PERIODIC MAINTENANCE
3-2
4
*
Brake hoses
• Check for cracks or other damage, and replace if
necessary.
√
√
√
√
• Replace.
Every 4 years
5
*
Rear brake hose pro-
tectors
• Check for wear, cracks or other damage, and replace
if necessary.
√
√
√
√
√
6
*
Wheels
• Check runout and for damage, and replace if neces-
sary.
√
√
√
√
7
*
Tires
• Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if nec-
essary.
√
√
√
√
8
*
Wheel hub bearings
• Check for looseness or damage, and replace if nec-
essary.
√
√
√
√
9
*
V-belt
• Check for wear, cracks or other damage, and replace
if necessary.
√
√
√
√
10
*
Chassis fasteners
• Make sure that all nuts, bolts, and screws are proper-
ly tightened.
√
√
√
√
√
11
*
Shock absorber as-
semblies
• Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√
√
√
12
*
Stabilizer bushes
• Check for cracks or other damage, and replace if
necessary.
√
√
√
13
*
Rear knuckle pivots
• Lubricate with lithium-soap-based grease.
√
√
√
14
*
Steering shaft
• Lubricate with lithium-soap-based grease.
√
√
√
15
*
Steering system
• Check operation and repair or replace if damaged.
• Check toe-in and adjust if necessary.
√
√
√
√
√
16
*
Engine mount
• Check for cracks or other damage, and replace if
necessary.
√
√
√
17
*
Axle boots
• Check for cracks or other damage, and replace if
necessary.
√
√
√
√
√
18
Engine oil
• Change.
• Check ATV for oil leakage, and correct if necessary.
√
√
√
√
19
Engine oil filter car-
tridge
• Replace.
√
√
√
20
Differential gear oil
• Change.
• Check ATV for oil leakage, and correct if necessary.
√
√
21
Final gear oil
• Change.
• Check ATV for oil leakage, and correct if necessary.
√
√
22
Cooling system
• Check coolant level and ATV for coolant leakage,
and correct if necessary.
√
√
√
√
√
• Replace coolant.
Every 2 years
23
*
Moving parts and ca-
bles
• Lubricate.
√
√
√
√
24
*
Drive select lever
safety system cable
• Check operation and adjust or replace if necessary.
√
√
√
25
*
Throttle lever hous-
ing and cable
• Check operation and correct if necessary.
• Check throttle cable free play and adjust if neces-
sary.
• Lubricate throttle lever housing and cable.
√
√
√
√
√
26
*
Front and rear brake
switches
• Check operation and correct if necessary.
√
√
√
√
√
27
*
Lights and switches
• Check operation and correct if necessary.
• Adjust headlight beams.
√
√
√
√
√
NO.
ITEM
CHECK OR MAINTENANCE
JOB
INITIAL
EVERY
Whichever
comes first
month
1
3
6
6
12
km (mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours
20
80
160
160
320
techsparkstudio.com
Summary of Contents for Grizzly550
Page 1: ......
Page 4: ......
Page 6: ......
Page 11: ...FEATURES 1 4 techsparkstudio com ...
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 techsparkstudio com ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 ...
Page 60: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 8 7 6 5 4 ...
Page 68: ...CABLE ROUTING 2 39 A A B B C C A A B B C C A C D E E F B 1 1 2 2 3 3 3 4 5 5 6 6 7 8 ...
Page 74: ...CABLE ROUTING 2 45 A C D B B B B E E B B E E C D A 1 2 2 2 3 3 A B B C C D E E F 4 4 4 ...
Page 76: ...CABLE ROUTING 2 47 ...
Page 79: ...techsparkstudio com ...
Page 116: ...ELECTRICAL SYSTEM 3 37 ...
Page 119: ...techsparkstudio com ...
Page 136: ...FRONT WHEELS 4 17 ...
Page 188: ...REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES 4 69 7 6 7 6 4 3 5 2 8 8 1 ...
Page 230: ...AC MAGNETO AND STARTER CLUTCH 5 39 1 ...
Page 246: ...PRIMARY AND SECONDARY SHEAVES 5 55 ...
Page 292: ...WATER PUMP 6 11 ...
Page 302: ...THROTTLE BODY 7 9 ...
Page 334: ...REAR CONSTANT VELOCITY SHAFT ASSEMBLIES FINAL DRIVE ASSEMBLY AND REAR DRIVE SHAFT 8 31 ...
Page 337: ...techsparkstudio com ...
Page 351: ...CHARGING SYSTEM 9 14 techsparkstudio com ...
Page 355: ...LIGHTING SYSTEM 9 18 techsparkstudio com ...
Page 363: ...SIGNALING SYSTEM 9 26 techsparkstudio com ...
Page 391: ...FUEL INJECTION SYSTEM 9 54 techsparkstudio com ...
Page 395: ...FUEL PUMP SYSTEM 9 58 techsparkstudio com ...
Page 411: ...EPS ELECTRIC POWER STEERING SYSTEM for YFM5FGP YFM7FGP 9 74 techsparkstudio com ...
Page 414: ...ELECTRICAL COMPONENTS 9 77 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...
Page 436: ...ELECTRICAL COMPONENTS 9 99 ...