Yamaha YZF-R1, Service Manual

Page: 281 / 808

5
ENGINE
LUBRICATION SYSTEM CHART AND DIAGRAMS ...................................... 5-1
ENGINE OIL LUBRICATION CHART ....................................................... 5-1
LUBRICATION DIAGRAMS ...................................................................... 5-2
ENGINE INSPECTION .................................................................................... 5-9
MEASURE THE COMPRESSION PRESSURE........................................ 5-9
ENGINE REMOVAL ...................................................................................... 5-11
REMOVING THE ENGINE ...................................................................... 5-16
INSTALLING THE ENGINE..................................................................... 5-16
INSTALLING THE EXHAUST PIPE AND MUFFLER.............................. 5-17
CAMSHAFTS ................................................................................................. 5-18
REMOVING THE CAMSHAFTS.............................................................. 5-24
REMOVING THE ROCKER ARMS AND ROCKER ARM SHAFTS ........ 5-24
CHECKING THE CAMSHAFTS .............................................................. 5-24
CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS ........ 5-26
CHECKING THE TIMING CHAIN AND CAMSHAFT SPROCKET ......... 5-26
CHECKING THE TIMING CHAIN GUIDES............................................. 5-26
CHECKING THE TIMING CHAIN TENSIONER...................................... 5-27
ASSEMBLING THE TIMING CHAIN COVER ......................................... 5-27
INSTALLING THE ROCKER ARMS AND ROCKER ARM SHAFTS ...... 5-27
INSTALLING THE TIMING CHAIN COVER ............................................ 5-28
INSTALLING THE CAMSHAFTS ............................................................ 5-29
CYLINDER HEAD .......................................................................................... 5-33
REMOVING THE CYLINDER HEAD....................................................... 5-34
CHECKING THE CYLINDER HEAD ....................................................... 5-34
INSTALLING THE CYLINDER HEAD ..................................................... 5-34
VALVES AND VALVE SPRINGS .................................................................. 5-36
REMOVING THE VALVES...................................................................... 5-38
CHECKING THE VALVES AND VALVE GUIDES .................................. 5-38
CHECKING THE VALVE SEATS ............................................................ 5-40
CHECKING THE VALVE SPRINGS........................................................ 5-42
CHECKING THE VALVE SPRING SEAT................................................ 5-42
INSTALLING THE VALVES .................................................................... 5-42
GENERATOR ................................................................................................ 5-44
REMOVING THE GENERATOR ............................................................. 5-46
INSTALLING THE GENERATOR............................................................ 5-46
STARTER CLUTCH ...................................................................................... 5-48
REMOVING THE STARTER CLUTCH ................................................... 5-49
CHECKING THE STARTER CLUTCH .................................................... 5-49
INSTALLING THE STARTER CLUTCH .................................................. 5-49