REAR BRAKE
4-41
NOTICE
ECA28P1014
When installing the brake hose onto the
brake caliper, make sure the brake pipe
touches the projection “a” on the brake cali-
per.
2. Fill:
• Brake master cylinder reservoir
(with the specified amount of the recom-
mended brake fluid)
WARNING
EWA13090
• Use only the designated brake fluid. Other
brake fluids may cause the rubber seals to
deteriorate, causing leakage and poor
brake performance.
• Refill with the same type of brake fluid that
is already in the system. Mixing brake fluids
may result in a harmful chemical reaction,
leading to poor brake performance.
• When refilling, be careful that water does
not enter the brake fluid reservoir. Water
will significantly lower the boiling point of
the brake fluid and could cause vapor lock.
NOTICE
ECA13540
Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean up
any spilt brake fluid immediately.
3. Bleed:
• Brake system
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM” on page 3-23.
4. Check:
• Brake fluid level
Below the minimum level mark
→
Add the
recommended brake fluid to the proper level.
Refer to “CHECKING THE BRAKE FLUID
LEVEL” on page 3-21.
5. Check:
• Brake lever and pedal operation
Soft or spongy feeling
→
Bleed the brake sys-
tem.
Refer to “BLEEDING THE HYDRAULIC
BRAKE SYSTEM” on page 3-23.
EAS22710
CHECKING THE REAR BRAKE MASTER
CYLINDER
1. Check:
• Brake master cylinder
Damage/scratches/wear
→
Replace.
• Brake fluid delivery passages
(brake master cylinder body)
Obstruction
→
Blow out with compressed air.
2. Check:
• Brake master cylinder kit
Damage/scratches/wear
→
Replace.
3. Check:
• Brake master cylinder reservoir
Cracks/damage
→
Replace.
• Brake master cylinder reservoir diaphragm
Cracks/damage
→
Replace.
4. Check:
• Brake hoses
Cracks/damage/wear
→
Replace.
EAS22730
ASSEMBLING THE REAR BRAKE MASTER
CYLINDER
WARNING
EWA28P1008
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake com-
ponents.
• Whenever a master cylinder is disassem-
bled, replace the brake master cylinder kit.
EAS22750
INSTALLING THE REAR BRAKE MASTER
CYLINDER
1. Install:
• Brake master cylinder “1”
• Brake master cylinder holder “2”
Recommended fluid
DOT 4
1
a
1
4
2
3
New
Recommended fluid
DOT 4
T
R
.
.
Brake master cylinder holder bolt
7 Nm (0.7 m·kg, 5.1 ft·lb)
Summary of Contents for Grizzly550
Page 1: ......
Page 4: ......
Page 6: ......
Page 11: ...FEATURES 1 4 techsparkstudio com ...
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 techsparkstudio com ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 ...
Page 60: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 8 7 6 5 4 ...
Page 68: ...CABLE ROUTING 2 39 A A B B C C A A B B C C A C D E E F B 1 1 2 2 3 3 3 4 5 5 6 6 7 8 ...
Page 74: ...CABLE ROUTING 2 45 A C D B B B B E E B B E E C D A 1 2 2 2 3 3 A B B C C D E E F 4 4 4 ...
Page 76: ...CABLE ROUTING 2 47 ...
Page 79: ...techsparkstudio com ...
Page 116: ...ELECTRICAL SYSTEM 3 37 ...
Page 119: ...techsparkstudio com ...
Page 136: ...FRONT WHEELS 4 17 ...
Page 188: ...REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES 4 69 7 6 7 6 4 3 5 2 8 8 1 ...
Page 230: ...AC MAGNETO AND STARTER CLUTCH 5 39 1 ...
Page 246: ...PRIMARY AND SECONDARY SHEAVES 5 55 ...
Page 292: ...WATER PUMP 6 11 ...
Page 302: ...THROTTLE BODY 7 9 ...
Page 334: ...REAR CONSTANT VELOCITY SHAFT ASSEMBLIES FINAL DRIVE ASSEMBLY AND REAR DRIVE SHAFT 8 31 ...
Page 337: ...techsparkstudio com ...
Page 351: ...CHARGING SYSTEM 9 14 techsparkstudio com ...
Page 355: ...LIGHTING SYSTEM 9 18 techsparkstudio com ...
Page 363: ...SIGNALING SYSTEM 9 26 techsparkstudio com ...
Page 391: ...FUEL INJECTION SYSTEM 9 54 techsparkstudio com ...
Page 395: ...FUEL PUMP SYSTEM 9 58 techsparkstudio com ...
Page 411: ...EPS ELECTRIC POWER STEERING SYSTEM for YFM5FGP YFM7FGP 9 74 techsparkstudio com ...
Page 414: ...ELECTRICAL COMPONENTS 9 77 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...
Page 436: ...ELECTRICAL COMPONENTS 9 99 ...