Husqvarna 4210-E Owner'S Manual Download

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Summary of Contents for 4210-E

Page 1: ... 89 89 89 3 1 89 3 8WLOLW 9HKLFOHV 2 Z Q H U V 0 D Q X D O ...

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Page 3: ...he use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna The information contained in this document is subject to change without notice Husqvarna reserves the right to change specifications a...

Page 4: ...arna representative nearest you logon to our web site at www usa husqvarna com If you would prefer to write to us direct your letter to Husqvarna Attention Marketing Services 7349 Statesville Rd Charlotte NC 28269 USA Your local autho rized Husqvarna representative can also provide technical advice parts and service manuals We hope you will consider this owner s manual a permanent part of your Hus...

Page 5: ... Daily Safety Checklist 19 Driving Instructions 21 Transporting on a Trailer 24 Storage Electric Vehicles 25 Storage Gasoline Vehicles 26 Maintenance 28 Periodic Service Schedules 29 Periodic Lubrication Schedules 32 Vehicle Controller Electric Vehicles 34 Batteries Electric Vehicles 34 Battery Charger Electric Vehicles 36 Battery Gasoline Vehicles 39 Engine Oil Gasoline Vehicles 41 Fueling Instru...

Page 6: ...wner s Manual HUV4210 E ELECTRIC VEHICLE SERVICE NOTICE DECAL ON BODY UNDER BED FORWARD REVERSE SWITCH BATTERY DANGER DECAL ON BATTERY CAPS OR ON BODY UNDER SEAT CHARGER RECEPTACLE TOW SWITCH WARNING DECAL ON TOW SWITCH BRACKET UNDER SEAT ON SPEED CONTROLLER COVER ELECTRICAL COMPONENT DECAL ...

Page 7: ...ight up and down slopes Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coasting downhill ROLLOVER OR FALLING OFF MAY CAUSE SERIOUS INJURY OR DEATH Remain seated while moving Hold on to seat handle while moving Two 2 persons per seat maximum Never stand in front of or behind vehicle Do not leave children unattended on vehicle Keep entire body inside vehicle wh...

Page 8: ...use OPERATING INSTRUCTIONS 102825401 Before using vehicle read operating instructions Do not start vehicle until all occupants are seated Operate from driver side only and not on public roads Drive slowly in turns and straight up and down slopes Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coasting downhill ROLLOVER OR FALLING OFF MAY CAUSE SERIOUS INJURY O...

Page 9: ...age 7 HUV4210 G GASOLINE VEHICLE F N R GASOLINE WARNING DECAL ON VEHICLE FRAME NEAR FUEL TANK FRAME GROUND AND GOVERNOR WARNING DECAL ON VEHICLE FRAME NEAR BATTERY CHOKE HANDLE OIL FILL FUEL SHUT OFF VALVE ROTATING PARTS AND HOT MANIFOLD DECAL ON STARTER GENERATOR FORWARD REVERSE DIODE WIRING DECAL ...

Page 10: ...erating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA ý WARNING This product contains or e...

Page 11: ...that will result in severe personal injury or death ý WARNING A WARNING indicates an immediate hazard that could result in severe personal injury or death ý CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could result in minor personal injury CAUTION A CAUTION without the safety alert symbol indicates a potentially hazardous situation that could result in ...

Page 12: ... serious injury or death Figure 3 and Figure 4 Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all ...

Page 13: ...n to the features specific to his her vehicle s FRONT BUMPER AND BRUSH GUARD The front bumper and brush guard are an important part of the vehicle s design for correct weight distribution These parts are interchangeable but one or the other must be installed at all times during vehicle operation to achieve proper balance Figure 3 and Figure 4 See following WARNING ý WARNING Do not operate the vehi...

Page 14: ...nted on the frame under the bed on the passenger side There is also a second serial number decal mounted on the front frame behind the dash The dash must be removed to view this decal See fol lowing NOTE NOTE Have the vehicle serial number available when ordering parts or making inquiries Figure 3 Bumper Figure 4 Brush Guard Figure 5 Gas Vehicle Serial Number SERIAL NUMBER HH0501 583947 7349 STATE...

Page 15: ...ponents and could result in property damage personal injury or death due to unsafe speeds KEY SWITCH Gasoline Vehicles The key switch is mounted on the dash to the right of the steering column Figure 6 It has three positions OFF ON and START To start the vehicle place the Forward Reverse handle in the NEUTRAL position and turn the key past the ON position to the START position and hold until the e...

