AC MAGNETO AND STARTER CLUTCH
5-37
EAS28P1038
CHECKING THE STATOR COIL AND
CRANKSHAFT POSITION SENSOR
1. Check:
• Stator coil “1”
• Crankshaft position sensor “2”
Damage
→
Replace the crankshaft position
sensor/stator assembly.
EAS24570
CHECKING THE STARTER CLUTCH
1. Check:
• Starter clutch rollers
Damage/wear
→
Replace.
2. Check:
• Starter idle gear
• Starter wheel gear
Burrs/chips/roughness/wear
→
Replace the
defective part(s).
3. Check:
• Starter clutch gear contact surfaces
Damage/pitting/wear
→
Replace the defec-
tive part(s).
4. Check:
• Starter clutch operation
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a. Install the starter wheel gear onto the starter
clutch, and then hold the starter clutch.
b. When turning the starter wheel gear counter-
clockwise “A”, the starter clutch and the start-
er wheel gear should engage; otherwise, the
starter clutch is faulty and must be replaced.
c. When turning the starter wheel gear clock-
wise “B”, it should turn freely; otherwise, the
starter clutch is faulty and must be replaced.
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EAS28P1039
CHECKING THE TORQUE LIMITER
1. Check:
• Torque limiter
Damage/wear
→
Replace.
TIP
Do not disassemble the torque limiter.
EAS24600
INSTALLING THE STARTER CLUTCH
1. Install:
• Starter clutch
• Starter clutch bolts “1”
TIP
• While holding the AC magneto rotor “2” with
the sheave holder “3”, tighten the starter clutch
bolts.
• Do not allow the sheave holder to touch the
projection on the AC magneto rotor.
3
2
1
2
1
T
R
.
.
Starter clutch bolt
30 Nm (3.0 m·kg, 22 ft·lb)
LOCTITE®
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
A
B
Summary of Contents for Grizzly550
Page 1: ......
Page 4: ......
Page 6: ......
Page 11: ...FEATURES 1 4 techsparkstudio com ...
Page 55: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 techsparkstudio com ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 ...
Page 60: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20420 COOLING SYSTEM DIAGRAMS 1 2 3 8 7 6 5 4 ...
Page 68: ...CABLE ROUTING 2 39 A A B B C C A A B B C C A C D E E F B 1 1 2 2 3 3 3 4 5 5 6 6 7 8 ...
Page 74: ...CABLE ROUTING 2 45 A C D B B B B E E B B E E C D A 1 2 2 2 3 3 A B B C C D E E F 4 4 4 ...
Page 76: ...CABLE ROUTING 2 47 ...
Page 79: ...techsparkstudio com ...
Page 116: ...ELECTRICAL SYSTEM 3 37 ...
Page 119: ...techsparkstudio com ...
Page 136: ...FRONT WHEELS 4 17 ...
Page 188: ...REAR ARMS AND REAR SHOCK ABSORBER ASSEMBLIES 4 69 7 6 7 6 4 3 5 2 8 8 1 ...
Page 230: ...AC MAGNETO AND STARTER CLUTCH 5 39 1 ...
Page 246: ...PRIMARY AND SECONDARY SHEAVES 5 55 ...
Page 292: ...WATER PUMP 6 11 ...
Page 302: ...THROTTLE BODY 7 9 ...
Page 334: ...REAR CONSTANT VELOCITY SHAFT ASSEMBLIES FINAL DRIVE ASSEMBLY AND REAR DRIVE SHAFT 8 31 ...
Page 337: ...techsparkstudio com ...
Page 351: ...CHARGING SYSTEM 9 14 techsparkstudio com ...
Page 355: ...LIGHTING SYSTEM 9 18 techsparkstudio com ...
Page 363: ...SIGNALING SYSTEM 9 26 techsparkstudio com ...
Page 391: ...FUEL INJECTION SYSTEM 9 54 techsparkstudio com ...
Page 395: ...FUEL PUMP SYSTEM 9 58 techsparkstudio com ...
Page 411: ...EPS ELECTRIC POWER STEERING SYSTEM for YFM5FGP YFM7FGP 9 74 techsparkstudio com ...
Page 414: ...ELECTRICAL COMPONENTS 9 77 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ...
Page 436: ...ELECTRICAL COMPONENTS 9 99 ...