Temperature Measurement Range T C B 0 2 C 0 066 of t 100 100 C t 300 C 0 07 C 0 0057 of t 300 300 C t 1000 C 0 03...

Page 69: ...cal connections with a SUS316 bilnd plug M20 female two electrical connections with a SUS316 bilnd plug Integral Indicator D with digital indicator Mounting Bracket B D J K N 304 SST stainless steel 2...

Page 70: ...teries 2 F9915NR Lithium thionyl chloride batteries 2 pieces Battery case F9915NK 3 Battery case only Remote antenna cable F9915KU 3 m with mounting bracket F9915KV 13 m 3 m 10 m with arrester and mou...

Page 71: ...ue is 187 mm 7 36 inch In this case the figure is shown as A A 1 F1001 ai For electrical connection code 5 9 A and D 76 2 99 6 0 24 2 inch vertical pipe mounting Amplifier housing code 8 Unit mm appro...

Page 72: ...put Wiring T C or DC milivolts three wire RTD or ohm T C and three wire RTD or ohm two wire RTD or ohm T C or DC milivolts two wire RTD or ohm three wire RTD or ohm four wire RTD Dual input F1005 ai 1...

Page 73: ...ttery case part number of F9915NK 5th Aug 2012 Release of amplifier housing code 8 and 9 6th June 2013 Release of CSA ATEX IECEx intrinsic safe for amplifier housing code 8 and 9 7th Jan 2014 Release...

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