Page 16: ...erate the vehicle in reverse Husqvarna vehicles operate at reduced speed in REVERSE The engine can be started only when the handle is in the straight up position NEUTRAL The engine must be at idle before shifting the Forward Reverse handle See WARNING and CAUTION on page 13 Electric Vehicles The Forward Reverse rocker switch is located on the seat support panel Figure 8 The F FORWARD and R REVERSE...

Page 17: ...s the accelerator pedal is pressed speed will increase until full speed is reached When the accelerator is released power will be cut off and the motor will stop running Electric vehicles use a special system which employs motor braking in some modes of operation In those modes the vehicle operates as follows Gasoline Vehicles After starting the engine with the key switch and placing the Forward R...

Page 18: ...en the vehicle is in operation indicates low battery voltage or when the vehicle is being charged indicates a charging prob lem The warning light is controlled by the onboard computer When the vehicle is in operation the warning light will illuminate and remain illuminate if Batteries voltage drops below 48 volts when there is no load on the batteries the vehicle is stopped and there are no access...

Page 19: ...eries TOW RUN SWITCH Electric Vehicles Only ý WARNING Place Tow Run switch in the TOW position before disconnecting or connecting the batteries Failure to heed this warning could result in a battery explosion or severe personal injury When the Tow Run switch is in the TOW position all motor braking functions including zero speed detect are disabled Electric vehicles are equipped with a Tow Run swi...

Page 20: ...he gasoline golf car is equipped with a low oil warning light 1 located on the dash panel to the right of the key switch Figure 14 If the warning light comes on oil should be checked and added to the engine as nec essary before continuing to use the vehicle The vehicle should never be driven with the low oil warning light remaining on If the warning light goes on and off you may proceed but oil sh...

Page 21: ...s become deeply discharged charge the batteries as instructed in the owner s manual appropriate to the vehi cle or contact your local Husqvarna dealer for instructions Inspect the accessory outlet periodically to ensure the electrical connection is clean and free of corrosion PRE OPERATION AND DAILY SAFETY CHECKLIST Each Husqvarna vehicle has been thoroughly inspected and adjusted at the factory h...

Page 22: ...ils to stop have the brake system checked and adjusted as required Brake adjustment must be maintained so that the brake pedal cannot be pressed to the floor under any circumstance Park brake When latched the park brake should lock the wheels and hold the vehicle stationary on an incline of 20 or less It should release when either the accelerator or brake pedal is pressed Reverse buzzer The revers...

Page 23: ...te at reduced speed in reverse Governor Check maximum speed of the vehicle The vehicle should operate at 17 mph 27 km on a level surface DRIVING INSTRUCTIONS ý WARNING Only licensed drivers should be allowed to drive the vehicle If renting or loaning the vehicle make sure the driver is familiar with all controls and operating procedures before allowing the vehicle to be driven No more than two peo...

Page 24: ...the following procedures Read and understand all instructions prior to driving the vehicle STARTING THE VEHICLE Electric Vehicles 1 Study and understand controls 2 Make sure everyone is seated and holding onto seat hand holds or handrails 3 Read safety warnings located on dash and or above pedals 4 Make sure wheels are turned in desired direction 5 Turn the key to the ON position and make sure not...

Page 25: ...through water may affect the brakes After driving through water check effectiveness of the brakes by gently pressing the brake pedal If the vehicle does not slow down at the normal rate continue to press the brake pedal until the brakes dry out and normal performance returns ý CAUTION When stopped on a hill use the brake pedal to hold your position Do not use the accelerator pedal To stop the vehi...

Page 26: ... unless it is on an approved trailer The vehicle to be towed should be tied securely to the trailer with the Forward Reverse handle or switch in the NEUTRAL position the key switch in the OFF position and the park brake firmly pressed and locked Do not allow people in the trailer or vehicle being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towin...

Page 27: ...GE 1 Fully charge batteries See Charging Batteries on page 37 2 Batteries should be clean and free of corrosion Wash tops and terminals of batteries with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Bat...

Page 28: ...ructions must be used when performing maintenance service or accessory installation Turn the key switch to the OFF position remove the key and leave the Forward Reverse handle in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard Turn the fuel shut off valve to the closed OFF position Figure 16 ý CAUTION Batteries in a low state of charge w...

Page 29: ... 2 mL of SAE 10 weight oil into the engine through the spark plug hole Rotate engine crankshaft by hand several times then install the spark plug and tighten to 20 ft lb 27 N m 6 Adjust tires to recommended tire pressure See Vehicle Specifications on page 46 7 Perform semiannual periodic lubrication See Periodic Lubrication Schedules on page 32 8 Thoroughly clean front body rear body seats engine ...

