TIE-RODS AND STEERING KNUCKLES
4-56
EAS29670
REMOVING THE STEERING KNUCKLES
The following procedure applies to both of the
steering knuckles.
1. Remove:
• Steering knuckle “1”
TIP
Use a general puller to separate the ball joints
“2” from the steering knuckle “1” or the front low-
er arm “3”.
EAS29680
CHECKING THE TIE-RODS
The following procedure applies to both of the
tie-rods.
1. Check:
• Tie-rod free play and movement
Free play
→
Replace the tie-rod end.
Rough movement
→
Replace the tie-rod end.
2. Check:
• Tie-rod
Bends/damage
→
Replace.
EAS29690
CHECKING THE STEERING KNUCKLES
AND FRONT WHEEL BEARINGS
The following procedure applies to both of the
steering knuckles and front wheel bearings.
1. Check:
• Steering knuckle
Damage/pitting
→
Replace.
2. Check:
• Front wheel bearing “1”
Rough movement/excessive free play
→
Re-
place.
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a. Clean the surface of the steering knuckle.
b. Remove the circlip “2”.
c. Drive out the bearing.
WARNING
EWA15040
Eye protection is recommended when using
striking tools.
d. Apply lithium-soap-based grease to the balls
of the new bearing.
e. Install the new bearing.
NOTICE
ECA16190
Do not strike the center race or balls of the
bearing. Contact should be made only with
the outer race.
f. Install a new circlip.
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EAS28P1030
CHECKING THE STEERING KNUCKLE BALL
JOINTS
The following procedure applies to both of the
steering knuckle ball joints.
1. Check:
• Ball joint (steering knuckle)
Damage/pitting
→
Replace the ball joint.
Free play
→
Replace the ball joint.
Rough movement
→
Replace the ball joint.
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a. Clean the surface of the steering knuckle.
b. Remove the circlip “1”, clip “2” and rubber
boot “3”.
1
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techsparkstudio.com
Summary of Contents for Grizzly550
Page 1: ......
Page 4: ......
Page 6: ......
Page 11: ...FEATURES 1 4 techsparkstudio com ...
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 techsparkstudio com ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 ...
Page 60: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 8 7 6 5 4 ...
Page 68: ...CABLE ROUTING 2 39 A A B B C C A A B B C C A C D E E F B 1 1 2 2 3 3 3 4 5 5 6 6 7 8 ...
Page 74: ...CABLE ROUTING 2 45 A C D B B B B E E B B E E C D A 1 2 2 2 3 3 A B B C C D E E F 4 4 4 ...
Page 76: ...CABLE ROUTING 2 47 ...
Page 79: ...techsparkstudio com ...
Page 116: ...ELECTRICAL SYSTEM 3 37 ...
Page 119: ...techsparkstudio com ...
Page 136: ...FRONT WHEELS 4 17 ...
Page 188: ...REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES 4 69 7 6 7 6 4 3 5 2 8 8 1 ...
Page 230: ...AC MAGNETO AND STARTER CLUTCH 5 39 1 ...
Page 246: ...PRIMARY AND SECONDARY SHEAVES 5 55 ...
Page 292: ...WATER PUMP 6 11 ...
Page 302: ...THROTTLE BODY 7 9 ...
Page 334: ...REAR CONSTANT VELOCITY SHAFT ASSEMBLIES FINAL DRIVE ASSEMBLY AND REAR DRIVE SHAFT 8 31 ...
Page 337: ...techsparkstudio com ...
Page 351: ...CHARGING SYSTEM 9 14 techsparkstudio com ...
Page 355: ...LIGHTING SYSTEM 9 18 techsparkstudio com ...
Page 363: ...SIGNALING SYSTEM 9 26 techsparkstudio com ...
Page 391: ...FUEL INJECTION SYSTEM 9 54 techsparkstudio com ...
Page 395: ...FUEL PUMP SYSTEM 9 58 techsparkstudio com ...
Page 411: ...EPS ELECTRIC POWER STEERING SYSTEM for YFM5FGP YFM7FGP 9 74 techsparkstudio com ...
Page 414: ...ELECTRICAL COMPONENTS 9 77 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...
Page 436: ...ELECTRICAL COMPONENTS 9 99 ...