REAR CONSTANT VELOCITY SHAFT ASSEMBLIES, FINAL
DRIVE ASSEMBLY AND REAR DRIVE SHAFT
8-29
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Place four pieces of Plastigauge® between
the originally fitted wheel gear shim(s) and
the wheel gear.
b. Install the wheel gear and tighten the bolts to
specification.
TIP
Do not turn the drive pinion gear, wheel gear, or
driven pinion gear when measuring the clear-
ance with Plastigauge®.
c. Remove the wheel gear.
d. Measure the thrust clearance. Calculate the
width of the flattened Plastigauge® “1”.
e. If out of specification, remove the originally fit-
ted shim(s), and then select the correct
shim(s).
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
2. Select:
• Wheel gear shim(s)
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Select suitable wheel gear shims using the
following chart.
TIP
Measure the thickness of the originally fitted
shim(s), and then calculate the required new
shim thickness to bring the wheel gear thrust
clearance within the specified limits.
b. Repeat the measurement steps until the
wheel gear thrust clearance is within the
specified limits.
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
EAS30170
MEASURING THE FINAL GEAR BACKLASH
1. Secure the final drive case in a vise or anoth-
er supporting device.
2. Remove:
• Drain plug
• Gasket
3. Install:
• Ring gear fix bolt (M14) “1”
(into the drain plug hole)
NOTICE
ECA16250
Finger tighten the bolt until it holds the ring
gear. Otherwise, the ring gear will be dam-
aged.
4. Attach:
• Final gear backlash band “2”
• Dial gauge “3”
T
R
.
.
Final gear case cover bolt
23 Nm (2.3 m·kg, 17 ft·lb)
Wheel gear thrust clearance
0.03–0.07 mm (0.0012–0.0028 in)
D
1
Wheel gear shims
Thickness (mm)
0.25 0.30 0.35 0.40 0.45 0.50
Ring gear fix bolt (M14)
90890-01524
YM-01524
Final gear backlash band
90890-01511
Middle drive gear lash tool
YM-01230
Summary of Contents for Grizzly550
Page 1: ......
Page 4: ......
Page 6: ......
Page 11: ...FEATURES 1 4 techsparkstudio com ...
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 techsparkstudio com ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 ...
Page 60: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 8 7 6 5 4 ...
Page 68: ...CABLE ROUTING 2 39 A A B B C C A A B B C C A C D E E F B 1 1 2 2 3 3 3 4 5 5 6 6 7 8 ...
Page 74: ...CABLE ROUTING 2 45 A C D B B B B E E B B E E C D A 1 2 2 2 3 3 A B B C C D E E F 4 4 4 ...
Page 76: ...CABLE ROUTING 2 47 ...
Page 79: ...techsparkstudio com ...
Page 116: ...ELECTRICAL SYSTEM 3 37 ...
Page 119: ...techsparkstudio com ...
Page 136: ...FRONT WHEELS 4 17 ...
Page 188: ...REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES 4 69 7 6 7 6 4 3 5 2 8 8 1 ...
Page 230: ...AC MAGNETO AND STARTER CLUTCH 5 39 1 ...
Page 246: ...PRIMARY AND SECONDARY SHEAVES 5 55 ...
Page 292: ...WATER PUMP 6 11 ...
Page 302: ...THROTTLE BODY 7 9 ...
Page 334: ...REAR CONSTANT VELOCITY SHAFT ASSEMBLIES FINAL DRIVE ASSEMBLY AND REAR DRIVE SHAFT 8 31 ...
Page 337: ...techsparkstudio com ...
Page 351: ...CHARGING SYSTEM 9 14 techsparkstudio com ...
Page 355: ...LIGHTING SYSTEM 9 18 techsparkstudio com ...
Page 363: ...SIGNALING SYSTEM 9 26 techsparkstudio com ...
Page 391: ...FUEL INJECTION SYSTEM 9 54 techsparkstudio com ...
Page 395: ...FUEL PUMP SYSTEM 9 58 techsparkstudio com ...
Page 411: ...EPS ELECTRIC POWER STEERING SYSTEM for YFM5FGP YFM7FGP 9 74 techsparkstudio com ...
Page 414: ...ELECTRICAL COMPONENTS 9 77 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...
Page 436: ...ELECTRICAL COMPONENTS 9 99 ...