CABLE ROUTING
2-34
1. Front brake light switch lead
2. On-command four-wheel-drive motor switch and
differential gear lock switch lead
3. Front brake hose
4. Throttle cable
5. Rear brake cable
6. Shift control cable
7. Rear brake hose
8. Left handlebar switch lead
9. Rear brake light switch lead
10. Differential case breather hose
11. Radiator fan motor breather hose
12. EPS motor breather hose (YFM5FGP/YFM7FGP
only)
13. Radiator fan motor lead
14. Meter assembly lead
15. EPS control unit lead (YFM5FGP/YFM7FGP only)
16. Final drive case breather hose
A. Pass the front brake hose and throttle cable
through the guide on the handlebar cover.
B. Pass the rear brake cable, shift control cable, and
rear brake hose through the guide on the
handlebar cover.
C. Route the rear brake cable, shift control cable, and
rear brake hose in front of the left handlebar switch
lead and rear brake light switch lead.
D. Pass the rear brake hose and throttle cable
through the guide, making sure to route the cable
behind the hose.
E. Pass the rear brake cable and shift control cable
through the guide.
F. Pass the front brake hose through the guide.
G. Route the throttle cable behind the rear brake
cable and shift control cable.
H. Route the front brake light switch lead, on-
command four-wheel-drive motor switch and
differential gear lock switch lead, left handlebar
switch lead, and rear brake light switch lead over
the throttle cable, rear brake cable, and shift
control cable, then to the front of where the cables
cross.
I.
Fasten the left handlebar switch lead and rear
brake light switch lead with the plastic bands at the
bends in the handlebar, making sure to route the
leads under the handlebar and to face the ends of
the bands forward.
J. Pass the differential case breather hose through
the guide on the meter bracket.
K. Pass the radiator fan motor breather hose through
the guide on the meter bracket.
L. Pass the EPS motor breather hose through the
guide on the meter bracket. (YFM5FGP/YFM7FGP
only)
M. Route the radiator fan motor breather hose and
differential case breather hose in front of the frame.
N. Fasten the differential case breather hose to the
frame with the plastic band, making sure to face
the end of the band inward.
O. Route the differential case breather hose to the
inside of the frame.
P. To differential assembly
Q. Fasten the meter assembly lead and EPS control
unit lead (YFM5FGP/YFM7FGP only) with a plastic
locking tie. Be sure to fasten the plastic locking tie
around the protective sleeves of the leads, not the
leads themselves.
R. Pass the final drive case breather hose through the
guide on the meter bracket.
S. Fasten the front brake light switch lead, on-
command four-wheel-drive motor switch and
differential gear lock switch lead, left handlebar
switch lead, and rear brake light switch lead with a
plastic locking tie. Be sure to fasten the plastic
locking tie above the couplers and fasten it around
the protective sleeves of the leads, not the leads
themselves.
T. 20
–
50 mm (0.79
–
1.97 in)
U. Fasten the front brake light switch lead and on-
command four-wheel-drive motor switch and
differential gear lock switch lead with the plastic
bands at the bends in the handlebar, making sure
to route the leads under the handlebar and to face
the ends of the bands forward.
techsparkstudio.com
Summary of Contents for Grizzly550
Page 1: ......
Page 4: ......
Page 6: ......
Page 11: ...FEATURES 1 4 techsparkstudio com ...
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 techsparkstudio com ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 ...
Page 60: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 8 7 6 5 4 ...
Page 68: ...CABLE ROUTING 2 39 A A B B C C A A B B C C A C D E E F B 1 1 2 2 3 3 3 4 5 5 6 6 7 8 ...
Page 74: ...CABLE ROUTING 2 45 A C D B B B B E E B B E E C D A 1 2 2 2 3 3 A B B C C D E E F 4 4 4 ...
Page 76: ...CABLE ROUTING 2 47 ...
Page 79: ...techsparkstudio com ...
Page 116: ...ELECTRICAL SYSTEM 3 37 ...
Page 119: ...techsparkstudio com ...
Page 136: ...FRONT WHEELS 4 17 ...
Page 188: ...REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES 4 69 7 6 7 6 4 3 5 2 8 8 1 ...
Page 230: ...AC MAGNETO AND STARTER CLUTCH 5 39 1 ...
Page 246: ...PRIMARY AND SECONDARY SHEAVES 5 55 ...
Page 292: ...WATER PUMP 6 11 ...
Page 302: ...THROTTLE BODY 7 9 ...
Page 334: ...REAR CONSTANT VELOCITY SHAFT ASSEMBLIES FINAL DRIVE ASSEMBLY AND REAR DRIVE SHAFT 8 31 ...
Page 337: ...techsparkstudio com ...
Page 351: ...CHARGING SYSTEM 9 14 techsparkstudio com ...
Page 355: ...LIGHTING SYSTEM 9 18 techsparkstudio com ...
Page 363: ...SIGNALING SYSTEM 9 26 techsparkstudio com ...
Page 391: ...FUEL INJECTION SYSTEM 9 54 techsparkstudio com ...
Page 395: ...FUEL PUMP SYSTEM 9 58 techsparkstudio com ...
Page 411: ...EPS ELECTRIC POWER STEERING SYSTEM for YFM5FGP YFM7FGP 9 74 techsparkstudio com ...
Page 414: ...ELECTRICAL COMPONENTS 9 77 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...
Page 436: ...ELECTRICAL COMPONENTS 9 99 ...