Page 30: ...t vehicle maintenance can prevent vehicle downtime and expensive repairs that can result from neglect Use the Pre Operation and Daily Safety Checklist on page 19 and the fol lowing Periodic Service Schedules and Periodic Lubrication Schedules to keep the vehicle in proper working condition Any vehicle not functioning correctly should be removed from use until it is properly repaired This will prev...

Page 31: ...lug wire from the spark plug Frame ground Do not allow tools or other metal objects to contact frame when disconnecting batteries or other electrical wiring Never allow a positive wire to touch the vehicle frame engine or other metal component PERIODIC SERVICE SCHEDULES See General Warnings on page 9 ý WARNING Service repairs and adjustments must be made per instructions in the maintenance and ser...

Page 32: ...emblies in the appropriate maintenance and service manual Lubricate brake slides per Lubrication Schedule See Section 6 Wheel Brake Assemblies in the appropriate maintenance and service manual Check brake cables for damage replace if necessary Electrical wiring and connections Check for tightness and damage Forward Reverse switch Check condition of contacts and wire connections Make sure connectio...

Page 33: ...irst Battery Clean terminals and wash dirt from casing check electrolyte level See Battery Gasoline Vehicles on page 39 Front wheel alignment and camber Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness and damage Brake system Check brake shoes replace if necessary Lubric...

Page 34: ...oly Lube Husqvarna 603 00 00 01 Brake linkage and pivots Dry Moly Lube Husqvarna 603 00 00 01 Accelerator pivot rod supports Dry Moly Lube Husqvarna 603 00 00 01 Charger receptacle WD 40 Brake slides Dry Moly Lube Husqvarna 603 00 00 01 Front suspension 5 fittings Chassis Lube EP NLGI Grade 2 Annually by trained technician only or every 100 hours of operation whichever comes first Check fill trans...

Page 35: ... mounts and shifter cable pivots Dry Moly Lube Husqvarna 603 00 00 01 Front suspension 5 fittings Chassis Lube EP NLGI Grade 2 Brake slides Dry Moly Lube Husqvarna 603 00 00 01 Annually by trained technician only or every 100 hours of operation whichever comes first Check fill unitized transaxle to plug level 27 oz 0 8 L 80 90 WT API Class GL 3 or 80 90 WT AGMA Class EP Gear Lube First change 100 ...

Page 36: ... External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately ý WARNING Wear safety glasses or approved eye protection when servicing the vehicle or battery charger Wear a full face shield and rubber gloves when wo...

Page 37: ...el again Never charge batteries if plates are exposed above electrolyte level For best battery life add only distilled water See following NOTE NOTE A battery watering gun or bottle is available at many auto parts dealers 3 The hold down straps should be tight enough so that the batteries do not move while the vehicle is in motion but not so tight as to crack or buckle the battery case Tighten hol...

Page 38: ...WG British Standard Wire Gauge and be as short as possible The use of improper extension cord could result in fire or an electrical shock Do not operate the charger if it has received a sharp blow was dropped or otherwise damaged in any way Have worn cut or damaged power cords or wires replaced immediately Do not use near fuels grain dust solvents thinners or other flammables Chargers can ignite f...

Page 39: ...12 AWG American Wire Gauge or no 14 SWG British Standard Wire Gauge heavy duty cord with ground properly wired and in good electrical condition Keep it as short as possible no more than 12 feet 3 7 m Place all cords so they will not be stepped on tripped over or otherwise subject to dam age or stress Ensure that the charger ventilation slots are unobstructed and that there is adequate ventilation ...

Page 40: ...om the vehicle Husqvarna electric vehicles are supplied with a PowerDrive 2 battery charger Husqvarna 603 00 20 09 Use PowerDrive 2 chargers with this electric vehicle As long as the PowerDrive 2 is allowed to shut off by itself the batteries will be fully charged Overcharging and undercharging will normally be prevented Batteries should be put on charge even if they have been used for only a shor...

Page 41: ...ct your nearest Husqvarna distributor dealer BATTERY GASOLINE VEHICLES See General Warnings on page 9 ý DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Tools wires and metal objects can cause sparks wh...

