FRONT CONSTANT VELOCITY SHAFT ASSEMBLIES, DIFFEREN-
TIAL ASSEMBLY AND FRONT DRIVE SHAFT
8-9
EAS29930
DISASSEMBLING THE FRONT CONSTANT
VELOCITY SHAFT ASSEMBLIES
The following procedure applies to both of the
front constant velocity shaft assemblies.
1. Remove:
• Boot bands
• Clip “1”
• Double offset joint “2”
• Circlip “3”
• Ball bearing “4”
• Dust boot “5”
TIP
Before removing the clip, slide the dust boot
away from the double offset joint.
2. Remove:
• Boot band “1”
Use the boot band installation tool “2”.
3. Remove:
• Dust boot
• Constant velocity joint
• Clip
TIP
Secure the constant velocity shaft in a vise, and
then remove the constant velocity joint using
hammers.
EAS29960
CHECKING THE FRONT CONSTANT
VELOCITY SHAFT ASSEMBLIES
The following procedure applies to both of the
front constant velocity shaft assemblies.
1. Check:
• Double offset joint splines
• Constant velocity joint splines
• Constant velocity shaft splines
Wear/damage
→
Replace.
2. Check:
• Dust boots
Cracks/damage
→
Replace.
NOTICE
ECA28P1042
Always use new boot bands.
3. Check:
• Balls and ball races
• Inner surface of double offset joint
Pitting/wear/damage
→
Replace.
A. Differential side
Boots band installation tool
90890-01526
YM-01526
5
1
2
A
4
3
A
B. Wheel side
B. Wheel side
1
2
B
B
Summary of Contents for Grizzly550
Page 1: ......
Page 4: ......
Page 6: ......
Page 11: ...FEATURES 1 4 techsparkstudio com ...
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 techsparkstudio com ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 ...
Page 60: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 8 7 6 5 4 ...
Page 68: ...CABLE ROUTING 2 39 A A B B C C A A B B C C A C D E E F B 1 1 2 2 3 3 3 4 5 5 6 6 7 8 ...
Page 74: ...CABLE ROUTING 2 45 A C D B B B B E E B B E E C D A 1 2 2 2 3 3 A B B C C D E E F 4 4 4 ...
Page 76: ...CABLE ROUTING 2 47 ...
Page 79: ...techsparkstudio com ...
Page 116: ...ELECTRICAL SYSTEM 3 37 ...
Page 119: ...techsparkstudio com ...
Page 136: ...FRONT WHEELS 4 17 ...
Page 188: ...REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES 4 69 7 6 7 6 4 3 5 2 8 8 1 ...
Page 230: ...AC MAGNETO AND STARTER CLUTCH 5 39 1 ...
Page 246: ...PRIMARY AND SECONDARY SHEAVES 5 55 ...
Page 292: ...WATER PUMP 6 11 ...
Page 302: ...THROTTLE BODY 7 9 ...
Page 334: ...REAR CONSTANT VELOCITY SHAFT ASSEMBLIES FINAL DRIVE ASSEMBLY AND REAR DRIVE SHAFT 8 31 ...
Page 337: ...techsparkstudio com ...
Page 351: ...CHARGING SYSTEM 9 14 techsparkstudio com ...
Page 355: ...LIGHTING SYSTEM 9 18 techsparkstudio com ...
Page 363: ...SIGNALING SYSTEM 9 26 techsparkstudio com ...
Page 391: ...FUEL INJECTION SYSTEM 9 54 techsparkstudio com ...
Page 395: ...FUEL PUMP SYSTEM 9 58 techsparkstudio com ...
Page 411: ...EPS ELECTRIC POWER STEERING SYSTEM for YFM5FGP YFM7FGP 9 74 techsparkstudio com ...
Page 414: ...ELECTRICAL COMPONENTS 9 77 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...
Page 436: ...ELECTRICAL COMPONENTS 9 99 ...