REAR BRAKE
4-40
b. Remove the brake caliper dust seal and
brake caliper piston seal.
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EAS22640
CHECKING THE REAR BRAKE CALIPERS
The following procedure applies to both of the
brake calipers.
1. Check:
• Brake caliper piston “1”
Rust/scratches/wear
→
Replace the brake
caliper piston.
• Brake caliper cylinder “2”
Scratches/wear
→
Replace the brake caliper
assembly.
• Brake caliper body “3”
Cracks/damage
→
Replace the brake caliper
assembly.
• Brake fluid delivery passages
(brake caliper body)
Obstruction
→
Blow out with compressed air.
WARNING
EWA28P1002
Whenever a brake caliper is disassembled,
replace the brake caliper piston seals and
dust seals.
EAS22650
ASSEMBLING THE REAR BRAKE CALIPERS
The following procedure applies to both of the
brake calipers.
WARNING
EWA28P1003
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake com-
ponents as they will cause the piston seals
to swell and distort.
• Whenever a brake caliper is disassembled,
replace the brake caliper piston seal and
dust seal.
EAS22670
INSTALLING THE REAR BRAKE CALIPERS
The following procedure applies to both of the
brake calipers.
1. Install:
• Brake caliper assembly
• Brake caliper bolts “1”
• Brake hose “2”
• Copper washers “3”
• Brake hose union bolt “4”
WARNING
EWA13530
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to “CABLE
ROUTING” on page 2-33.
Recommended brake component replace-
ment schedule
Brake pads
If necessary
Piston seals, dust
seals
Every two years
Brake hoses
Every four years
Brake fluid
Every two years and
whenever the brake
is disassembled
a
Recommended fluid
DOT 4
T
R
.
.
Brake caliper bolt
30 Nm (3.0 m·kg, 22 ft·lb)
Brake hose union bolt
27 Nm (2.7 m·kg, 19 ft·lb)
1
2
3
New
techsparkstudio.com
Summary of Contents for Grizzly550
Page 1: ......
Page 4: ......
Page 6: ......
Page 11: ...FEATURES 1 4 techsparkstudio com ...
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 techsparkstudio com ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 ...
Page 60: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 8 7 6 5 4 ...
Page 68: ...CABLE ROUTING 2 39 A A B B C C A A B B C C A C D E E F B 1 1 2 2 3 3 3 4 5 5 6 6 7 8 ...
Page 74: ...CABLE ROUTING 2 45 A C D B B B B E E B B E E C D A 1 2 2 2 3 3 A B B C C D E E F 4 4 4 ...
Page 76: ...CABLE ROUTING 2 47 ...
Page 79: ...techsparkstudio com ...
Page 116: ...ELECTRICAL SYSTEM 3 37 ...
Page 119: ...techsparkstudio com ...
Page 136: ...FRONT WHEELS 4 17 ...
Page 188: ...REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES 4 69 7 6 7 6 4 3 5 2 8 8 1 ...
Page 230: ...AC MAGNETO AND STARTER CLUTCH 5 39 1 ...
Page 246: ...PRIMARY AND SECONDARY SHEAVES 5 55 ...
Page 292: ...WATER PUMP 6 11 ...
Page 302: ...THROTTLE BODY 7 9 ...
Page 334: ...REAR CONSTANT VELOCITY SHAFT ASSEMBLIES FINAL DRIVE ASSEMBLY AND REAR DRIVE SHAFT 8 31 ...
Page 337: ...techsparkstudio com ...
Page 351: ...CHARGING SYSTEM 9 14 techsparkstudio com ...
Page 355: ...LIGHTING SYSTEM 9 18 techsparkstudio com ...
Page 363: ...SIGNALING SYSTEM 9 26 techsparkstudio com ...
Page 391: ...FUEL INJECTION SYSTEM 9 54 techsparkstudio com ...
Page 395: ...FUEL PUMP SYSTEM 9 58 techsparkstudio com ...
Page 411: ...EPS ELECTRIC POWER STEERING SYSTEM for YFM5FGP YFM7FGP 9 74 techsparkstudio com ...
Page 414: ...ELECTRICAL COMPONENTS 9 77 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...
Page 436: ...ELECTRICAL COMPONENTS 9 99 ...