Page 42: ...low this solution to enter battery Be sure terminals are tight battery terminals should be tightened to 12 ft lb 16 N m Let the terminals dry and then spray them with Battery Terminal Protector Spray Husqvarna 603 00 00 03 See preceding WARNING and following CAUTION ý CAUTION If battery wire terminals are damaged or corroded they should be replaced or cleaned as necessary Failure to do so may caus...

Page 43: ...the oil filler tube NOTE Properly recycle or dispose of used oil in accordance with local state and federal regulations ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 100 hours of operation After that they should be changed every 200 hours of operation or annually whichever comes first 1 Turn the key switch to the OFF position then remove the key Place the...

Page 44: ...14 mm socket or box end do not use an open end wrench and replace the front oil drain plug turning it clockwise and tighten to 18 ft lb 24 4 N m 8 Relocate the oil drain pan to a position under the engine oil filter Figure 28 Page 42 9 Remove the engine oil filter turning it counterclockwise allowing the residual oil in the filter port and filter to drain into the oil drain pan Figure 29 Page 43 S...

Page 45: ... 12 liters of oil per change Refer to oil viscosity guidelines for selection of oil grade Figure 31 Replace the dipstick 14 Connect the battery cables positive cable first and tighten terminals to 12 ft lb 16 N m Coat ter minals with Battery Terminal Protector Spray Husqvarna 603 00 00 03 15 Lower the cargo bed See WARNING For vehicles with cargo beds on page 10 16 With the Forward Reverse handle ...

Page 46: ...ty of fire clean up any spilled gasoline before operating the vehicle ý CAUTION To allow for expansion do not fill higher than one inch from the top of the fuel tank Avoid fuel spillage NOTE Whenever possible avoid using oxygenated fuels and fuels that are blended with alcohol Vehicles to be stored for extended periods should be prepared for storage as instructed See Preparing the Gasoline Vehicle...

Page 47: ...10 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see Section 4 of the appropriate maintenance and ser vice manual NOTE Dispose of waste water properly ACCESSORIES There is a complete line of accessory equipment available from Husqvarna and our dealers distributor...

Page 48: ... Automatic variable speed dry type Electrical system 48 volts DC reduced speed reverse Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity Batteries High capacity deep cycle Trojan PowerDrive 12 volt 117 min capacity Charger Automatic 48 volt UL and CSA listed STEERING SUSPENSION BRAKES Steering Self adjusting rack and pinion Sus...

Page 49: ...S Transaxle 22 oz 0 67 L Engine crankcase without filter 32 oz 0 95 L Engine crankcase with filter 38 oz 1 12 L Unitized transaxle 27 oz 0 8 L Fuel tank 7 gallons 26 5 L TIRE PRESSURE Front and rear 18 20 psi 1 24 1 38 Bars 18 20 psi 1 24 1 38 Bars SPECIFICATIONS Electric HUV4210 E Electric HUV4210 EXP Gasoline HUV4210 G Gasoline HUV4210 GXP ...

Page 50: ...hings engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate HUSQVARNA warranties Also excluded from any HUSQVARNA warranty is damage to a vehicle or component resulting from a cause other than a def...

Page 51: ...P CYCLE 12 VOLT BATTERIES HUSVARNA INC HUSQVARNA hereby warrants to the original retail purchaser that the Deep Cycle 12 volt Battery installed in its new electric vehicle equipped with the IQ System purchased from Husqvarna or an authorized distributor or dealer will be free from defects in material and workmanship and will provide performance 60 minute discharge capacity for a period of four yea...

Page 52: ...RRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF USE OR REVENUE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Damage not resulting from a defect in material or workmanship or that occurs due to abuse or neglect including failure to provide reasonable and necessary maintenance accident or alteration is excluded from this limited warranty Some s...

Page 53: ...PRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY HUSQVARNA AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND HUSQVARNA EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER HUSQVARNA M...

Page 54: ...y units limited warranty period whichever first occurs except for transportation expenses All parts and components replaced under this limited warranty become the property of HUSQVARNA THIS LIMITED WARRANTY IS EXCLUSIVE HUSQVANRA MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIM...

Page 55: ...ecome the property of HUSQVARNA Normal maintenance items such as spark plugs and filter that are on the list of warranted parts below are warranted up to their first scheduled replacement HUSQVARNA is also liable for damages to other engine components caused by a failure of any warranted part during the warranty period Only HUSQVARNA approved replacement parts may be used in the performance of any...

Page 56: ...Husqvarna Forest and Garden 7349 Statesville Rd Charlotte NC 28269 USA www usa husqvarna com huv Publication Part Number 603 00 20 02 Edition Code 0505B0705A ...

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